Automatic zircon wafer stripping, screening and sorting equipment

Abstract

The utility model discloses an automatic zircon wafer stripping, screening and sorting device, which realizes the automatic stripping, screening and sorting of zircon wafers through the cooperation of a first conveying line, a leveling device, a rolling device, a shunting structure, a flat screen, a second conveying line, a color sorting machine, a fourth conveying line and a third conveying line, and does not need a large amount of manual operation. The efficiency is improved; and most dust appearing in the rolling device can be absorbed through the second dust exhaust device, so that environmental harm is reduced, and harm to the body of an operator is reduced. The vibration leveling mechanism and the height limiting device are matched to control the number of zircon wafers entering the rolling device in unit time, and the rolling quality is guaranteed. And the distance between the driving steel wire roller and the driven steel wire roller is adjustable, and machining of various materials can be flexibly compatible. The materials which are not completely sorted after color sorting are conveyed back to the second conveying line through the third conveying line and the fourth conveying line to be sorted again, and the labor intensity of manual carrying is reduced.

Description

Technical Field

[0001] This utility model relates to the field of zircon wafer processing technology, and in particular to an automated equipment for peeling, screening and sorting zircon wafers. Background Technology

[0002] To facilitate processing, zircon wafers are first encapsulated in cement, sealed, and then dried. They are then cut into wafers using equipment, dried on a baking line, and manually crushed using tools within a sieve to separate the cement flakes from the wafers. Small wafer and cement flake pieces are then sieved through the original sieve. These small crystal and cement flake pieces are then separated into wafers by gravity air separation.

[0003] Traditional techniques are inefficient using manual labor. A daily output of 10 tons requires 12 workers, 6 screening and air-separating machines, and 4 air-separating machines. Manual screening involves manually loading wafers into plastic buckets from the baking line, placing them on transfer carts, and then transporting them to the stripping workshop – a labor-intensive process. Screening and air separation generate significant amounts of dust, causing health problems for operators and polluting the environment.

[0004] Therefore, it is necessary to develop an automated equipment for stripping, screening, and sorting zircon wafers to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to design an automated zircon wafer stripping, screening, and sorting equipment to solve the above problems.

[0006] This utility model achieves the above objectives through the following technical solutions:

[0007] Automated stripping, screening, and sorting equipment for zircon wafers, including:

[0008] First conveyor line; the first end of the first conveyor line is connected to the baking conveyor line of the zircon wafer;

[0009] Leveling device; the leveling device includes a vibratory leveling mechanism and a height limiting device; the height limiting device is installed above the vibratory leveling mechanism, and the first end of the vibratory leveling mechanism is connected to the second end of the first conveyor line;

[0010] The compaction device; the second end of the vibratory leveling mechanism is connected to the input end of the compaction device;

[0011] A flow-diverting structure for the first screening and diversion of zircon wafers; the flow-diverting structure is located below the output end of the rolling device;

[0012] A flat screen for secondary screening and diversion of zircon wafers; one outlet of the diversion structure is located above the inlet of the flat screen;

[0013] Second conveyor line; the first end of the second conveyor line is located below the first output end of the flat screen;

[0014] Color sorting machine; the input end of the color sorting machine is connected to the second end of the second conveyor line; the first output end of the color sorting machine outputs the sorted material, and the second output end of the color sorting machine outputs the unsorted material;

[0015] Fourth conveyor line; the second output end of the color sorter is connected to the first end of the fourth conveyor line;

[0016] The third conveyor line; the second end of the fourth conveyor line is connected to the first end of the third conveyor line, and the second end of the third conveyor line is positioned above the first end of the second conveyor line.

[0017] Specifically, the vibration leveling mechanism includes a linear vibration motor and a feeding trough. The linear vibration motor is fixedly installed, and the feeding trough is installed on the top working end of the linear vibration motor. The second end of the first conveyor line is placed above the first end of the feeding trough.

[0018] Specifically, the height limiting device includes a first servo motor, a height limiting frame, a first screw, a first nut, a connecting plate, a height limiting baffle, a first slider, and a first slide rail. The height limiting frame is mounted above the feeding trough. The first servo motor is inverted and mounted on the top of the height limiting frame. The first slide rail is vertically mounted on the inner side wall of the height limiting frame. The shaft of the first servo motor passes downward through a through hole provided on the height limiting frame. The lower end of the shaft of the first servo motor is connected to the first screw. The connecting plate is U-shaped. The first nut is installed in the through hole provided in the middle of the connecting plate. The first screw and the first nut are threaded together. The first slider is mounted on the side wall of the connecting plate. The first slider and the first slide rail are vertically limited and slidably engaged. The lower end of the connecting plate is connected to the top of the height limiting baffle.

