High-energy-efficiency variable-frequency heat pump unit

The fan assembly lifting structure driven by an electric telescopic rod and a servo motor solves the problem of inconvenient maintenance of the fan assembly in heat pump units, and realizes convenient maintenance operation and protection functions.

CN223840680UActive Publication Date: 2026-01-27SHENZHEN POLYDE REFRIGERATION TECH CO LTD
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Patent Information

Application Number
CN202423300855.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-27
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The lack of convenient maintenance structure in existing heat pump units makes it inconvenient to maintain the fan components.

Method used

The combination of an electric telescopic rod and a connecting plate drives the fixed frame to move up and down, and combined with a servo motor to drive the fan blades, the fan assembly can be lifted and maintained.

Benefits of technology

This facilitates maintenance of the fan assembly by staff, prevents damage from external objects, and improves maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of types, and discloses a high-energy-efficiency variable frequency heat pump unit. According to the heat pump, the combination of the electric telescopic rod and the connecting plate is adopted, the electric telescopic rod is used for maintaining the main part of the fan assembly and can drive the connecting plate on the upper surface of the electric telescopic rod to ascend and descend, and the cavity area is formed in the fixing frame and used for providing a channel for circulation of air in the heat pump; the outer surface of the fixing frame is used for providing a position for installation of the fan assembly, the electric telescopic rod drives the connecting plate to drive the fixing frame to move up and down, the fan assembly can be taken out from the interior of the device, and workers can conveniently maintain the fan assembly; according to the device, the assembly used for facilitating maintenance of the fan assembly by workers is installed on the device, when the fan assembly needs to be maintained, the fan assembly can leave the interior of the device to be maintained by lifting the fan assembly, and maintenance of the fan assembly by the workers is facilitated.
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Description

Technical Field

[0001] This application belongs to the technical field of type, specifically a high-efficiency variable frequency heat pump unit. Background Technology

[0002] A heat pump unit is a device that uses the reverse Carnot cycle principle to transfer heat from a low-temperature heat source to a high-temperature heat source with a small amount of electrical energy. The refrigerant absorbs heat from the low-temperature heat source and evaporates in the evaporator. After being compressed by the compressor, it becomes a high-temperature, high-pressure gas, which releases heat to the high-temperature heat source in the condenser. Then, after being throttled and depressurized by the expansion valve, it re-enters the evaporator for the next cycle.

[0003] For example, patent CN219607426U discloses a high-efficiency air-cooled heat pump unit, including a base, a slide rail mounted on the upper surface of the base, an installation component slidably connected to the upper surface of the slide rail, an organism mounted on the upper surface of the installation component, an exhaust pipe mounted on the upper surface of the organism, fan blades installed inside the exhaust pipe, a connecting rod mounted at one end of the installation component, the installation component connected via the connecting rod, a rack mounted in the middle of the connecting rod, a base column mounted at the bottom of the base, and a rotating shaft rotatably connected inside the base, with a gear mounted in the middle of the rotating shaft. This device, by installing the gear, rack, and installation component inside the base, facilitates the movement of the organism's position, making debugging and adding components to the organism convenient. In use, rotating the rotating shaft causes the gear to move the rack, which in turn causes the installation component to slide on the upper surface of the slide rail, allowing for fine-tuning of the device.

[0004] However, the device does not have a component installed to facilitate maintenance of the fan assembly. When the fan assembly needs maintenance, it cannot be lifted out of the device for maintenance, which causes inconvenience in maintaining the fan assembly. Utility Model Content

[0005] The purpose of this application is to provide a high-efficiency variable frequency heat pump unit to address the problem that the aforementioned device does not have a component installed to facilitate maintenance of the fan assembly by staff, and that when the fan assembly needs maintenance, it cannot be lifted out of the device for maintenance, resulting in inconvenience in maintaining the fan assembly.

