Efficient pump head assembling machine

Abstract

The utility model discloses an efficient pump head assembling machine which comprises a supporting and rotating device, and the supporting and rotating device comprises a base, a driving device arranged on the base and a rotating disc arranged on the driving device. The pump body and gasket feeding swing arm is mounted on the base and used for feeding a pump body and a gasket; the coil feeding swing arm is mounted on the base and is used for feeding coils; the alumite feeding swing arm is mounted on the base and is used for feeding alumite; the head cap feeding swing arm is mounted on the base and is used for feeding a head cap; the transparent cover feeding swing arm is mounted on the base and is used for feeding a transparent cover; the pump head feeding device has the advantages that rapid feeding of all parts is achieved through all the feeding swing arms, the manual operation time is shortened, the labor intensity is reduced, and the overall pump head assembling efficiency is greatly improved; the automatic assembly mode reduces the manpower demand, reduces the manpower cost, improves the production efficiency, and further reduces the production cost of unit products.

Description

Technical Field

[0001] This utility model belongs to the field of pump head assembly technology, and specifically relates to a high-efficiency pump head assembly machine. Background Technology

[0002] In the traditional pump head assembly process, components such as the pump body, gaskets, rings, electroplated aluminum, head cap, transparent cover, and suction tube are usually assembled manually one by one. This manual assembly method has many drawbacks. On the one hand, labor costs are high, and with the continuous rise in labor costs, the production costs of enterprises increase significantly. On the other hand, due to the uncertainty of manual operation, problems such as incomplete assembly and incorrect component installation are prone to occur, resulting in a high defect rate, which seriously affects product quality and the economic benefits of enterprises. Therefore, there is an urgent need for an automated assembly equipment that can improve pump head assembly efficiency, reduce costs, and reduce the defect rate. Utility Model Content

[0003] The purpose of this invention is to provide a high-efficiency pump head assembly machine that enables rapid feeding, precise assembly, and real-time detection of pump head components, thereby improving the efficiency of pump head assembly, reducing production costs, and effectively reducing the defect rate.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency pump head assembly machine, comprising...

[0005] A support rotation device, the support rotation device including a base, a drive device disposed on the base, and a rotating disk disposed on the drive device;

[0006] Pump body gasket feeding swing arm, mounted on the base for feeding the pump body and gaskets;

[0007] A screw feed swing arm for screw feed, mounted on a base;

[0008] An electroplated aluminum feeding swing arm mounted on a base for feeding electroplated aluminum;

[0009] A headgear feeding swing arm mounted on the base for feeding headgear;

[0010] A transparent cover feeding swing arm mounted on a base for feeding transparent covers;

[0011] A tube insertion station installed on the base for inserting straws;

[0012] The finished product discharge device, mounted on the base, is used to deliver the assembled qualified pump head; the finished product discharge residue detector, mounted on the base, is used to detect whether there are any residual parts.

[0013] A defective product discharge device mounted on the base for discharging assembled defective products, and a defective product discharge residue detector mounted on the base for detecting whether there are any residual parts.

[0014] Preferably, it also includes a pump body vibrating feeder plate disposed on one side of the base for feeding the pump body, and a gasket vibrating feeder plate disposed on one side of the base for feeding the gasket.

[0015] Preferably, it also includes a vibrating feeder for feeding the grommets, which is disposed on one side of the base, and a vibrating feeder for feeding the caps, which is disposed on one side of the base.

[0016] Preferably, it also includes a first photoelectric sensor for detecting the presence or absence of pump body gaskets, mounted on the base, and a second photoelectric sensor for detecting the presence or absence of augers, mounted on the base.

[0017] Preferably, it also includes a screw press-in device mounted on the base for pressing the screw press-in, and a screw press-in image detector for detecting the screw press-in screw.

[0018] Preferably, it also includes a third photoelectric sensor for detecting the presence or absence of electroplated aluminum, mounted on the base, and an electroplated aluminum pressing device mounted on the base for pressing in the electroplated aluminum.

[0019] Preferably, it also includes a head cap pressing device mounted on the base for pressing the head cap in, and a head cap image inspection instrument mounted on the base for inspecting the assembled head cap.