[0019] Specifically, the compaction device includes a drive motor, a reducer, a first bearing housing, a second bearing housing, a second servo motor, a second screw, a second nut, a second mounting plate, a second slider, a second slide rail, a third servo motor, a third screw, a third nut, a third slider, a third slide rail, a third mounting plate, a fourth bearing housing, a third bearing housing, an active wire roller, a driven wire roller, a fourth servo motor, a fourth slide rail, a fourth slider, a fourth mounting plate, a fifth slider, a fifth slide rail, a fourth screw, and a fourth nut. The output end of the drive motor is connected to the input end of the reducer. The output end of the reducer is connected to the first end of the active wire roller through the first bearing housing. The second end of the active wire roller is connected to the third bearing housing, which is fixedly positioned. The second bearing housing is mounted on the second mounting plate. The second nut is mounted on the second end of the second mounting plate. The second screw and the second nut are threaded together. The end of the second screw is connected to the shaft of the second servo motor. The lower part of the second mounting plate is connected to the second slider. The second slide rail is placed below the second slider and slides in a guide manner with the second slider. The lower end of the second slide rail is fixedly positioned. The two ends of the wire roller are connected to the second bearing seat and the fourth bearing seat respectively. The fourth bearing seat is mounted on the third mounting plate. One end of the third mounting plate is connected to the third slide rail. The third slide rail and the third slider are in a guide sliding fit. The third slide rail is parallel to the driven wire roller. The driving wire roller is parallel to the driven wire roller. The third slider is connected to the third nut. The third nut is in a threaded fit with the third screw. One end of the third screw is connected to the shaft of the third servo motor. The fourth mounting plate is mounted below the third mounting plate. The lower part of the third mounting plate is connected to the fifth slider. The fifth slide rail and the third bearing seat are both mounted on the fourth mounting plate. The fifth slider and the fifth slide rail are in a guide sliding fit. The fourth slider is connected to the lower part of the fourth mounting plate. The fourth slide rail is fixed in position. The fourth slide rail is mounted below the fourth slider. The fourth slide rail and the fourth slider are in a guide sliding fit. The fourth nut is mounted on the outside of the fourth mounting plate. The fourth servo motor is fixed in position. The shaft of the fourth servo motor is connected to the first end of the fourth screw. The fourth screw and the fourth nut are in a threaded fit. The fourth slide rail is parallel to the fourth screw. The fourth slide rail is perpendicular to the fifth slide rail. The fifth slide rail is parallel to the second slide rail.

[0020] Specifically, a second dust removal device is installed on the compaction device. This second dust removal device includes multiple first guide rods, multiple first guide seats, multiple fifth nuts, a fixing frame, a cover, multiple second guide rods, multiple second guide seats, a first linear cylinder, a second suction nozzle frame, a first suction nozzle frame, and multiple suction nozzles. The cover is installed on the compaction device. Multiple first guide seats are arranged side-by-side on top of the cover. The fixing frame is installed on top of the cover. Multiple first guide rods are guided and engaged with multiple first guide seats. The upper end of each first guide rod has an external thread, and the upper end of the first guide rod passes upward through a through hole in the fixing frame. The fifth nut is threaded into the upper end of the first guide rod and is positioned above the fixing frame. The lower end of the first guide rod... After passing downwards through the cover, the nozzle is connected to the first nozzle frame. Multiple nozzles are horizontally mounted on the first nozzle frame, which is positioned above the active and driven wire rollers. The second nozzle frame and the first nozzle frame are both located inside the cover, and the second nozzle frame, the first nozzle frame, and the active wire roller are parallel to each other. Multiple second guide seats are arranged side by side on the side wall of the cover, and multiple second guide rods are guided and engaged with multiple second guide seats. The first end of the multiple second guide rods is connected to the first side of the second nozzle frame. Multiple nozzles are arranged side by side on the second side of the second nozzle frame. All nozzles are connected to a negative pressure source. The second end of one of the second guide rods is connected to the output end of the first linear cylinder, which is fixed in position.

[0021] Specifically, the flow-dividing structure includes a housing, a rotary cylinder, a rotary shaft, and a flow-dividing plate. An inlet, a first outlet, and a second outlet are formed on the housing. The lower end of the inlet is connected to the upper end of the first outlet and the upper end of the second outlet, respectively. The rotary cylinder is installed on the side wall of the housing. The middle of one end of the flow-dividing plate is connected to the first end of the rotary shaft. The second end of the rotary shaft passes through the housing and is connected to the output end of the rotary cylinder. The flow-dividing plate is placed inside the first inlet, and the two sides of the flow-dividing plate are respectively positioned above the first outlet and the second outlet.

