Selective combined three-in-one production line of laminated dry method and solvent-free composite process

Abstract

A three-in-one production line selectively combining a lamination dry method and a solvent-free composite technology comprises a first unit, a second unit, a third unit and a fourth unit, the first unit comprises a first wallboard, a second coating unit and a first composite unit, and the second unit comprises a second wallboard, a first unwinding unit and a first coating unit. The third unit comprises a third wallboard, a second unwinding unit and a winding unit, the fourth unit comprises a fourth wallboard and a third unwinding unit, a fifth wallboard is arranged at the top of the first unit, a sixth wallboard is arranged at the top of the second unit, a second composite unit is arranged on the sixth wallboard, a first drying oven is arranged on a first connecting plate, and a second drying oven is arranged on a second connecting plate. And a second drying oven is arranged between the fifth wall plate and the sixth wall plate. According to the principle of the utility model, the coating unit and the drying oven are selectively started, and different coating units are replaced, so that a dry method and a solvent-free three-in-one composite process can be freely switched, and the coating process requirements of different composite materials are met.

Description

Technical Field

[0001] This utility model relates to the field of thin film composite technology, and in particular to a three-in-one production line that selectively combines lamination dry process and solvent-free composite process. Background Technology

[0002] To meet the diverse needs of packaging films and bags, multilayer composite films are increasingly being used in various fields. As essential production equipment for film lamination, laminating machines, especially those capable of completing three-layer lamination in a single operation, are gaining popularity. With the increasing diversity of market product requirements, the three-in-one process necessitates the combination of various adhesives to meet different three-in-one process structures. However, existing three-in-one laminating machines can only provide one type of adhesive coating and lamination for a fixed coating process, failing to accommodate multiple adhesive types. When different adhesive coating types, such as solvent-based and solvent-free adhesives, are required, either a two-in-one laminating machine is needed for two lamination processes, or additional dedicated three-in-one laminating equipment is required, leading to either reduced efficiency or increased equipment costs. Summary of the Invention

[0003] The technical problem to be solved by this utility model is to provide a three-in-one production line that selectively combines layered dry process and solvent-free composite process, which can realize the selective combination of various composite processes such as all solvent-free, dry process + solvent-free, and all dry composite process, thereby reducing production costs and improving equipment utilization.

[0004] To solve the above-mentioned technical problems, the technical solution of this utility model is: a three-in-one production line selectively combining lamination dry process and solvent-free composite process, including a first unit, a second unit, a third unit and a fourth unit, the second unit being located between the first unit and the third unit, a first connecting plate being provided between the top of the first unit and the top of the second unit, and a second connecting plate being provided between the top of the second unit and the top of the third unit; the first unit includes a first wall panel, a second coating unit and a first composite unit, the second unit includes a second wall panel, a first unwinding unit and a first coating unit, the third unit includes a third wall panel, a second unwinding unit and a rewinding unit, the fourth unit includes a fourth wall panel and a third unwinding unit, a fifth wall panel is provided on the top of the first unit, a sixth wall panel is provided on the top of the second unit, a second composite unit is provided on the sixth wall panel, a first drying oven is provided on the first connecting plate, and a second drying oven is provided between the fifth wall panel and the sixth wall panel. The principle of this invention is that by selectively activating the coating unit and the oven, and by replacing different coating units, the dry and solvent-free three-in-one composite processes can be freely switched to adapt to the coating process requirements of different composite materials.

[0005] As an improvement, the first unit, the second unit, and the third unit are arranged sequentially from left to right, and the fourth unit is located on the second connecting plate.

[0006] As an improvement, the first unit, the second unit, the third unit, and the fourth unit are arranged sequentially from left to right.

[0007] As an improvement, the second coating unit is located on the lower left side of the first wall panel, and the first composite unit is located on the upper part of the first wall panel; the first unwinding unit is located on the lower left side of the second wall panel, and the first coating unit is located on the lower right side of the second wall panel; the second unwinding unit is located on the lower left side of the third wall panel, and the winding unit is located on the lower right side of the third wall panel; the third unwinding unit is located on the right side of the fourth wall panel.

[0008] As an improvement, the first film material of the first unwinding unit passes sequentially through the first coating unit, the first oven, and the first composite unit; the second film material of the second unwinding unit passes sequentially through the second connecting plate, the space between the first and second ovens, and the first composite unit; the first film material and the second film material are composited at the first composite unit to form a two-layer composite film; the two-layer composite film passes sequentially through the second coating unit and the second oven, and then is composited with the third film material of the third unwinding unit at the second composite unit to form a three-layer composite film, which is then wound up in the winding unit.

[0009] The beneficial effects of this utility model compared with the prior art are:

[0010] By modularizing the process, creating a three-dimensional space, and designing segmented composites, the system enables free switching between dry and solvent-free processes, efficient multilayer film composites, and a compact layout. This solves the problems of traditional production lines, such as single process, high energy consumption, and unstable quality, and is particularly suitable for the large-scale production of high-precision composite films. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of a three-in-one production line that selectively combines the first type of lamination dry process with solvent-free composite process.

[0012] Figure 2 This is a schematic diagram of a three-in-one production line that selectively combines the second type of lamination dry process with solvent-free composite process. Detailed Implementation

[0013] The present invention will be further described below with reference to the accompanying drawings.

