Novel belt pulley assembly

By designing a pulley assembly with adjusting gear components and locking components, the problem of adaptability to different belt sizes is solved, enabling stable and precise adjustment of pulleys in mechanical equipment. This is applicable to industrial transmission systems and agricultural machinery, among others.

CN223839701UActive Publication Date: 2026-01-27WENZHOU ZHAOLEI MOTORCYCLE PARTS CO LTD
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Patent Information

Application Number
CN202520417174.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-01-27
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

Existing pulley systems cannot be properly adjusted for different belt sizes, resulting in inflexible use.

Method used

A novel pulley assembly was designed, comprising an adjusting gear assembly, a limiting assembly, and a locking assembly. The position is adjusted by the adjusting gear assembly, the limiting assembly ensures stability, and the locking assembly fixes the position to adapt to the needs of different belt sizes.

Benefits of technology

It achieves adaptive adjustment for different usage scenarios, ensuring transmission stability and accuracy, and is suitable for mechanical equipment that requires frequent adjustments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of transmission device parts, and discloses a novel belt pulley assembly which comprises an adjusting gear assembly, an adjusting limiting assembly is installed at the front end of the adjusting gear assembly, the adjusting limiting assembly is installed in an adjusting sleeve assembly in a limited mode, a locking assembly is installed on the outer side of the adjusting sleeve assembly, and the locking assembly is installed on the outer side of the adjusting sleeve assembly. The bottom of the locking assembly is correspondingly arranged on the inner wall of the adjusting gear assembly. Compared with the prior art, the belt pulley is replaced by the adjusting gear assembly, so that when the device is used, corresponding width adjustment can be performed through the adjusting gear assembly according to different use scenes, different belt use scenes can be coped, and the device can be applied more widely.
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Description

Technical Field

[0001] This utility model relates to the technical field of transmission device parts, specifically a novel pulley assembly. Background Technology

[0002] Belt pulleys, belonging to the category of disc-shaped parts, are generally relatively large in size and are primarily manufactured using casting and forging processes. Larger pulleys are typically designed for casting, usually using cast iron (due to its superior casting properties), and rarely cast steel (due to the poor casting properties of steel). Smaller pulleys can be designed for forging, using steel as the material. Belt pulleys are mainly used in long-distance power transmission applications, such as the power output of small diesel engines, agricultural vehicles, tractors, automobiles, mining machinery, machining equipment, textile machinery, packaging machinery, lathes, forging machines, power transmission in some low-horsepower motorcycles, power transmission in agricultural machinery, air compressors, reducers, speed reducers, generators, cotton gins, etc. In daily life and factory production processes, belt pulleys are indispensable.

[0003] Application number CN201620769191.2 discloses a novel pulley assembly, aiming to provide a pulley assembly with good belt fastening effect, high structural strength, and good lubrication effect. The key technical points are: a bearing chamber is provided on the spokes, and a working area for belt installation and connection is also provided on the spokes. The working area includes a left edge, a right edge, and a limiting groove located between the left and right edges. The limiting groove includes a first limiting part and a second limiting part, which are interconnected and form a "V" shape. A support reinforcement area is provided between the bearing chamber and the working area, including a first support part, a second support part, and a third support part. The second support part is located between the first and third support parts. The first support part is interconnected with the working area, and the third support part is interconnected with the bearing chamber. A support angle is formed between the first and second support parts. This utility model is applicable to the field of mechanical transmission technology; however, it has shortcomings. When the device is used, it cannot provide pulleys of appropriate sizes to adapt to different belt sizes. Utility Model Content

[0004] The purpose of this invention is to provide a novel pulley assembly that solves the problem that, during use, there is no suitable pulley of appropriate size to accommodate different belt sizes for adjustment.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a novel pulley assembly, including an adjusting gear assembly. An adjusting limit component is installed at the front end of the adjusting gear assembly. The adjusting limit component is limited and installed inside the adjusting sleeve assembly. A locking component is installed on the outer side of the adjusting sleeve assembly. The bottom of the locking component is correspondingly disposed on the inner wall of the adjusting gear assembly.

[0007] The adjusting gear assembly includes a limiting side plate, a pulley is connected to the inner side of the limiting side plate, and an adjusting lock plate is connected to the end of the pulley.

[0008] Furthermore, the adjusting locking plate is installed on the inner side of the telescopic sleeve.

[0009] Furthermore, the adjusting and limiting assembly includes a limiting cavity, which is formed on both inner walls of the adjusting locking plate, and a return spring is installed inside the limiting cavity, with a limiting post installed at the end of the return spring.

[0010] Furthermore, the adjusting sleeve assembly includes a telescopic sleeve, the inner wall of which is provided with an adjusting inner wall, a limiting tooth groove is provided on the adjusting inner wall, and a limiting post is provided in the limiting tooth groove for corresponding limiting.