[0006] The technical solution adopted in this application is as follows: it includes an outer shell frame, a ventilation duct is fixedly installed on the upper surface of the outer shell frame, multiple electric telescopic rods are fixedly installed on both sides of the upper surface of the outer shell frame, a connecting plate is fixedly installed on the upper surface of the electric telescopic rods, a fixing frame is fixedly installed between the same inner side of the connecting plate, multiple protective nets are fixedly installed inside the fixing frame, a servo motor is fixedly installed on the upper surface of the fixing frame, and a fan blade is fixedly installed through the fixing frame on the lower surface of the servo motor.

[0007] By adopting the above technical solution, ventilation ducts are fixedly installed on the upper surface of the outer shell frame. Multiple electric telescopic rods are fixedly installed on both sides of the upper surface of the outer shell frame. Connecting plates are fixedly installed on the upper surface of the electric telescopic rods. Fixing frames are fixedly installed between the inner sides of the connecting plates. Multiple protective nets are fixedly installed inside the fixing frames. A servo motor is fixedly installed on the upper surface of the fixing frames. Fan blades are fixedly installed through the fixing frames on the lower surface of the servo motors. The outer shell frame contains two parts: a frame and an outer shell. The frame serves as the installation foundation for the entire device, supporting the equipment installed inside. The outer shell provides a physical protective barrier for the internal components, preventing external objects from damaging the unit's interior. The ventilation ducts provide direction for the exhaust of external air into the device and provide position and support for the fan assembly installed inside the heat pump. The combination of electric telescopic rods and connecting plates is used. The electric telescopic rods are used to maintain the main parts of the fan assembly and can drive the connecting plates on their upper surfaces to rise and fall. The fixing frames... The device features an internal cavity to provide a channel for air circulation within the heat pump, while the outer surface of the mounting bracket provides a mounting position for the fan assembly. An electric telescopic rod drives the connecting plate to move the mounting bracket up and down, allowing the fan assembly to be removed from the device for easy maintenance. A protective net prevents foreign objects from falling into the fan assembly and damaging it. The device employs a combination of a servo motor and fan blades. The servo motor powers the fan assembly, driving the fan blades on its lower surface. The fan blades are the main component of the fan assembly, facilitating airflow and heat exchange within the device, thus accelerating air circulation. The device also includes a component for convenient fan assembly maintenance. When maintenance is required, the fan assembly can be lifted out of the device for easy access.

[0008] In a preferred embodiment, a partition is fixedly installed in the middle of the interior of the outer shell frame, and a guide plate is fixedly installed on the upper surface of the partition.

[0009] By adopting the above technical solution, a partition is fixedly installed in the middle of the inner shell frame, and a guide plate is fixedly installed on the upper surface of the partition. The partition is used to isolate the airflow part from the internal equipment part of the device and to provide support for the components on its upper surface. The guide plate is used to guide the flow of air into the device so that it can be discharged from the inside of the device.

[0010] In a preferred embodiment, a control box is fixedly installed on the outer surface of the outer shell frame, and maintenance doors are provided on the lower left and right outer surfaces of the outer shell frame.

[0011] By adopting the above technical solution, a control box is fixedly installed on the outer surface of the outer shell frame. Inspection doors are opened on the lower left and right outer surfaces of the outer shell frame. The control box contains a PLC controller, control circuit and touch panel. The PLC controller and control circuit work together to issue commands to the electrical components in the device. The touch panel can view and control the status and parameters of the device. Opening the inspection door allows maintenance or repair of the equipment inside the outer shell frame.

[0012] In a preferred embodiment, a filter screen is provided on the upper left and right outer surfaces of the outer shell frame, and multiple evaporators are fixedly installed on the outer surface of the guide plate.

[0013] By adopting the above technical solution, filter screens are opened on the upper left and right outer surfaces of the outer shell frame, and multiple evaporators are fixedly installed on the outer surface of the guide plate. The filter screens are used to filter the air when the outside air enters the device, so as to avoid dust affecting the normal operation of the evaporator. The evaporator is used to realize the transformation of the refrigerant from liquid to gaseous state, providing low temperature and low pressure gaseous refrigerant for the subsequent compression process. As the main part of the heat pump assembly, the various components of the heat pump assembly are connected by copper pipes to ensure the circulation connection and operation of the pipeline between the heat pump assemblies.