[0014] like Figure 1 , 2As shown, a three-in-one production line selectively combining lamination dry process and solvent-free composite process includes a first unit 1, a second unit 2, a third unit 3, and a fourth unit 4. The first unit 1, second unit 2, and third unit 3 are arranged sequentially from left to right. A first connecting plate 5 is provided between the top of the first unit 1 and the top of the second unit 2, and a second connecting plate 6 is provided between the top of the second unit 2 and the top of the third unit 3. In this embodiment, the fourth unit 4 can be located to the right of the third unit 3, i.e., the first unit 1, second unit 2, third unit 3, and fourth unit 4 are arranged sequentially from left to right, or the fourth unit 4 can be located on the second connecting plate 6. The first unit 1 includes a first wall panel, a second coating unit 11, and a first composite unit 12. The second coating unit 11 is located on the lower left side of the first wall panel, and the first composite unit 12 is located on the upper part of the first wall panel. The second unit 2 includes a second wall panel, a first unwinding unit 21, and a first coating unit 22. The first unwinding unit 21 is located on the lower left side of the second wall panel, and the first coating unit 22 is located on the lower right side of the second wall panel. The third unit 3 includes a third wall panel, a second unwinding unit 31, and a rewinding unit 32. The second unwinding unit 31 is located on the lower left side of the third wall panel, and the rewinding unit 32 is located on the lower right side of the third wall panel. The fourth unit 4 includes a fourth wall panel and a third unwinding unit 41. The third unwinding unit 41 is located on the right side of the fourth wall panel. The first unit 1 has a fifth wall panel 7 on its top, and the second unit 2 has a sixth wall panel 8 on its top. The sixth wall panel 8 has a second composite unit 81. The first connecting plate 5 has a first oven 9. The fifth wall panel 7 and the sixth wall panel 8 have a second oven 10 between them. The first oven 9 is located on top of the first connecting plate 5, and the second oven 10 is located above the first oven 9. The first coating unit 22 and the second coating unit 11 are movable coating carriages. Depending on the composite process, different coating forms can be replaced, such as solvent-free coating units, anilox roller coating units, or flexographic coating units.

[0015] The first film material of the first unwinding unit 21 passes sequentially through the first coating unit 22, the first oven 9, and the first composite unit 12. The second film material of the second unwinding unit 31 passes sequentially through the second connecting plate 6, the space between the first oven 9 and the second oven 10, and the first composite unit 12. The first film material and the second film material are composited at the first composite unit 12 to form a two-layer composite film. The two-layer composite film passes sequentially through the second coating unit 11 and the second oven 10, and then is composited with the third film material of the third unwinding unit 41 at the second composite unit 81 to form a three-layer composite film, which is then wound up in the winding unit 32.

[0016] The principle of this invention is that by selectively activating the coating unit and the oven, and by replacing different coating units, the dry and solvent-free three-in-one composite processes can be freely switched to adapt to the coating process requirements of different composite materials.

Claims

1. A three-in-one production line selectively combining a layered dry process and a solvent-free composite process, comprising a first unit, a second unit, a third unit, and a fourth unit, wherein the second unit is located between the first unit and the third unit, a first connecting plate is provided between the top of the first unit and the top of the second unit, and a second connecting plate is provided between the top of the second unit and the top of the third unit; characterized in that: The first unit includes a first wall panel, a second coating unit, and a first composite unit; the second unit includes a second wall panel, a first unwinding unit, and a first coating unit; the third unit includes a third wall panel, a second unwinding unit, and a rewinding unit; the fourth unit includes a fourth wall panel and a third unwinding unit; a fifth wall panel is provided on the top of the first unit; a sixth wall panel is provided on the top of the second unit; a second composite unit is provided on the sixth wall panel; a first oven is provided on the first connecting plate; and a second oven is provided between the fifth wall panel and the sixth wall panel.

2. The three-in-one production line for selectively combining lamination dry process and solvent-free composite process according to claim 1, characterized in that: The first unit, the second unit, and the third unit are arranged sequentially from left to right, and the fourth unit is located on the second connecting plate.

3. The three-in-one production line for selectively combining layered dry process and solvent-free composite process according to claim 1, characterized in that: The first unit, the second unit, the third unit, and the fourth unit are arranged sequentially from left to right.

4. A three-in-one production line for selectively combining lamination dry process and solvent-free composite process according to claim 2 or 3, characterized in that: The second coating unit is located on the lower left side of the first wall panel, and the first composite unit is located on the upper part of the first wall panel; the first unwinding unit is located on the lower left side of the second wall panel, and the first coating unit is located on the lower right side of the second wall panel; the second unwinding unit is located on the lower left side of the third wall panel, and the winding unit is located on the lower right side of the third wall panel; the third unwinding unit is located on the right side of the fourth wall panel.

5. The three-in-one production line for selectively combining layered dry process and solvent-free composite process according to claim 4, characterized in that: The first film material of the first unwinding unit passes sequentially through the first coating unit, the first oven, and the first composite unit. The second film material of the second unwinding unit passes sequentially through the second connecting plate, the space between the first and second ovens, and the first composite unit. The first film material and the second film material are composited at the first composite unit to form a two-layer composite film. The two-layer composite film passes sequentially through the second coating unit and the second oven, and then is composited with the third film material of the third unwinding unit at the second composite unit to form a three-layer composite film, which is then wound up in the winding unit.

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