[0011] Furthermore, the locking assembly includes a mounting screw opening on the outer wall of the telescopic sleeve, and a threaded rod is installed inside the mounting screw opening. The top of the threaded rod is connected to a rotating handle, and the bottom of the threaded rod is correspondingly located inside a positioning hole, which is located on the outer wall of the pulley.

[0012] Furthermore, a silicone ring is installed around the positioning hole, and the silicone ring is connected to the outer wall of the pulley.

[0013] This utility model has the following beneficial effects:

[0014] (1) The present invention provides a novel pulley assembly. By replacing the pulley with an adjusting gear assembly, the width of the device can be adjusted according to different usage scenarios when using the device. This allows the device to be used in different belt usage scenarios and makes the device more widely applicable.

[0015] (2) The present invention provides a new type of pulley assembly. By installing a locking component on the device, the device can be fixed and reinforced after the width adjustment is completed by the locking component when using the device, thus avoiding the unstable transmission caused by the movement of the adjustment gear assembly during the processing.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of a novel pulley assembly according to this utility model;

[0019] Figure 2 This is a schematic diagram of the adjusting sleeve assembly and adjusting gear assembly of a novel pulley assembly according to this utility model;

[0020] Figure 3 This is a schematic diagram of the adjustment and limiting component structure of a novel pulley assembly according to this utility model;

[0021] Figure 4 This is a schematic diagram of the locking component structure of a novel pulley assembly according to the present invention;

[0022] The attached diagram lists the components represented by each number as follows:

[0023] In the diagram: 1. Adjusting gear assembly; 2. Adjusting limit assembly; 3. Adjusting sleeve assembly; 4. Locking assembly; 101. Limiting side plate; 102. Pulley; 103. Adjusting lock plate; 201. Limiting cavity; 202. Return spring; 203. Limiting post; 301. Telescopic sleeve; 302. Adjusting inner wall; 303. Limiting tooth groove; 401. Mounting screw hole; 402. Threaded rod; 403. Rotating handle; 404. Positioning hole; 4041. Silicone ring. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-4 As shown, this utility model is a novel pulley assembly, including an adjusting gear assembly 1, an adjusting limit assembly 2 installed at the front end of the adjusting gear assembly 1, the adjusting limit assembly 2 being limited and installed inside the adjusting sleeve assembly 3, a locking assembly 4 being installed on the outer side of the adjusting sleeve assembly 3, and the bottom of the locking assembly 4 being correspondingly disposed on the inner wall of the adjusting gear assembly 1.

[0026] The adjusting gear assembly 1 includes a limiting side plate 101, a pulley 102 is connected to the inner side of the limiting side plate 101, and an adjusting lock plate 103 is connected to the end of the pulley 102.

[0027] The adjusting locking plate 103 is installed on the inner side of the telescopic sleeve 301. The adjusting gear assembly 1 is the core component, including the pulley 102 and the adjusting locking plate 103. When it is necessary to adjust the position of the pulley 102, the adjusting locking plate 103 is driven by external operation, such as manual or tool operation, so that it slides within the telescopic sleeve 301. The movement of the adjusting locking plate 103 drives the pulley 102 to move synchronously, thereby realizing the adjustment of the pulley position.

[0028] The adjusting limiting assembly 2 includes a limiting cavity 201, which is formed on both inner walls of the adjusting locking plate 103. A return spring 202 is installed inside the limiting cavity 201, and a limiting post 203 is installed at the end of the return spring 202. The adjusting limiting assembly 2 achieves a limiting function during adjustment by engaging the limiting post 203 with the limiting tooth groove 303 in the adjusting sleeve assembly 3. When the adjusting locking plate 103 moves, the limiting post 203, under the action of the return spring 202, engages with the limiting tooth groove 303, ensuring that the pulley 102 can stably remain at the preset position during adjustment.

[0029] The adjusting sleeve assembly 3 includes a telescopic sleeve 301, the inner wall of which is provided with an adjusting inner wall 302, and a limiting tooth groove 303 is provided on the adjusting inner wall 302, and a limiting post 203 is provided in the limiting tooth groove 303 for corresponding limiting.

[0030] The locking component 4 includes a mounting screw 401, which is opened on the outer wall of the telescopic sleeve 301. A threaded rod 402 is installed inside the mounting screw 401. A rotating handle 403 is connected to the top of the threaded rod 402, and the bottom of the threaded rod 402 is correspondingly set inside the positioning hole 404, which is opened on the outer wall of the pulley 102.

[0031] A silicone ring 4041 is installed around the positioning hole 404. The silicone ring 4041 is connected to the outer wall of the pulley 102. When the pulley 102 is adjusted to the target position, the threaded rod 402 is driven to move downward by rotating the handle 403. The bottom of the threaded rod 402 is inserted into the positioning hole 404 on the outer wall of the pulley 102, achieving mechanical locking. The design of the silicone ring 4041 enhances the sealing of the positioning hole 404, preventing dust or foreign objects from entering, and also improves the stability of the locking.