[0022] Specifically, the flat screen includes a first screen, a second screen, a bottom hopper, and a vibrator. The bottom hopper is formed into a trough-shaped structure and is inclined. The first end of the bottom hopper is the lower end and has a discharge port. The first screen and the second screen are both installed inside the bottom hopper and are parallel to the bottom of the bottom hopper. The diameter of the first screen is larger than that of the second screen. The first screen is placed above the second screen. The first end of the first screen and the first end of the second screen are both provided with discharge ports. The vibrator is installed on the outer wall of the bottom hopper. The discharge ports of the first screen and the second screen are both located above the first end of the second conveyor line.

[0023] The beneficial effects of this utility model are as follows:

[0024] In this application, the automated peeling, screening, and sorting of zircon wafers are achieved through the cooperation of the first conveyor line, leveling device, rolling device, diversion structure, flat screen, second conveyor line, color sorter, fourth conveyor line, and third conveyor line, which eliminates the need for extensive manual operation and improves efficiency.

[0025] In this application, the second dust removal device can absorb most of the dust that appears in the rolling device, reducing environmental hazards and reducing health hazards to operators.

[0026] In this application, the vibration leveling mechanism and the height limiting device work together to control the number of zircon wafers entering the rolling device per unit time, thus ensuring the rolling quality.

[0027] In this application, the distance between the active wire roller and the driven wire roller is adjustable, which can flexibly accommodate the processing of a variety of materials.

[0028] In this application, materials that are not completely sorted after color sorting are transported back to conveyor line 2 via the third and fourth conveyor lines for re-sorting, reducing the labor intensity of manual handling. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the structure of this application;

[0030] Figure 2 This is a schematic diagram of the cooperation structure between the leveling device and the compaction device in this application;

[0031] Figure 3 This is a schematic diagram of the cooperation structure between the compaction device and the diversion structure in this application;

[0032] Figure 4 This is a schematic diagram of the mating structure between the linear vibration motor and the feeding trough in this application;

[0033] Figure 5 This is a schematic diagram of the height limiting device in this application;

[0034] Figure 6 This is a schematic diagram of the structure of the second dust removal device in this application. Figure 1 ;

[0035] Figure 7 This is a schematic diagram of the structure of the second dust removal device in this application. Figure 2 ;

[0036] Figure 8 This is a schematic diagram of the structure of the second dust removal device in this application. Figure 3 ;

[0037] Figure 9 This is a schematic diagram of the diversion structure in this application;

[0038] Figure 10 This is a schematic diagram of the flat sieve structure in this application;

[0039] Figure 11 This is a schematic diagram of the compaction device in this application. Figure 1 ;

[0040] Figure 12 This is a schematic diagram of the compaction device in this application. Figure 2 ;

[0041] Figure 13 This is a schematic diagram of the compaction device in this application. Figure 3 ;

[0042] Figure 14 This is a schematic diagram of the compaction device in this application. Figure 4 .

[0043] Legend: 1-Baking conveyor line; 2-First conveyor line; 3-First dust removal device; 4-Leveling device; 41-Height limiting device; 42-First servo motor; 43-Height limiting frame; 44-First screw; 45-First nut; 46-Connecting plate; 47-Height limiting baffle; 48-First slider; 49-First slide rail; 410-Linear vibration motor; 411-Feeding trough; 5-Rolling device; 51-Drive motor; 52-Reducer; 53-First bearing seat; 54- Second bearing housing; 55-Second servo motor; 56-Second screw; 57-Second nut; 58-Second mounting plate; 59-Second slider; 510-Second slide rail; 511-Third servo motor; 512-Third screw; 513-Third nut; 514-Third slider; 515-Third slide rail; 516-Third mounting plate; 517-Fourth bearing housing; 518-Third bearing housing; 519-Driven wire rope drum; 520-Driven wire rope drum; 521-The Four servo motors; 522-Fourth slide rail; 523-Fourth slider; 524-Fourth mounting plate; 525-Fifth slider; 526-Fifth slide rail; 527-Fourth screw; 528-Fourth nut; 6-Second dust removal device; 61-First guide rod; 62-First guide seat; 63-Fifth nut; 64-Fixed bracket; 65-Cover; 66-Second guide rod; 67-Second guide seat; 68-First linear cylinder; 69-Second suction nozzle holder; 610-First suction... 611-Suction nozzle; 7-Diverting structure; 71-Inlet; 72-First outlet; 73-Second outlet; 74-Rotary cylinder; 75-Rotary shaft; 8-Third dust removal device; 9-Flat screen; 91-First screen; 92-Bottom hopper; 93-Vibrator; 94-Second screen; 10-Second conveyor line; 11-Third conveyor line; 12-Fourth conveyor line; 13-Fourth dust removal device; 14-Color sorter; 15-First mounting plate; 16-Connecting hole. Detailed Implementation

[0044] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0045] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0046] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0047] In the description of this utility model, it should be understood that the terms "upper", "lower", "inner", "outer", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the material of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0048] Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.

