Non-woven fabric rolling and bonding equipment for carpet production

Abstract

The utility model discloses non-woven fabric rolling and bonding equipment for carpet production, which belongs to the technical field of bonding equipment and comprises a working frame, a working box is arranged on the surface of the top of the working frame, a cleaning roller is arranged in the working box, a merging roller is arranged on one side of the working box, and a carpet conveying roller is arranged on one side, far away from the working box, of the merging roller. A carpet conveying roller is arranged at the bottom of the cleaning roller, a non-woven fabric conveying roller is arranged at the bottom of the carpet conveying roller, a guiding and cutting assembly is arranged on one side of the cleaning roller, and a winding and discharging assembly is arranged on the side, away from the cleaning roller, of the guiding and cutting assembly. And meanwhile, the discharging work can be more efficiently and conveniently completed, the working efficiency of the equipment is improved, by arranging the guide cutting assembly, the carpet can be accurately cut directly through a cutting knife, the cutting precision is improved, and the practicability of the equipment is enhanced.

Description

Technical Field

[0001] This utility model belongs to the field of bonding equipment technology, specifically relating to a non-woven fabric rolling and bonding equipment for carpet production. Background Technology

[0002] Non-woven fabric pressing and bonding equipment for carpet production can significantly improve production efficiency, reduce manual operation, and thus reduce production costs. Because the equipment can quickly process non-woven fabric and carpet materials, it can save a lot of time and labor costs. However, the current equipment still has shortcomings.

[0003] Chinese Patent Application No. 202321487542.7 discloses a nonwoven fabric rolling and bonding device for carpet production, including a work frame. A carpet conveying roller is rotatably connected to one side of the work frame, and a nonwoven fabric conveying roller is rotatably connected to the top of the work frame below the carpet conveying roller. A merging roller is rotatably connected to the top of the work frame on one side of the nonwoven fabric conveying roller. A work box is fixedly connected to the middle position of the top of the work frame. An installation frame is installed on one side of the inside of the work box via a sliding guide rail. A cylinder is fixedly connected to the bottom of the installation frame, and a pressure roller is fixedly connected to the output end of the cylinder. Fixed plates are symmetrically fixedly connected to the lower ends of both sides of the installation frame. This utility model can replace the roller rotation bonding with a rolling and pressing bonding method, reducing the large friction of rolling bonding and the inconvenience of force adjustment. At the same time, it can clean and collect excess glue during the rolling and pressing bonding process, avoiding the impact of excess glue adhesion.

[0004] The aforementioned disclosed patents have the following problems when used:

[0005] 1. The equipment is not equipped with a winding and unloading component. During use, manual winding and unloading of the processed carpet is required. This process is time-consuming, labor-intensive, and inefficient, resulting in low practicality of the equipment.

[0006] 2. The equipment requires manual cutting of the areas to be cut during use. Since the equipment does not have a guide component, the cutting accuracy cannot be guaranteed, which will affect the overall quality of the carpet and hinder its widespread adoption. Utility Model Content

[0007] To address the problems mentioned in the background section, this invention provides a nonwoven fabric rolling and bonding device for carpet production, which features easy carpet storage and unloading, high cutting accuracy, and strong practicality.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a non-woven fabric rolling and bonding device for carpet production, comprising a work frame, a work box provided on the top surface of the work frame, a cleaning roller provided inside the work box, a merging roller provided on one side of the work box, a carpet conveying roller provided on the side of the merging roller away from the work box, a non-woven fabric conveying roller provided at the bottom of the carpet conveying roller, a guide cutting component provided on one side of the cleaning roller, and a winding and unloading component provided on the side of the guide cutting component away from the cleaning roller.

[0009] Preferably, the winding and unloading assembly includes a fixed plate, a drive motor, a rotating shaft, a base, a cylinder, a connecting seat, and a winding roller. The top surface of the work frame is provided with a base, the top of the base is provided with a fixed plate, the rotating shaft is provided at the contact point between the fixed plate and the base, the drive motor is provided on one side of the fixed plate, the winding roller is provided on the side of the fixed plate away from the drive motor, the connecting seat is provided on one side surface of the fixed plate, and the cylinder is provided at the bottom of the connecting seat.

[0010] Preferably, a fixed seat is provided at the bottom of the cylinder where it contacts the work frame.