[0014] In a preferred embodiment, a gas-liquid separator is fixedly installed on the lower surface of the evaporator through a partition, and a variable frequency compressor is fixedly installed at the other end of the gas-liquid separator.

[0015] By adopting the above technical solution, a gas-liquid separator is fixedly installed on the lower surface of the evaporator through a partition plate, and a variable frequency compressor is fixedly installed at the other end of the gas-liquid separator. The gas-liquid separator is used to separate the gaseous and liquid components of the refrigerant coming out of the evaporator, effectively preventing liquid refrigerant from entering the variable frequency compressor and extending the service life of the variable frequency compressor. The variable frequency compressor is the core power component of the heat pump unit. It compresses the low-temperature, low-pressure gaseous refrigerant from the gas-liquid separator into a high-temperature, high-pressure gaseous refrigerant so that heat can be released subsequently. In addition, the variable frequency compressor can change its own speed, reducing the speed when the load is low to reduce energy consumption, and increasing the speed when the load is high to enhance heating or cooling capacity.

[0016] In a preferred embodiment, a condenser is fixedly installed at the other end of the variable frequency compressor, and a medium container is fixedly installed on the outer surface of the condenser.

[0017] By adopting the above technical solution, a condenser is fixedly installed at the other end of the variable frequency compressor, and a medium container is fixedly installed on the outer surface of the condenser. The condenser is the component that releases heat from the refrigerant. The high-temperature and high-pressure gaseous refrigerant exchanges heat with the cooling medium in the condenser, transferring heat to the cooling medium, and condenses itself into a liquid state, ensuring that the refrigerant can complete the cycle of state change. The medium container is used to contain the external cooling medium and allow it to contact the condenser, so that the cooling medium can complete the heat exchange with the condenser.

[0018] In a preferred embodiment, a solenoid valve is fixedly installed on the upper surface of the condenser.

[0019] By adopting the above technical solution, a solenoid valve is fixedly installed on the upper surface of the condenser, and the solenoid valve is used to control the refrigerant flow. Through the action of electromagnetic force, the valve can be opened or closed, precisely regulating the flow of refrigerant into different components to meet the operating requirements of the system under different working conditions.

[0020] In a preferred embodiment, a plurality of water pipes are fixedly installed on the outer surface of the medium container, and flanges are fixedly installed on the outer surface of the water pipes.

[0021] By adopting the above technical solution, multiple water pipes are fixedly installed on the outer surface of the medium container, and flanges are fixedly installed on the outer surface of the water pipes. The water pipes are made of metal, and the multiple water pipes serve as the inlet and outlet pipes of the medium container, enabling the cooling medium to enter and exit the interior of the medium container to complete heat exchange. The flanges provide conditions for the water pipes to be easily connected to external pipes.

[0022] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:

[0023] In this application, a combination of an electric telescopic rod and a connecting plate is used. The electric telescopic rod is used to maintain the main part of the fan assembly and can drive the connecting plate on its upper surface to rise and fall. The inside of the fixing frame has a cavity area to provide a channel for the air circulation inside the heat pump, and the outer surface of the fixing frame provides a position for the installation of the fan assembly. By driving the connecting plate with the electric telescopic rod to move the fixing frame up and down, the fan assembly can be taken out of the device, making it convenient for staff to maintain the fan assembly. By installing a component in the device to facilitate the maintenance of the fan assembly, when the fan assembly needs maintenance, it can be lifted out of the device for maintenance, making it convenient for staff to maintain the fan assembly. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall external structure in this application;

[0025] Figure 2 This is a schematic diagram of the overall internal structure of this application;

[0026] Figure 3 This is a schematic diagram of the fan assembly structure in this application;

[0027] Figure 4 This is a schematic diagram of the refrigeration component structure in this application.