[0049] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, terms such as "set" and "connection" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0050] The specific embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0051] like Figure 1 and 2As shown in Figure 3, the automated zircon wafer stripping, screening, and sorting equipment includes:

[0052] First conveyor line 2; the first end of the first conveyor line 2 is connected to the baking conveyor line 1 of the zircon wafer;

[0053] Leveling device 4; Leveling device 4 includes a vibratory leveling mechanism and a height limiting device 41; The height limiting device 41 is installed above the vibratory leveling mechanism, and the first end of the vibratory leveling mechanism is connected to the second end of the first conveyor line 2.

[0054] Compactor 5; the second end of the vibratory leveling mechanism is connected to the input end of the compactor 5;

[0055] A flow-diverting structure 7 is used for the first screening and diversion of zircon wafers; the flow-diverting structure 7 is located below the output end of the rolling device 5.

[0056] A flat screen 9 is used for the second screening and diversion of zircon wafers; one outlet of the diversion structure 7 is located above the input end of the flat screen 9.

[0057] Second conveyor line 10; the first end of the second conveyor line 10 is positioned below the first output end of the flat screen 9;

[0058] Color sorter 14; the input end of color sorter 14 is connected to the second end of the second conveyor line 10; the first output end of color sorter 14 outputs sorted material, and the second output end of color sorter 14 outputs unsorted material;

[0059] Fourth conveyor line 12; the second output end of the color sorter 14 is connected to the first end of the fourth conveyor line 12;

[0060] The second end of the third conveyor line 11 and the fourth conveyor line 12 are connected to the first end of the third conveyor line 11, and the second end of the third conveyor line 11 is positioned above the first end of the second conveyor line 10.

[0061] In some embodiments, the leveling device 4 and the rolling device 5 are both mounted on the first mounting plate 15, and the first mounting plate 15 has a connecting hole. The material processed by the rolling device 5 falls into the diversion structure 7 through the connecting hole.

[0062] The power unit of the first conveyor line 2 is a three-phase motor, and the motor speed is also adjusted by the PLC frequency converter. The second end of the first conveyor line 2 is equipped with a guide sheet metal. The conveyed material enters the guide sheet metal, and the guide sheet metal conveys the material to the vibrating leveling mechanism. The vibrating leveling mechanism controls the frequency adjustment of the material to level it through the controller. The height limit device 41 is adjusted in real time by the sensor to monitor the speed of the material. The crushing device 5 crushes the material. After crushing, the cement flakes and crystals are separated. Through the action of the diversion structure 7, the 1-3mm material enters the flat screen 9. The flat screen 9 is set with three layers. The first layer is for large flakes of 35mm and above, the second layer is for medium and small flakes of 6mm-35mm. Both are conveyed to the second conveyor line 10. The third layer is for crystals and cement flakes of less than 6mm, which directly enter the material box. After screening by the flat screen 9, large pieces larger than 35mm are directly transferred manually to the cutting workshop for cutting. 6-35mm wafers and cement sheets enter the vibrating plate of the color sorter 14 via conveyor line 2. The vibrating plate, controlled by a controller, adjusts the frequency to level the material before it enters the sorting process. Through sorting, wafers and cement sheets are separated. Cement sheets are transported out of the production area, while wafers proceed to the next process. Materials not completely sorted after color sorting are transported back to conveyor line 2 via conveyor lines 11 and 12 for re-sorting.

[0063] like Figure 4 As shown, the vibration leveling mechanism includes a linear vibration motor 410 and a feeding trough 411. The linear vibration motor 410 is fixedly installed, and the feeding trough 411 is installed on the top working end of the linear vibration motor 410. The second end of the first conveyor line 2 is positioned above the first end of the feeding trough 411. During operation, the linear vibration motor 410 acts on the feeding trough 411, causing the feeding trough 411 to vibrate and act on the material passing through it, thus leveling the material.