[0020] Preferably, it also includes a fourth photoelectric sensor for detecting the presence or absence of the transparent cover, mounted on the base, and a fifth photoelectric sensor for detecting the presence or absence of the straw, mounted on the base.

[0021] Preferably, it also includes an electroplated aluminum support and conveying device disposed on one side of the base, and the electroplated aluminum support and conveying device includes a support base installed on one side of the base, an electroplated aluminum feeding conveyor belt disposed on the top of the support base, and an electroplated aluminum turning mechanism.

[0022] Preferably, it also includes a dispensing machine placement rack located on one side of the base, and the dispensing machine placement rack is equipped with a dispensing machine that can perform dispensing operations during the assembly process according to actual needs.

[0023] Compared with the prior art, the beneficial effects of this utility model are:

[0024] Rapid feeding of each component is achieved through each feeding swing arm, reducing the time and labor intensity of manual operation and greatly improving the overall efficiency of pump head assembly;

[0025] Automated assembly reduces the need for manpower and lowers labor costs, while improving production efficiency and further reducing the production cost per unit of product.

[0026] It can monitor the feeding status and assembly quality of each component in real time, and can promptly detect and screen out defective products, effectively improving product quality and pass rate. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the structure of this utility model;

[0028] In the diagram: 1. Pump body gasket feeding swing arm; 3. First photoelectric sensor for pump body gasket detection; 5. Ring feed swing arm; 6. Second photoelectric sensor for ring detection; 7. Ring pressing device; 8. Ring image detector; 9. Electroplated aluminum feeding swing arm; 10. Third photoelectric sensor for electroplated aluminum detection; 11. Electroplated aluminum pressing device; 13. Head cap feeding swing arm; 14. Head cap pressing device; 15. Head cap image detector; 16. Transparent cover feeding swing arm; 7. Transparent cover detection fourth photoelectric sensor; 18. Intubation station; 20. Straw detection fifth photoelectric sensor; 21. Finished product discharge device; 22. Finished product discharge residue detector; 23. Defective product discharge device; 24. Defective product discharge residue detector; 25. Dispensing machine placement rack; 26. Electroplated aluminum support conveyor device; 261. Support base; 262. Electroplated aluminum feeding conveyor belt; 263. Electroplated aluminum turning mechanism; 27. Base; 28. Rotary disk. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Example 1

[0031] Please see Figure 1 This is the first embodiment of the present invention, which provides a high-efficiency pump head assembly machine, including...

[0032] The rotating support device includes a base 27, which enhances the stability of the support. A drive device is mounted on the base 27, and a rotating disk 28 is mounted on the drive device. The drive device can be a motor that drives the active gear to rotate. When the active gear rotates, it drives the driven gear to rotate. A transmission shaft is mounted on the driven gear, and the rotation of the transmission shaft is used to realize the rotation of the rotating disk 28.

[0033] The pump body and gasket feeding swing arm 1, which is installed on the base 27 for feeding the pump body and gasket, can accurately transport the pump body and gasket to the designated assembly position and improve feeding efficiency.

[0034] The screw feeder arm 5, mounted on the base 27, is responsible for feeding the screws and can quickly and stably transport the screws to the assembly station.

[0035] The electroplated aluminum feeding swing arm 9, installed on the base 27, enables rapid feeding of electroplated aluminum and accurately delivers it to the assembly position.

[0036] The head cap feeding swing arm 13, which is mounted on the base 27 for feeding the head cap, transports the head cap to the assembly station.

[0037] The transparent cover feeding swing arm 16, mounted on the base 27, transports the transparent cover to the assembly position.

[0038] The insertion station 18, which is installed on the base 27 for inserting the suction tube, completes the insertion of the suction tube during the pump head assembly process.

[0039] The finished product discharge device 21, which is installed on the base 27, is used to send out the assembled qualified pump head; the finished product discharge residue detector 22, which is installed on the base 27, is used to detect whether there are any residual parts.

[0040] A defective product discharge device 23, mounted on base 27, is used to discharge assembled defective products. A defective product discharge residue detector 24, mounted on base 27, is used to detect whether there are any residual parts.

[0041] In this embodiment, preferably, a pump body vibrating feeder plate disposed on one side of the base 27 for feeding the pump body is also included to improve the pump body feeding performance, and a gasket vibrating feeder plate disposed on one side of the base 27 for feeding the gasket is also included to improve the gasket feeding performance.