[0028] The markings in the diagram are: 1. Outer frame; 2. Ventilation duct; 3. Electric telescopic rod; 4. Connecting plate; 5. Fixing frame; 6. Protective net; 7. Servo motor; 8. Fan blade; 9. Partition plate; 10. Guide plate; 11. Control box; 12. Inspection door; 13. Filter screen; 14. Evaporator; 15. Gas-liquid separator; 16. Variable frequency compressor; 17. Condenser; 18. Medium container; 19. Solenoid valve; 20. Water pipe; 21. Flange. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0030] Example:

[0031] Reference Figures 1-3The system includes an outer frame 1, which contains two parts: a frame and an outer shell. The frame serves as the mounting base for the entire device, supporting the equipment installed inside. The outer shell provides a physical protective barrier for the internal components, preventing damage from external objects. A ventilation duct 2 directs external air out of the system and provides a position and support for the fan assembly installed inside the heat pump. A combination of an electric telescopic rod 3 and a connecting plate 4 is used. The electric telescopic rod 3 maintains the main part of the fan assembly and can raise and lower the connecting plate 4 on its upper surface. A cavity area is provided inside the mounting bracket 5 to facilitate airflow within the heat pump, and the outer surface of the mounting bracket 5 provides a position for the fan assembly. The connecting plate 4 is driven by the electric telescopic rod 3. The up-and-down movement of the fixed frame 5 allows the fan assembly to be brought out of the device for easy maintenance. The protective net 6 prevents foreign objects from falling into the fan assembly through the fixed frame 5 and causing damage. A combination of a servo motor 7 and fan blades 8 is used. The servo motor 7 serves as the power source for the fan assembly, driving the fan blades 8 on its lower surface to rotate. The fan blades 8 are the main components of the fan assembly, used to drive air in and out of the device for heat exchange, thereby accelerating air circulation. By installing components to facilitate maintenance of the fan assembly, when maintenance is required, the fan assembly can be lifted out of the device for easy maintenance.

[0032] Reference Figure 2 The partition 9 is used to separate the airflow section from the internal equipment section of the device and to provide support for the components on its upper surface. The guide plate 10 is used to guide the flow of air into the device so that it can be discharged from the inside of the device.

[0033] Reference Figure 1 The control box 11 contains a PLC controller, control circuit and touch panel. The PLC controller and control circuit work together to issue commands to the electrical components in the device. The touch panel can be used to view and control the status and parameters of the device. Opening the maintenance door 12 allows maintenance or repair of the equipment inside the outer frame 1 of the device.

[0034] Reference Figure 1 and Figure 2The filter 13 is used to filter the air when the outside air enters the device, so as to prevent dust from affecting the normal operation of the evaporator 14. The evaporator 14 is used to realize the transformation of the refrigerant from liquid to gaseous state, and to provide low temperature and low pressure gaseous refrigerant for the subsequent compression process. As the main part of the heat pump assembly, the evaporator 14 is connected to the various components of the heat pump assembly through copper pipes to ensure the circulation connection between the pipes of the heat pump assembly.

[0035] Reference Figure 4 The gas-liquid separator 15 is used to separate the gaseous and liquid components of the refrigerant coming out of the evaporator 14, effectively preventing liquid refrigerant from entering the variable frequency compressor 16 and extending the service life of the variable frequency compressor 16. The variable frequency compressor 16 is the core power component of the heat pump unit. It compresses the low-temperature, low-pressure gaseous refrigerant from the gas-liquid separator 15 into a high-temperature, high-pressure gaseous refrigerant so that heat can be released later. In addition, the variable frequency compressor 16 can change its own speed, reducing the speed when the load is low to reduce energy consumption, and increasing the speed when the load is high to enhance heating or cooling capacity.