[0064] like Figure 2 and 5As shown, the height limiting device 41 includes a first servo motor 42, a height limiting frame 43, a first screw 44, a first nut 45, a connecting plate 46, a height limiting baffle 47, a first slider 48, and a first slide rail 49. The height limiting frame 43 is mounted above the feeding trough 411. The first servo motor 42 is inverted and mounted on the top of the height limiting frame 43. The first slide rail 49 is vertically mounted on the inner side wall of the height limiting frame 43. The rotating shaft of the first servo motor 42 passes downward through a through hole provided on the height limiting frame 43. The lower end of the rotating shaft of the first servo motor 42 is connected to the first screw 44. The connecting plate 46 is U-shaped. The first nut 45 is mounted on a through hole provided in the middle of the connecting plate 46. The first screw 44 and the first nut 45 are threaded together. The first slider 48 is mounted on the side wall of the connecting plate 46. The first slider 48 and the first slide rail 49 are vertically limited and slidably engaged. The lower end of the connecting plate 46 is connected to the top of the height limiting baffle 47. During operation, the height limiting device 41 may also include a sensor to monitor the speed at which material enters the compaction device 5, thereby adjusting the height of the height limiting baffle 47. The rotation of the first servo motor 42 shaft drives the first screw 44 to rotate. Because the first screw 44 is threadedly engaged with a nut, and the first slider 48 is in a limited sliding engagement with the first slide rail 49, the rotation of the first servo motor 42 shaft causes the nut to drive the connecting plate 46 and the height limiting baffle 47 to move up and down. In some embodiments, the first slider 48 and the first slide rail 49 are provided on both sides of the connecting plate 46, further ensuring the smooth movement of the connecting plate 46 and the height limiting baffle 47.

[0065] like Figure 11-14As shown, the compaction device 5 includes a drive motor 51, a reducer 52, a first bearing seat 53, a second bearing seat 54, a second servo motor 55, a second screw 56, a second nut 57, a second mounting plate 58, a second slider 59, a second slide rail 510, a third servo motor 511, a third screw 512, a third nut 513, a third slider 514, a third slide rail 515, a third mounting plate 516, a fourth bearing seat 517, a third bearing seat 518, an active wire roller 519, a driven wire roller 520, a fourth servo motor 521, a fourth slide rail 522, a fourth slider 523, a fourth mounting plate 524, a fifth slider 525, a fifth slide rail 526, a fourth screw 527, and a fourth nut 528. The drive motor 51 outputs... The output end is connected to the input end of the reducer 52. The output end of the reducer 52 is connected to the first end of the active wire roller 519 through the first bearing seat 53. The second end of the active wire roller 519 is connected to the third bearing seat 518, which is fixedly positioned. The second bearing seat 54 is mounted on the second mounting plate 58. The second nut 57 is mounted on the second end of the second mounting plate 58. The second screw 56 is threadedly engaged with the second nut 57. The end of the second screw 56 is connected to the shaft of the second servo motor 55. The lower part of the second mounting plate 58 is connected to the second slider 59. The second slide rail 510 is placed below the second slider 59 and slides in a guide manner with the second slider 59. The lower end of the second slide rail 510 is fixedly positioned. The two ends of the movable wire roller 520 are connected to the second bearing seat 54 and the fourth bearing seat 517 respectively. The fourth bearing seat 517 is mounted on the third mounting plate 516. One end of the third mounting plate 516 is connected to the third slide rail 515. The third slide rail 515 and the third slider 514 are in a guiding sliding fit. The third slide rail 515 is parallel to the driven wire roller 520. The driving wire roller 519 is parallel to the driven wire roller 520. The third slider 514 is connected to the third nut 513. The third nut 513 is threadedly fitted to the third screw 512. One end of the third screw 512 is connected to the shaft of the third servo motor 511. The fourth mounting plate 524 is mounted below the third mounting plate 516. The lower part of the third mounting plate 516 is connected to the fifth slider 525. The fifth slide rail 526 and the third bearing seat 518 are both mounted on the fourth mounting plate 524. The fifth slider 525 is guided and slidably engaged with the fifth slide rail 526. The fourth slider 523 is connected to the lower part of the fourth mounting plate 524. The fourth slide rail 522 is fixedly positioned and mounted below the fourth slider 523, with a guided and slidably engaged with it. The fourth nut 528 is mounted on the outer side of the fourth mounting plate 524. The fourth servo motor 521 is fixedly positioned, and its shaft is connected to the first end of the fourth screw 527. The fourth screw 527 is threadedly engaged with the fourth nut 528. The fourth slide rail 522 is parallel to the fourth screw 527 and perpendicular to the fifth slide rail 526.The fifth slide rail 526 is parallel to the second slide rail 510. During normal operation, the drive motor 51 operates, and after passing through the reducer 52, it drives the active wire roller 519 to rotate. The active wire roller 519 drives the driven wire roller 520 to rotate through the friction of the wires, and the material enters between the active wire roller 519 and the driven wire roller 520 for crushing. When it is necessary to adjust the distance between the active wire roller 519 and the driven wire roller 520, the second servo motor 55 and the third servo motor 511 work synchronously. The second servo motor 55 drives the second screw 56 to rotate. Because the second slider 59 is guided and slidably engaged with the second slide rail 510, and the second screw 56 is threadedly engaged with the second nut 57, the second mounting plate 58 moves along the length of the second slide rail 510 and drives the second bearing seat 54 to move. Similarly, the third servo motor 511 drives the third screw 512 to rotate. Because the fifth slider 525 is guided and slidably engaged with the fifth slide rail, and the third screw 512 is threadedly engaged with the third nut 513, the third mounting plate 516 moves along the length of the fifth slide rail 526 and drives the fourth bearing seat 517 to move. The movement of the second bearing seat 54 and the fourth bearing seat 517 causes the driven wire roller 520 to move closer to or away from the active wire roller 519. When it is necessary to disassemble the active wire roller 519 and the driven wire roller 520, the fourth servo motor 521 rotates, driving the fourth screw 527 to rotate. Because the fourth slider 523 and the fourth slide rail 522 are in a guiding sliding engagement, and the fourth screw 527 and the fourth nut 528 are in a threaded engagement, and because the third slider 514 and the third slide rail 515 are in a guiding sliding engagement, the third mounting plate 516 and the fourth mounting plate 524, respectively, move outwards along with the fourth bearing housing 517 and the third bearing housing 518. Therefore, the active wire roller 519 and the driven wire roller 520 can be removed and replaced.