[0011] Preferably, the guiding and cutting assembly includes a first upright plate, a cutting blade, a bidirectional screw, a limiting frame, a threaded block, a guide roller, and a second upright plate. A limiting frame is provided on one side of the cleaning roller, a bidirectional screw is provided inside the limiting frame, a threaded block is provided on the surface of the bidirectional screw, a guide roller is provided on the top surface of the threaded block, a first upright plate is provided on one side of the limiting frame, a second upright plate is provided on one side of the first upright plate, and a cutting blade is provided inside the first upright plate.

[0012] Preferably, the second vertical plate has a screw inside, and the surface of the screw has a threaded plate.

[0013] Preferably, the bottom of the cutting blade is provided with a groove.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. By setting up a winding and unloading component, this utility model enables the equipment to promptly wind up the processed carpet during use, avoiding the carpet from occupying the space on the work frame surface and hindering the work. At the same time, when it is necessary to unload the wound carpet, the unloading work can be completed more efficiently and conveniently, thus improving the working efficiency of the equipment.

[0016] 2. By setting up a guide cutting component, this utility model enables the device to effectively guide and limit the two sides of the processed carpet. At the same time, when the carpet needs to be cut, it can be accurately cut directly by the cutting blade, which improves the cutting accuracy, facilitates subsequent carpet processing, and enhances the practicality of the device. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the winding and unloading assembly of this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the guide cutting component of this utility model;

[0020] In the diagram: 1. Work frame; 2. Merging roller; 3. Non-woven fabric conveying roller; 4. Carpet conveying roller; 5. Work box; 6. Cleaning roller; 7. Rewinding and unloading assembly; 71. Fixing plate; 72. Drive motor; 73. Rotating shaft; 74. Base; 75. Cylinder; 76. Connecting seat; 77. Rewinding roller; 8. Guide cutting assembly; 81. First upright plate; 82. Cutting knife; 83. Bidirectional screw; 84. Limit frame; 85. Threaded block; 86. Guide roller; 87. Second upright plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1

[0023] Please see Figure 1-3 The present invention provides the following technical solution: a non-woven fabric rolling and bonding device for carpet production, comprising a work frame 1, a work box 5 provided on the top surface of the work frame 1, a cleaning roller 6 provided inside the work box 5, a merging roller 2 provided on one side of the work box 5, a carpet conveying roller 4 provided on the side of the merging roller 2 away from the work box 5, a non-woven fabric conveying roller 3 provided at the bottom of the carpet conveying roller 4, a guide cutting component 8 provided on one side of the cleaning roller 6, and a winding and unloading component 7 provided on the side of the guide cutting component 8 away from the cleaning roller 6.

[0024] Specifically, the winding and unloading assembly 7 includes a fixed plate 71, a drive motor 72, a rotating shaft 73, a base 74, a cylinder 75, a connecting seat 76, and a winding roller 77. The top surface of the work frame 1 is provided with a base 74, the top of the base 74 is provided with a fixed plate 71, the rotating shaft 73 is provided at the contact point between the fixed plate 71 and the base 74, the drive motor 72 is provided on one side of the fixed plate 71, the winding roller 77 is provided on the side of the fixed plate 71 away from the drive motor 72, the connecting seat 76 is provided on one side surface of the fixed plate 71, and the cylinder 75 is provided at the bottom of the connecting seat 76.

[0025] By adopting the above technical solution, when using the take-up unloading assembly 7, one end of the carpet that has been rolled and bonded is first wrapped around the surface of the take-up roller 77. The take-up roller 77 is then rotated by the drive motor 72, so that the rolling and bonding of the carpet and the take-up are carried out simultaneously, avoiding the accumulation of carpet on the surface of the equipment and affecting the work. After the take-up roller 77 has finished winding, the start cylinder 75, under the action of the rotating shaft 73, pulls the fixed plate 71 through the connecting seat 76 to move the take-up roller 77 to one end of the equipment. At this time, it is convenient to unload the carpet wound on the surface of the take-up roller 77, which improves the working efficiency of the equipment, enhances the continuity of carpet processing, and saves costs.

[0026] Specifically, a fixed seat is provided at the bottom of cylinder 75 where it contacts the work frame 1.

[0027] By adopting the above technical solution, the cylinder 75 can be effectively supported and fixed by setting a fixed seat, thereby improving the stability of the component.

