Blanking and cutting mechanism for production of anti-corrosion steel

By designing a material cutting mechanism for anti-corrosion steel production, and utilizing a combination of a transmission chain and a cutting blade, automatic material receiving and fixed-length cutting of steel are achieved. This solves the problems of low safety and low efficiency in manual cutting in existing technologies, and improves cutting efficiency and safety.

CN223833547UActive Publication Date: 2026-01-27HUBEI RONGSHENG VETERANS LABOR SERVICE CO LTD
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Patent Information

Application Number
CN202520327836.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-01-27
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

In the current production process of anti-corrosion steel, the cutting operation requires manual intervention, resulting in low safety and low efficiency.

Method used

Design a material feeding and cutting mechanism for anti-corrosion steel production, including a material receiving mechanism and a cutting and feeding mechanism. Through the combination of a transmission chain and a cutting blade, automatic material receiving and fixed-length cutting of steel can be achieved.

Benefits of technology

It enables automated cutting of steel, improving cutting efficiency and safety while reducing the risks associated with manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-corrosion steel production blanking cutting mechanism which comprises a material receiving mechanism, a conveying mechanism is arranged on the inner side of the material receiving mechanism, a cutting blanking mechanism is arranged on one side of the conveying mechanism, the material receiving mechanism comprises a material receiving table, a baffle is arranged on the outer side of the material receiving table, the material receiving table extends, and a limiting plate is arranged at one end of the material receiving table. A speed reduction baffle is arranged at the end, opposite to the limiting plate, of the material receiving table, a plurality of operation openings are formed in the material receiving table, the operation openings are evenly distributed in the length direction of the material receiving table, and driving chains are arranged in the operation openings. Steel is driven to move to the material receiving table through rolling of the rolling shaft, the steel discharged on the material receiving table is limited through the speed reduction baffle, after material receiving is completed, the steel on the material receiving table is driven to be discharged to the conveying chain from the material receiving table through the driving chain, overall cutting is automatic, and the cutting efficiency is high.
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Description

Technical Field

[0001] This utility model belongs to the field of anti-corrosion steel equipment, specifically a material cutting mechanism for anti-corrosion steel production. Background Technology

[0002] After hot-melt anti-corrosion steel is produced, it needs to be cut. The existing cutting process involves feeding the hot-melt anti-corrosion steel into individual pieces, then manually cutting the steel to a fixed length. The entire process requires receiving and cutting the hot-processed steel. During the cutting process, operators need to wear protective equipment to avoid burns and other hazards. The overall operation efficiency is low. Therefore, it is necessary to design a steel receiving and automatic cutting device to realize the automatic receiving and cutting of steel. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a material cutting mechanism for anti-corrosion steel production, so as to solve the problems of low safety factor and low cutting efficiency of the existing manual cutting process for steel material cutting, which is not conducive to production operation.

[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: a material feeding and cutting mechanism for anti-corrosion steel production, including a receiving mechanism, a transmission mechanism disposed inside the receiving mechanism, and a cutting and feeding mechanism disposed on one side of the transmission mechanism. The receiving mechanism includes a receiving platform, a baffle disposed outside the receiving platform, and the receiving platform extends. A limit plate is disposed at one end of the receiving platform, and a deceleration baffle is disposed at the end of the receiving platform opposite to the limit plate. Multiple operating ports are evenly distributed along the length of the receiving platform. Rollers are disposed on the receiving platform, and a drive chain is disposed inside the operating ports. Drive blocks are vertically and symmetrically disposed on both surfaces of the drive chain. The conveying mechanism includes a horizontally positioned conveyor chain at the bottom of the inner side of the receiving platform. The conveyor chain is perpendicular to the horizontal direction of the receiving platform, and multiple conveyor chains are evenly distributed along the length of the receiving platform. The receiving platform receives steel produced at a constant speed. The steel moves horizontally onto the receiving platform and is driven to the receiving platform by the rolling of rollers. A deceleration baffle limits the steel on the receiving platform. After receiving, the steel on the receiving platform is driven off the receiving platform by the drive chain and onto the conveyor chain. The conveyor chain then transports the steel to the cutting mechanism for cutting. The entire cutting process is automated and highly efficient.

[0005] The preferred structure of this solution includes a cutting and unloading mechanism comprising a cutting table horizontally disposed at the outer end of a transmission chain, a second operating port distributed on the cutting table, a unloading chain disposed within the second operating port, and cutting blades distributed on the outer side of the cutting table, with the inner side of the cutting blades disposed within the second operating port, thereby performing a cutting operation on the steel on the unloading chain by means of the cutting blades.