[0066] like Figure 6-8As shown, a second dust removal device 6 is installed on the compaction device 5. The second dust removal device 6 includes multiple first guide rods 61, multiple first guide seats 62, multiple fifth nuts 63, a fixing frame 64, a cover 65, multiple second guide rods 66, multiple second guide seats 67, a first linear cylinder 68, a second suction nozzle frame 69, a first suction nozzle frame 610, and multiple suction nozzles 611. The cover 65 is installed on the compaction device 5. Multiple first guide seats 62 are arranged side by side on the top of the cover 65. The fixing frame 64 is installed on the top of the cover 65. Multiple first guide rods 61 are respectively guided and engaged with multiple first guide seats 62. The upper end of the first guide rod 61 is provided with external thread. The upper end of the first guide rod 61 passes upward through the through hole on the fixing frame 64. The fifth nut 63 is threaded and engaged with the upper end of the first guide rod 61. The fifth nut 63 is placed above the fixing frame 64. The lower end of the first guide rod 61 is inclined downward. After passing through the cover 65, it connects to the first suction nozzle frame 610. Multiple suction nozzles 611 are horizontally mounted on the first suction nozzle frame 610, which is positioned above the active wire roller 519 and the driven wire roller 520. The second suction nozzle frame 69 and the first suction nozzle frame 610 are both located inside the cover 65, and the second suction nozzle frame 69, the first suction nozzle frame 610, and the active wire roller 519 are parallel to each other. Multiple second guide seats 67 are arranged side by side on the side wall of the cover 65. Multiple second guide rods 66 are respectively guided and engaged with multiple second guide seats 67. The first end of the multiple second guide rods 66 is connected to the first side of the second suction nozzle frame 69. Multiple suction nozzles 611 are arranged side by side on the second side of the second suction nozzle frame 69. All suction nozzles 611 are connected to a negative pressure source. The second end of one of the second guide rods 66 is connected to the output end of the first linear cylinder 68, which is fixed in position. In the second dust removal device 6, the operation of the first linear cylinder 68 can act on the second guide rod 66 to push the second suction nozzle frame 69 and the multiple suction nozzles 611 on the second suction nozzle frame 69 closer to or away from the active wire roller 519 and the driven wire roller 520. In addition, after screwing on the fifth nut 63, the first guide rod 61 can be manually lifted or lowered, and then the fifth nut 63 can be screwed down until it is pressed against the fixing frame 64 to fix the position of the first guide rod 61. This allows for the adjustment of the position of the first suction nozzle frame 610 and the multiple suction nozzles 611 installed on it. The adjustment of the multiple suction nozzles 611 is mainly to adapt to various models of active wire rollers 519 and driven wire rollers 520 in order to achieve better dust collection effect.

[0067] like Figure 9As shown, the diversion structure 7 includes a housing, a rotary cylinder 74, a rotary shaft 75, and a diversion plate (not shown in the figure). An inlet 71, a first outlet 72, and a second outlet 73 are formed on the housing. The lower end of the inlet 71 is connected to the upper ends of the first outlet 72 and the second outlet 73, respectively. The rotary cylinder 74 is mounted on the side wall of the housing. One end of the diversion plate is connected to the first end of the rotary shaft 75 at its middle position. The second end of the rotary shaft 75 passes through the housing and is connected to the output end of the rotary cylinder 74. The diversion plate is placed inside the first inlet, and its two sides are positioned above the first outlet 72 and the second outlet 73, respectively. During operation, the rotary cylinder 74 rotates the rotary shaft 75 and the diversion plate on it to a certain angle, which then closes the first outlet 72. The diversion plate is a screen; materials smaller than 6mm and cement sheets directly enter the material box through the first outlet 72, while other materials are output from the second outlet 73.