[0028] In this embodiment, when using the take-up and unloading assembly 7, one end of the rolled and bonded carpet is first wrapped around the surface of the take-up roller 77. The take-up roller 77 is rotated by the drive motor 72, so that the rolling and bonding of the carpet and the take-up are carried out simultaneously, avoiding the accumulation of carpet on the surface of the equipment and affecting the work. After the take-up roller 77 has finished winding, the cylinder 75 is activated and, under the action of the rotating shaft 73, pulls the fixing plate 71 through the connecting seat 76 to move the take-up roller 77 to one end of the equipment. At this time, it is convenient to unload the carpet wound on the surface of the take-up roller 77, which improves the working efficiency of the equipment, enhances the continuity of carpet processing, and saves costs. The fixing seat can effectively support and fix the cylinder 75, improving the stability of the assembly.

[0029] Example 2

[0030] The difference between this embodiment and embodiment 1 is that, specifically, the guide cutting assembly 8 includes a first upright plate 81, a cutting blade 82, a bidirectional screw 83, a limiting frame 84, a threaded block 85, a guide roller 86, and a second upright plate 87. The cleaning roller 6 is provided with a limiting frame 84 on one side, the limiting frame 84 is provided with a bidirectional screw 83 inside, the surface of the bidirectional screw 83 is provided with a threaded block 85, the top surface of the threaded block 85 is provided with a guide roller 86, the limiting frame 84 is provided with a first upright plate 81 on one side, the first upright plate 81 is provided with a second upright plate 87 on one side, and the first upright plate 81 is provided with a cutting blade 82 inside.

[0031] By adopting the above technical solution, when using the guide cutting component 8, the blanket reaches the surface of the limit frame 84 through the cleaning roller 6. At this time, by rotating the handle, the bidirectional screw 83 is driven to rotate, so that the threaded block 85 drives the guide roller 86 to contact the edges of both ends of the blanket, realizing the guide and limit after the blanket is rolled and bonded. Then, by rotating the knob, the screw is driven to rotate, so that the threaded plate drives the cutting blade 82 to cut the blanket, thereby realizing the guide cutting of the blanket, improving the accuracy of blanket cutting, saving manpower, and enhancing the practicality of the equipment.

[0032] Specifically, a screw is provided inside the second vertical plate 87, and a threaded plate is provided on the surface of the screw.

[0033] By adopting the above technical solution, when cutting the carpet, the screw is driven by rotating the knob, which in turn drives the threaded plate to cut the carpet with the cutting blade 82. This saves manpower and ensures the accuracy of the cutting. At the same time, the first upright plate 81 is provided with a slot. The cutting blade 82 moves synchronously in the slot, which further ensures the stability of the cutting blade 82.

[0034] Specifically, the bottom of the cutting blade 82 is provided with a groove.

[0035] By adopting the above technical solution, when the carpet is cut by the cutting blade 82, the groove can prevent the cutting blade 82 from directly contacting the work frame 1, thereby protecting the work frame 1 and preventing wear on the cutting blade 82, thus extending the service life of the equipment.

[0036] In this embodiment, during use: When using the guide cutting assembly 8, the blanket reaches the surface of the limiting frame 84 via the cleaning roller 6. At this point, rotating the handle drives the bidirectional screw 83 to rotate, causing the threaded block 85 to drive the guide roller 86 to contact the edges of both ends of the blanket. This achieves guiding and limiting of the blanket after pressing and bonding. Then, rotating the knob drives the screw, causing the threaded plate to drive the cutting blade 82 to cut the blanket, thus achieving guided cutting of the blanket, improving the cutting accuracy, saving manpower, and enhancing the practicality of the equipment. During cutting, rotating the knob drives the screw, which in turn drives the threaded plate to cut the carpet with the cutting blade 82. This saves manpower and ensures cutting accuracy. At the same time, the first upright plate 81 has a slot inside. The cutting blade 82 moves synchronously inside the slot, which further ensures the stability of the cutting blade 82. When the cutting blade 82 cuts the carpet, the groove prevents the cutting blade 82 from directly contacting the work frame 1, thus protecting the work frame 1 and preventing wear on the cutting blade 82, extending the service life of the equipment.

[0037] The structure and operating principle of the merging roller 2, nonwoven fabric conveying roller 3, carpet conveying roller 4, work box 5, and cleaning roller 6 in this utility model have been disclosed in a nonwoven fabric rolling and bonding device for carpet production disclosed in Chinese patent application number 202321487542.7.