[0006] The preferred structure of this solution also includes that the cutting blades are distributed at both ends and the middle of the cutting table. After the cutting blades at both ends cut the steel at both ends, the cutting blades in the middle perform a fixed-length cutting operation on the steel.

[0007] As another preferred structure of this solution, the surface height of the drive chain is set lower than the surface height of the roller, the surface height of the drive block is set higher than the surface of the roller, the roller is set higher than the drive chain to facilitate the driving of the steel, and the drive block is set higher than the roller to unload the steel onto the transmission mechanism.

[0008] As another preferred structure of this solution, multiple second drive blocks are distributed on the surface of the transmission chain, drive plates are connected between the inside of the transmission chain, and drive shafts are connected between the inside of both ends of the transmission chain. The surface height of the drive plate is lower than the surface height of the receiving table. A ramp is connected between the drive plate and the outside of the receiving table. The steel is moved to the cutting blade position by the transmission chain, and a drive motor is installed on the drive shaft for driving.

[0009] As another preferred structure of this solution, a second ramp is provided between the inner side of the cutting table and the drive plate, and a third ramp is provided at an angle on the outer side of the cutting table. The second and third ramps facilitate the movement and cutting of steel.

[0010] As another preferred structure of this solution, a third drive block is distributed on the surface of the feeding chain, which drives the steel to contact.

[0011] As another preferred structure of this solution, an automatic cutting system is connected to the cutting blade. The automatic cutting system is used to set the cutting blade start time to match the steel feeding and conveying speed.

[0012] The beneficial effects of this utility model are that by setting up a receiving mechanism and a cutting and unloading mechanism to receive steel and transport it to the cutting machine for cutting, the whole process realizes automatic cutting operation. At the same time, by adjusting the position of the cutting blade, the steel can be cut to a fixed length, resulting in high cutting efficiency. The specific implementation method is further described in the following embodiments. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] In the diagram: 1 receiving platform, 2 limiting plate, 3 deceleration baffle, 4 roller, 5 drive chain, 6 drive block, 7 operating port, 8 ramp bar, 9 drive plate, 10 transmission chain, 11 second drive block, 12 drive shaft, 13 second ramp bar, 14 cutting table, 15 unloading chain, 16 third drive block, 17 third ramp bar, 18 second operating port, 19 cutting blade, 20 baffle; Detailed Implementation

[0015] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0016] See Figure 1 The system includes a receiving mechanism, an inner conveying mechanism, and a cutting and unloading mechanism on one side of the conveying mechanism. The receiving mechanism includes a receiving platform with a baffle on its outer side. The receiving platform extends and has a limit plate at one end. A deceleration baffle is located on the receiving platform opposite the limit plate. Multiple operating ports are evenly distributed along the length of the receiving platform. Rollers are mounted on the receiving platform, and a drive chain is installed inside each operating port. Drive blocks are vertically and symmetrically arranged on both surfaces of the drive chain. The conveying mechanism includes a horizontally positioned conveying chain at the bottom inner side of the receiving platform, perpendicular to the horizontal direction of the receiving platform, and evenly distributed along the length of the receiving platform. Multiple feeding platforms are used to receive steel materials produced at a uniform speed. The steel moves horizontally onto the receiving platform and is driven to the receiving platform by the rolling of rollers. A deceleration baffle limits the steel material on the receiving platform. After receiving, the steel material on the receiving platform is driven from the receiving platform to the transmission chain via a drive chain. The transmission chain then transports the steel material to the cutting mechanism for cutting. The entire cutting process is automated and highly efficient. The surface height of the drive chain is lower than that of the rollers, while the surface height of the drive block is higher than that of the rollers. The rollers are positioned higher than the drive chain to facilitate the driving of the steel material, and the drive block is positioned higher than the rollers to unload the steel material onto the transmission mechanism.

[0017] Example 1: A rotating motor is installed at the outer end of the roller to drive the roller to roll. A motor is installed on the drive chain to drive the steel on the receiving platform to roll from the receiving platform to the transmission chain, continuously receiving and transmitting the steel.