[0068] like Figure 10 As shown, the flat screen 9 includes a first screen 91, a second screen 94, a bottom hopper 92, and a vibrator 93. The bottom hopper 92 is formed into a trough-shaped structure and is inclined. The first end of the bottom hopper 92 is the lower end, and a discharge port is provided at the first end of the bottom hopper 92. The first screen 91 and the second screen 94 are both installed inside the bottom hopper 92 and are parallel to the bottom of the bottom hopper 92. The mesh diameter of the first screen 91 is larger than that of the second screen 94. The first screen 91 is placed above the second screen 94. A discharge port is provided at the first end of the first screen 91 and the first end of the second screen 94. The vibrator 93 is installed on the outer wall of the bottom hopper 92. The discharge ports of the first screen 91 and the second screen 94 are both located above the first end of the second conveyor line 10. The first screen 91 screens large pieces larger than 35mm, and the second screen 94 screens medium and small pieces between 6mm and 35mm. The materials screened by both screens enter the second conveyor line 10, while the materials smaller than 6mm on the bottom of the bottom hopper 92 go directly into the material box.

[0069] In some embodiments, a first dust removal device 3 is provided above the leveling device 4, a third dust removal device 8 is provided above the flat screen 9, and a fourth dust removal device 13 is provided above the second end of the second conveyor line 10 and above the color sorter 14. The multiple dust removal devices work together to remove most of the dust generated during the operation, reducing environmental hazards and reducing health hazards to operators.

[0070] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. An automated equipment for peeling, screening, and sorting zircon wafers, characterized in that, include: First conveyor line; the first end of the first conveyor line is connected to the baking conveyor line of the zircon wafer; Leveling device; the leveling device includes a vibratory leveling mechanism and a height limiting device; the height limiting device is installed above the vibratory leveling mechanism, and the first end of the vibratory leveling mechanism is connected to the second end of the first conveyor line; The compaction device; the second end of the vibratory leveling mechanism is connected to the input end of the compaction device; A flow-diverting structure for the first screening and diversion of zircon wafers; the flow-diverting structure is located below the output end of the rolling device; A flat screen for secondary screening and diversion of zircon wafers; one outlet of the diversion structure is located above the inlet of the flat screen; Second conveyor line; the first end of the second conveyor line is located below the first output end of the flat screen; Color sorting machine; the input end of the color sorting machine is connected to the second end of the second conveyor line; the first output end of the color sorting machine outputs the sorted material, and the second output end of the color sorting machine outputs the unsorted material; Fourth conveyor line; the second output end of the color sorter is connected to the first end of the fourth conveyor line; The third conveyor line; the second end of the fourth conveyor line is connected to the first end of the third conveyor line, and the second end of the third conveyor line is positioned above the first end of the second conveyor line.

2. The automated zircon wafer stripping, screening, and sorting equipment according to claim 1, characterized in that, The vibration leveling mechanism includes a linear vibration motor and a feeding trough. The linear vibration motor is fixedly installed, and the feeding trough is installed on the top working end of the linear vibration motor. The second end of the first conveyor line is placed above the first end of the feeding trough.

3. The automated zircon wafer stripping, screening, and sorting equipment according to claim 2, characterized in that, The height limiting device includes a first servo motor, a height limiting frame, a first screw, a first nut, a connecting plate, a height limiting baffle, a first slider, and a first slide rail. The height limiting frame is mounted above the feeding trough. The first servo motor is inverted and mounted on the top of the height limiting frame. The first slide rail is vertically mounted on the inner side wall of the height limiting frame. The shaft of the first servo motor passes downward through a through hole provided on the height limiting frame. The lower end of the shaft of the first servo motor is connected to the first screw. The connecting plate is U-shaped. The first nut is installed in the through hole provided in the middle of the connecting plate. The first screw and the first nut are threaded together. The first slider is mounted on the side wall of the connecting plate. The first slider and the first slide rail are vertically limited and slidably engaged. The lower end of the connecting plate is connected to the top of the height limiting baffle.