[0038] The working principle and usage process of this utility model: This utility model adjusts a non-woven fabric pressing and bonding equipment for carpet production. When using the take-up unloading component 7, one end of the pressed and bonded carpet is first wrapped around the surface of the take-up roller 77. The drive motor 72 drives the take-up roller 77 to rotate, thus synchronizing the pressing and bonding of the carpet with the take-up process, preventing the carpet from accumulating on the surface of the equipment and affecting the work. After the take-up roller 77 finishes winding, the start cylinder 75, under the action of the rotating shaft 73, pulls the fixing plate 71 through the connecting seat 76, allowing the take-up roller 77 to move towards one end of the equipment. This facilitates the unloading of the carpet wound on the surface of the take-up roller 77, improving the working efficiency of the equipment, enhancing the continuity of carpet processing, and saving costs. The fixed seat effectively supports and fixes the cylinder 75, improving the stability of the component. This utility model adjusts a non-woven fabric pressing and bonding equipment for carpet production. When using the guide cutting component 8, the carpet passes through... After the cleaning roller 6 reaches the surface of the limiting frame 84, rotating the handle drives the bidirectional screw 83 to rotate, causing the threaded block 85 to drive the guide roller 86 to contact the edges of both ends of the carpet. This achieves guiding and limiting of the carpet after it has been pressed and bonded. Then, rotating the knob drives the screw to rotate, causing the threaded plate to drive the cutting blade 82 to cut the carpet. This achieves guided cutting of the carpet, improves the cutting accuracy, saves manpower, and enhances the practicality of the equipment. When cutting carpet, rotating the knob... The screw drives the threaded plate to move the cutting blade 82 to cut the carpet, saving manpower and ensuring cutting accuracy. At the same time, the first upright plate 81 is provided with a slot, and the cutting blade 82 moves synchronously in the slot, further ensuring the cutting stability of the cutting blade 82. When the cutting blade 82 cuts the carpet, the groove prevents the cutting blade 82 from directly contacting the work frame 1, thus protecting the work frame 1 and preventing wear on the cutting blade 82, extending the service life of the equipment.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A nonwoven fabric pressing and bonding device for carpet production, comprising a work frame (1), a work box (5) being provided on the top surface of the work frame (1), a cleaning roller (6) being provided inside the work box (5), a merging roller (2) being provided on one side of the work box (5), a carpet conveying roller (4) being provided on the side of the merging roller (2) away from the work box (5), and a nonwoven fabric conveying roller (3) being provided at the bottom of the carpet conveying roller (4), characterized in that: A guide cutting assembly (8) is provided on one side of the cleaning roller (6), and a winding and unloading assembly (7) is provided on the side of the guide cutting assembly (8) away from the cleaning roller (6).

2. The nonwoven fabric pressing and bonding equipment for carpet production according to claim 1, characterized in that: The winding and unloading assembly (7) includes a fixed plate (71), a drive motor (72), a rotating shaft (73), a base (74), a cylinder (75), a connecting seat (76), and a winding roller (77). The top surface of the work frame (1) is provided with a base (74), the top of the base (74) is provided with a fixed plate (71), the rotating shaft (73) is provided at the contact point between the fixed plate (71) and the base (74), the drive motor (72) is provided on one side of the fixed plate (71), the winding roller (77) is provided on the side of the fixed plate (71) away from the drive motor (72), the connecting seat (76) is provided on one side surface of the fixed plate (71), and the cylinder (75) is provided at the bottom of the connecting seat (76).

3. The nonwoven fabric pressing and bonding equipment for carpet production according to claim 2, characterized in that: A fixed seat is provided at the bottom of the cylinder (75) where it contacts the work frame (1).

4. The nonwoven fabric pressing and bonding equipment for carpet production according to claim 1, characterized in that: The guide cutting assembly (8) includes a first upright plate (81), a cutting blade (82), a bidirectional screw (83), a limiting frame (84), a threaded block (85), a guide roller (86), and a second upright plate (87). A limiting frame (84) is provided on one side of the cleaning roller (6). A bidirectional screw (83) is provided inside the limiting frame (84). A threaded block (85) is provided on the surface of the bidirectional screw (83). A guide roller (86) is provided on the top surface of the threaded block (85). A first upright plate (81) is provided on one side of the limiting frame (84). A second upright plate (87) is provided on one side of the first upright plate (81). A cutting blade (82) is provided inside the first upright plate (81).

5. The nonwoven fabric pressing and bonding equipment for carpet production according to claim 4, characterized in that: The second vertical plate (87) is provided with a screw inside, and the surface of the screw is provided with a threaded plate.

6. The nonwoven fabric pressing and bonding equipment for carpet production according to claim 4, characterized in that: The bottom of the cutting blade (82) is provided with a groove.

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