[0032] In use, the adjusting gear assembly 1 is the core component, including the pulley 102 and the adjusting locking plate 103. When the position of the pulley 102 needs to be adjusted, the adjusting locking plate 103 is driven by external operation, such as manual or tool operation, causing it to slide within the telescopic sleeve 301. The movement of the adjusting locking plate 103 drives the pulley 102 to move synchronously, thereby adjusting the position of the pulley. The adjusting limit assembly 2, through the cooperation of the limiting post 203 and the limiting tooth groove 303 in the adjusting sleeve assembly 3, realizes the limiting function during the adjustment process. When the adjusting locking plate 103 moves, the limiting post 203, under the action of the return spring 202, engages with the limiting tooth groove 303, ensuring that the pulley 102 can stably stay in the preset position during the adjustment process. The design of the limiting tooth groove 303 allows for multiple adjustment positions, and the user can fix the pulley 102 in a suitable position as needed. The locking assembly 4 is used to fix the position of the pulley 102 and prevent it from shifting during operation. Once the pulley 102 is adjusted to the target position, rotating the handle 403 drives the threaded rod 402 downwards. The bottom of the threaded rod 402 inserts into the positioning hole 404 on the outer wall of the pulley 102, achieving mechanical locking. The design of the silicone ring 4041 enhances the sealing of the positioning hole 404, preventing dust or foreign objects from entering, while also improving the stability of the lock. During adjustment, the pulley 102 is moved by operating the adjusting locking plate 103. The limiting pin 203 engages sequentially in the limiting tooth groove 303, ensuring the stability and accuracy of the adjustment process. When the pulley 102 reaches the target position, rotating the handle 403 of the locking assembly 4 causes the threaded rod 402 to insert into the positioning hole 404, completing the locking. The pulley 102 operates normally in the locked state, transmitting power or adjusting the transmission ratio. Through the cooperation of the limiting tooth groove 303 and the limiting pin 203, multi-level precise adjustment is achieved. The design of the locking assembly 4 and the silicone ring 4041 ensures the stability of the pulley 102 during operation. This design allows for simple operation; adjustment and locking are accomplished through simple mechanical operations, requiring no complex tools. This pulley assembly is suitable for mechanical equipment requiring frequent adjustments to belt position or transmission ratio, such as industrial transmission systems, agricultural machinery, and automated equipment. Its precise adjustment and stable locking characteristics make it particularly suitable for high-precision applications. Through the above working principle, this new pulley assembly achieves efficient, stable, and convenient adjustment functions, meeting the high requirements of modern mechanical equipment for transmission systems.

[0033] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A novel pulley assembly, comprising an adjusting gear assembly (1), characterized in that: An adjustment limiting component (2) is installed at the front end of the adjustment gear assembly (1). The adjustment limiting component (2) is installed inside the adjustment sleeve assembly (3). A locking component (4) is installed on the outside of the adjustment sleeve assembly (3). The bottom of the locking component (4) is correspondingly set on the inner wall of the adjustment gear assembly (1). The adjusting gear assembly (1) includes a limiting side plate (101), a pulley (102) is connected to the inner side of the limiting side plate (101), and an adjusting lock plate (103) is connected to the end of the pulley (102).

2. The novel pulley assembly according to claim 1, characterized in that: The adjusting locking plate (103) is installed on the inner side of the telescopic sleeve (301).

3. The novel pulley assembly according to claim 1, characterized in that: The adjustment limiting assembly (2) includes a limiting cavity (201), which is opened on both sides of the inner wall of the adjustment locking plate (103), and a reset spring (202) is installed inside the limiting cavity (201), and a limiting post (203) is installed at the end of the reset spring (202).

4. The novel pulley assembly according to claim 1, characterized in that: The adjusting sleeve assembly (3) includes a telescopic sleeve (301), and the inner wall of the telescopic sleeve (301) is provided with an adjusting inner wall (302). A limiting tooth groove (303) is provided on the adjusting inner wall (302), and a limiting post (203) is provided in the limiting tooth groove (303) for corresponding limiting.

5. A novel pulley assembly according to claim 1, characterized in that: The locking component (4) includes a mounting screw (401) which is opened on the outer wall of the telescopic sleeve (301), and a threaded rod (402) is installed inside the mounting screw (401). A rotating handle (403) is connected to the top of the threaded rod (402), and the bottom of the threaded rod (402) is correspondingly set inside the positioning hole (404), which is opened on the outer wall of the pulley (102).

6. A novel pulley assembly according to claim 5, characterized in that: A silicone ring (4041) is installed around the positioning hole (404), and the silicone ring (4041) is connected to the outer wall of the pulley (102).

Citation Information

Patent Citations

  • Novel belt pulley assembly

    CN205896108U