4. The automated zircon wafer stripping, screening, and sorting equipment according to claim 1, characterized in that, The compaction device includes a drive motor, a reducer, a first bearing housing, a second bearing housing, a second servo motor, a second screw, a second nut, a second mounting plate, a second slider, a second slide rail, a third servo motor, a third screw, a third nut, a third slider, a third slide rail, a third mounting plate, a fourth bearing housing, a third bearing housing, an active wire roller, a driven wire roller, a fourth servo motor, a fourth slide rail, a fourth slider, a fourth mounting plate, a fifth slider, a fifth slide rail, a fourth screw, and a fourth nut. The output end of the drive motor is connected to the input end of the reducer. The output end of the reducer is connected to the first end of the active wire roller through the first bearing housing. The second end of the active wire roller is connected to the third bearing housing, which is fixedly positioned. The second bearing housing is mounted on the second mounting plate. The second nut is mounted on the second end of the second mounting plate. The second screw and the second nut are threaded together. The end of the second screw is connected to the shaft of the second servo motor. The lower part of the second mounting plate is connected to the second slider. The second slide rail is located below the second slider and slides in a guide manner with the second slider. The lower end of the second slide rail is fixedly positioned. The driven wire roller... The two ends of the roller are connected to the second bearing seat and the fourth bearing seat respectively. The fourth bearing seat is mounted on the third mounting plate. One end of the third mounting plate is connected to the third slide rail. The third slide rail and the third slider are in a sliding engagement. The third slide rail is parallel to the driven wire roller. The driving wire roller is parallel to the driven wire roller. The third slider is connected to the third nut. The third nut is in a threaded engagement with the third screw. One end of the third screw is connected to the shaft of the third servo motor. The fourth mounting plate is mounted below the third mounting plate. The lower part of the third mounting plate is connected to the fifth slider. The fifth slide rail and the third bearing seat are both mounted on the fourth mounting plate. The fifth slider and the fifth slide rail are in a sliding engagement. The fourth slider is connected to the lower part of the fourth mounting plate. The fourth slide rail is fixed in position. The fourth slide rail is mounted below the fourth slider. The fourth slide rail and the fourth slider are in a sliding engagement. The fourth nut is mounted on the outside of the fourth mounting plate. The fourth servo motor is fixed in position. The shaft of the fourth servo motor is connected to the first end of the fourth screw. The fourth screw and the fourth nut are in a threaded engagement. The fourth slide rail is parallel to the fourth screw. The fourth slide rail is perpendicular to the fifth slide rail. The fifth slide rail is parallel to the second slide rail.

5. The automated zircon wafer stripping, screening, and sorting equipment according to claim 4, characterized in that, A second dust removal device is installed on the compaction device. This second dust removal device includes multiple first guide rods, multiple first guide seats, multiple fifth nuts, a fixing frame, a cover, multiple second guide rods, multiple second guide seats, a first linear cylinder, a second suction nozzle frame, a first suction nozzle frame, and multiple suction nozzles. The cover is installed on the compaction device. Multiple first guide seats are arranged side-by-side on top of the cover. The fixing frame is installed on top of the cover. Multiple first guide rods are guided and engaged with multiple first guide seats. The upper end of each first guide rod has an external thread, and the upper end of the first guide rod passes upward through a through hole in the fixing frame. The fifth nut is threaded into the upper end of the first guide rod and is positioned above the fixing frame. The lower end of the first guide rod... After passing through the cover, it connects to the first suction nozzle frame. Multiple suction nozzles are horizontally mounted on the first suction nozzle frame, which is positioned above the active and driven wire rollers. The second and first suction nozzle frames are both located inside the cover, and the second, first, and active wire rollers are parallel to each other. Multiple second guide seats are arranged side by side on the side wall of the cover, and multiple second guide rods are guided and engaged with multiple second guide seats. The first end of each second guide rod is connected to the first side of the second suction nozzle frame. Multiple suction nozzles are arranged side by side on the second side of the second suction nozzle frame. All suction nozzles are connected to a negative pressure source. The second end of one of the second guide rods is connected to the output end of the first linear cylinder, which is fixed in position.

6. The automated zircon wafer stripping, screening, and sorting equipment according to claim 1, characterized in that, The flow divider structure includes a housing, a rotary cylinder, a rotary shaft, and a flow divider plate. An inlet, a first outlet, and a second outlet are formed on the housing. The lower end of the inlet is connected to the upper end of the first outlet and the upper end of the second outlet, respectively. The rotary cylinder is mounted on the side wall of the housing. The middle of one end of the flow divider plate is connected to the first end of the rotary shaft. The second end of the rotary shaft passes through the housing and is connected to the output end of the rotary cylinder. The flow divider plate is placed inside the first inlet, and the two sides of the flow divider plate are respectively positioned above the first outlet and the second outlet.

7. The automated zircon wafer stripping, screening, and sorting equipment according to claim 1, characterized in that, The flat screen includes a first screen, a second screen, a bottom hopper, and a vibrator. The bottom hopper is formed into a trough-shaped structure and is inclined. The first end of the bottom hopper is the lower end and has a discharge port. The first screen and the second screen are both installed inside the bottom hopper and are parallel to the bottom of the bottom hopper. The diameter of the first screen is larger than that of the second screen. The first screen is placed above the second screen. The first end of the first screen and the first end of the second screen are both provided with discharge ports. The vibrator is installed on the outer wall of the bottom hopper. The discharge ports of the first screen and the second screen are both located above the first end of the second conveyor line.

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