[0018] See Figure 1The cutting and unloading mechanism includes a cutting table horizontally positioned at the outer end of a conveyor chain. Second operating ports are distributed on the cutting table, and a unloading chain is installed within each port. Cutting blades are distributed on the outer side of the cutting table, with their inner sides positioned within the second operating ports. The cutting blades cut the steel on the unloading chain. The cutting blades are distributed at both ends and the middle of the cutting table. The blades at both ends cut the steel at both ends, while the blades in the middle perform a fixed-length cut. The surface height of the drive chain is lower than the surface height of the rollers, while the surface height of the drive block is higher than the rollers. The rollers being higher than the drive chain facilitates the driving of the steel. The drive block being higher than the rollers unloads the steel onto the conveyor mechanism. Multiple second operating ports are distributed on the surface of the conveyor chain. The moving block and the internal connection of the conveyor chain are connected by a drive plate. The two ends of the conveyor chain are connected by a drive shaft. The surface height of the drive plate is lower than the surface height of the receiving table. A ramp is connected between the drive plate and the outside of the receiving table. The steel is moved to the cutting blade position by the conveyor chain. A drive motor is installed on the drive shaft. A second ramp is connected between the inside of the cutting table and the drive plate. A third ramp is inclined on the outside of the cutting table. The second and third ramps facilitate the movement and unloading of the steel. A third drive block is distributed on the surface of the unloading chain. The steel is driven by contact with the third drive block. An automatic cutting system is connected to the cutting blade. The automatic cutting system is used to set the cutting blade start time and match the unloading and conveying speed of the steel.

[0019] Example 2: The cutting blade is controlled by an automatic cutting system to cut the steel conveyed on the conveyor chain. Matching the conveyor chain's speed, the steel is conveyed and transported. The second and third drive blocks limit the movement of the steel, and the steel rolls off the second and third ramps onto the conveyor chain and the cutting table.

[0020] During the process, after the steel is hot-melted, it moves horizontally towards the receiving platform at a certain speed. On the receiving platform, it moves on rollers and then stops on the receiving platform by being stopped by a deceleration baffle. At the same time, the drive chain is started to unload the steel from the receiving platform onto the transmission chain. The transmission chain transports the continuously unloaded steel to the unloading chain. The cutting blade is started to cut both ends of the steel and cut a fixed length in the middle of the steel. The operation is repeated to continuously cut the steel.

Claims

1. A material cutting mechanism for producing corrosion-resistant steel, characterized in that: The system includes a receiving mechanism, an inner conveying mechanism, and a cutting and unloading mechanism. The receiving mechanism includes a receiving platform (1), an outer baffle (20) on the receiving platform, an extended receiving platform, a limiting plate (2) at one end of the receiving platform, a deceleration baffle (3) at the end of the receiving platform opposite to the limiting plate, an operating port (7) on the receiving platform, multiple operating ports evenly distributed along the length of the receiving platform, a roller (4) on the receiving platform, a drive chain (5) inside the operating port, and drive blocks (6) vertically and symmetrically arranged on both surfaces of the drive chain. The conveying mechanism includes a conveying chain (10) horizontally arranged at the bottom of the inner side of the receiving platform, the conveying chain being perpendicular to the horizontal direction of the receiving platform, and multiple conveying chains evenly distributed along the length of the receiving platform.

2. The anti-corrosion steel production material cutting mechanism according to claim 1, characterized in that: The cutting and feeding mechanism includes a cutting table (14) horizontally arranged at the outer end of the transmission chain (10). A second operating port (18) is distributed on the cutting table. A feeding chain (15) is arranged inside the second operating port. A cutting blade (19) is distributed on the outer side of the cutting table. The inner side of the cutting blade is arranged inside the second operating port.

3. The anti-corrosion steel production material cutting mechanism according to claim 2, characterized in that: The cutting blades (19) are distributed at both ends and the middle of the cutting table (14).

4. The anti-corrosion steel production material cutting mechanism according to claim 1, characterized in that: The surface height of the drive chain (5) is set lower than the surface height of the roller (4), and the surface height of the drive block (6) is set higher than the surface of the roller.

5. The anti-corrosion steel production material cutting mechanism according to claim 2, characterized in that: Multiple second drive blocks (11) are distributed on the surface of the transmission chain (10). A drive plate (9) is connected between the inside of the transmission chain. A drive shaft (12) is connected between the inside of both ends of the transmission chain. The surface height of the drive plate is lower than the surface height of the receiving platform (1). A ramp bar (8) is connected between the drive plate and the outside of the receiving platform.

6. The anti-corrosion steel production material cutting mechanism according to claim 2, characterized in that: A second ramp rod (13) is provided between the inner side of the cutting table (14) and the drive plate (9), and a third ramp rod (17) is provided at an incline on the outer side of the cutting table.

7. The anti-corrosion steel production material cutting mechanism according to claim 2, characterized in that: The surface of the feeding chain (15) is provided with third drive blocks (16).

8. The anti-corrosion steel production material cutting mechanism according to claim 2, characterized in that: An automatic cutting system is connected to the cutting blade (19).