[0042] In this embodiment, preferably, a vibrating feeder for feeding hoops is disposed on one side of the base 27 to improve the feeding performance of hoops, and a vibrating feeder for feeding caps is disposed on one side of the base 27 to improve the feeding performance of caps.

[0043] In this embodiment, preferably, an interface box is also installed on the base 27 to increase the convenience of operation.

[0044] In this embodiment, preferably, it also includes an electroplated aluminum support and conveying device 26 disposed on one side of the base 27, and the electroplated aluminum support and conveying device 26 includes a support base 261 installed on one side of the base 27, realizing the addition of the support base 261, and an electroplated aluminum feeding conveyor belt 262 and an electroplated aluminum turning mechanism 263 disposed on the top of the support base 261. The electroplated aluminum is conveyed by the electroplated aluminum feeding conveyor belt 262, and the electroplated aluminum turning mechanism 263 realizes the performance of electroplated aluminum turning.

[0045] Example 2

[0046] Please see Figure 1 This is the second embodiment of the present invention, which is based on the previous embodiment, but differs in that:

[0047] It also includes a dispensing machine placement rack 25 located on one side of the base 27, and the dispensing machine placement rack 25 is equipped with a dispensing machine that can perform dispensing operations during the assembly process according to actual needs.

[0048] It also includes a ring pressing device 7 installed on the base 27 for pressing the rings in. After the rings are fed into place, the rings are accurately pressed into the corresponding positions of the pump body to ensure the tightness and stability of the assembly. A ring image detector 8 is used to inspect the pressed rings. The image detection technology is used to conduct a comprehensive inspection of the pressed rings and to promptly detect and screen out defective products.

[0049] It also includes a first photoelectric sensor 3 for detecting the presence or absence of pump body gaskets, which is mounted on the base 27, and a second photoelectric sensor 6 for detecting the presence or absence of circumference, which is mounted on the base 27.

[0050] It also includes a third photoelectric sensor 10 for detecting the presence or absence of electroplated aluminum, which is installed on the base 27, and an electroplated aluminum pressing device 11 for pressing electroplated aluminum into the base 27, which presses the electroplated aluminum into the designated position of the pump body to complete the assembly of the electroplated aluminum.

[0051] It also includes a head cap pressing device 14 installed on the base 27 for pressing the head cap into the pump body to assemble the head cap, and a head cap image inspection instrument 15 installed on the base 27 for inspecting the assembled head cap to perform image inspection on the assembled head cap and check whether the installation quality and appearance of the head cap are up to standard.

[0052] In this embodiment, preferably, a fourth photoelectric sensor 17 for detecting the presence or absence of the transparent cover is installed on the base 27 to detect the feeding status of the transparent cover and ensure accurate feeding of the transparent cover. A fifth photoelectric sensor 20 for detecting the presence or absence of the straw is also installed on the base 27 to detect the insertion status of the straw and ensure that the straw is inserted in place.

[0053] The working principle and usage process of this utility model: the pump body and gasket are quickly transported to the assembly position through the pump body and gasket feeding swing arm 1, and the first photoelectric sensor 3 for pump body and gasket detection detects the feeding status of the pump body and gasket in real time.

[0054] The feed arm 5 transports the screw to the assembly station. The second photoelectric sensor 6 detects whether the screw is in place. When the screw is in place, the screw pressing device 7 accurately presses the screw into the corresponding position of the pump body. The screw image detector 8 performs a comprehensive inspection of the pressed screw.

[0055] The electroplated aluminum feeding swing arm 9 transports the electroplated aluminum to the assembly position, the third photoelectric sensor 10 detects the feeding status of the electroplated aluminum, and the electroplated aluminum pressing device 11 presses the electroplated aluminum into the designated position of the pump body to complete the assembly of the electroplated aluminum.

[0056] The head cap feeding swing arm 13 transports the head cap to the assembly station, the head cap pressing device 14 presses the head cap into the pump body, and the head cap image inspection instrument 15 performs image inspection on the assembled head cap to check whether the installation quality and appearance of the head cap are qualified.

[0057] The transparent cover feeding swing arm 16 transports the transparent cover to the assembly position, and the transparent cover detection fourth photoelectric sensor 17 detects the feeding status of the transparent cover;

[0058] At the insertion station 18, the straw is inserted into the pump head. The fifth photoelectric sensor 20 detects the insertion of the straw to ensure that the straw is inserted in place.

[0059] After assembly, qualified pump heads are conveyed out of the equipment through the finished product discharge device 21. The finished product discharge residue detector 22 detects the finished product discharge to avoid residual parts. Defective pump heads are discharged through the defective product discharge device 23. The defective product discharge residue detector 24 detects the defective product discharge to prevent residual parts from affecting subsequent production. During the assembly process, the dispensing machine placed on the dispensing machine rack 25 can be used for dispensing operations according to actual needs.

[0060] Although embodiments of the present invention have been shown and described in detail above, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency pump head assembly machine, characterized in that: include A support rotation device, the support rotation device including a base (27), a drive device disposed on the base (27), and a rotating disk (28) disposed on the drive device; Pump body gasket feeding swing arm (1) is installed on the base (27) for feeding the pump body and gasket; A screw feed swing arm (5) for screw feed is mounted on the base (27); An electroplated aluminum feeding swing arm (9) is mounted on the base (27) for feeding electroplated aluminum; Headgear feeding swing arm (13) mounted on base (27) for headgear feeding; A transparent cover feeding swing arm (16) for feeding transparent cover is mounted on the base (27); The insertion station (18) for inserting straws is installed on the base (27); A finished product discharge device (21) installed on the base (27) for discharging the assembled qualified pump head, and a finished product discharge residue detector (22) installed on the base (27) for detecting whether there are residual parts; A defective product discharge device (23) installed on the base (27) for discharging assembled defective products, and a defective product discharge residue detector (24) installed on the base (27) for detecting whether there are residual parts.

2. The high-efficiency pump head assembly machine according to claim 1, characterized in that: It also includes a pump body vibrating feeder plate disposed on one side of the base (27) for feeding the pump body, and a gasket vibrating feeder plate disposed on one side of the base (27) for feeding the gasket.

3. The high-efficiency pump head assembly machine according to claim 1, characterized in that: It also includes a vibrating feeder plate for feeding the grommets, which is set on one side of the base (27), and a vibrating feeder plate for feeding the caps, which is set on one side of the base (27).

4. The high-efficiency pump head assembly machine according to claim 1, characterized in that: It also includes a first photoelectric sensor (3) for detecting the presence or absence of pump body gaskets, which is mounted on the base (27), and a second photoelectric sensor (6) for detecting the presence or absence of circumference, which is mounted on the base (27).

5. The high-efficiency pump head assembly machine according to claim 1, characterized in that: It also includes a circlip pressing device (7) mounted on a base (27) for pressing in circlips, and a circlip image detector (8) for detecting the pressed-in circlips.

6. The high-efficiency pump head assembly machine according to claim 1, characterized in that: It also includes a third photoelectric sensor (10) for detecting the presence or absence of electroplated aluminum, which is mounted on the base (27), and an electroplated aluminum pressing device (11) for pressing electroplated aluminum, which is mounted on the base (27).

7. The high-efficiency pump head assembly machine according to claim 1, characterized in that: It also includes a head cap pressing device (14) mounted on the base (27) for pressing the head cap in, and a head cap image detector (15) mounted on the base (27) for inspecting the assembled head cap.

8. The high-efficiency pump head assembly machine according to claim 1, characterized in that: It also includes a fourth photoelectric sensor (17) for detecting the presence or absence of a transparent cover, which is mounted on the base (27), and a fifth photoelectric sensor (20) for detecting the presence or absence of a straw, which is mounted on the base (27).

9. The high-efficiency pump head assembly machine according to claim 1, characterized in that: It also includes an electroplated aluminum support conveying device (26) disposed on one side of the base (27), and the electroplated aluminum support conveying device (26) includes a support seat (261) installed on one side of the base (27), an electroplated aluminum feeding conveyor belt (262) disposed on the top of the support seat (261), and an electroplated aluminum turning mechanism (263).

10. A high-efficiency pump head assembly machine according to claim 1, characterized in that: It also includes a dispensing machine placement rack (25) located on one side of the base (27), and the dispensing machine placement rack (25) is equipped with a dispensing machine that can perform dispensing operations during the assembly process according to actual needs.

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