[0036] Reference Figure 2 and Figure 4 The condenser 17 is the component that releases heat from the refrigerant. The high-temperature and high-pressure gaseous refrigerant exchanges heat with the cooling medium in the condenser 17, transferring heat to the cooling medium and condensing itself into a liquid state, ensuring that the refrigerant can complete the cycle of state change. The medium container 18 is used to contain the external cooling medium and allow it to contact the condenser 17, so that the cooling medium can complete the heat exchange with the condenser 17.

[0037] Reference Figure 4 Solenoid valve 19 is used to control the flow rate of refrigerant. Through the action of electromagnetic force, the valve can open or close, precisely regulating the flow of refrigerant into different components to meet the system's operational requirements under various conditions.

[0038] Reference Figure 2 and Figure 4 The water pipes 20 are made of metal. Multiple water pipes 20 serve as the inlet and outlet pipes of the medium container 18, allowing the cooling medium to enter and exit the interior of the medium container 18 to complete heat exchange. The flange 21 provides conditions for the water pipes 20 to be easily connected to external pipes.

[0039] The implementation principle of a high-efficiency variable frequency heat pump unit embodiment of this application is as follows: The outer frame 1 contains two parts: a frame and an outer shell. The frame serves as the installation foundation for the entire device, supporting the equipment installed inside. The outer shell provides a physical protective barrier for the internal components, preventing external objects from damaging the unit's interior. The ventilation duct 2 provides direction for external air to exit the device and provides a position and support for the fan assembly installed inside the heat pump. A combination of an electric telescopic rod 3 and a connecting plate 4 is used. The electric telescopic rod 3 is used to maintain the main part of the fan assembly and can drive the connecting plate 4 on its upper surface to rise and fall. The fixing frame 5 has an internal cavity area to provide a channel for air circulation inside the heat pump, and the outer surface of the fixing frame 5 provides a position for the installation of the fan assembly. The drive connecting plate 4 drives the fixing frame 5 to move up and down, which can bring the fan assembly out of the device for easy maintenance. The protective net 6 can prevent foreign objects from falling into the fan assembly from the fixing frame 5 and causing damage. A combination of servo motor 7 and fan blades 8 is used. The servo motor 7 serves as the power source for the fan assembly and drives the fan blades 8 on its lower surface to rotate. The fan blades 8 are the main components of the fan assembly and are used to drive air in and out of the device for heat exchange, thereby accelerating air circulation. By installing components to facilitate maintenance of the fan assembly, when maintenance is required, the fan assembly can be lifted out of the device for maintenance, making it easier for staff to maintain the fan assembly.

[0040] The above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.

Claims

1. A high-efficiency variable frequency heat pump unit, comprising an outer shell frame (1), characterized in that: Ventilation ducts (2) are fixedly installed on the upper surface of the outer shell frame (1). Multiple electric telescopic rods (3) are fixedly installed on both sides of the upper surface of the outer shell frame (1). Connecting plates (4) are fixedly installed on the upper surface of the electric telescopic rods (3). Fixing frames (5) are fixedly installed between the same inner side of the connecting plates (4). Multiple protective nets (6) are fixedly installed inside the fixing frames (5). Servo motors (7) are fixedly installed on the upper surface of the fixing frames (5). Fan blades (8) are fixedly installed through the fixing frames (5) on the lower surface of the servo motors (7).

2. The high-efficiency variable frequency heat pump unit as described in claim 1, characterized in that: A partition (9) is fixedly installed in the middle of the inner side of the outer shell frame (1), and a guide plate (10) is fixedly installed on the upper surface of the partition (9).

3. A high-efficiency variable frequency heat pump unit as described in claim 1, characterized in that: A control box (11) is fixedly installed on the outer surface of the outer shell frame (1), and maintenance doors (12) are opened on the lower left and right outer surfaces of the outer shell frame (1).

4. A high-efficiency variable frequency heat pump unit as described in claim 2, characterized in that: The outer surfaces of the upper left and right sides of the outer shell frame (1) are provided with filter screens (13), and multiple evaporators (14) are fixedly installed on the outer surface of the guide plate (10).

5. A high-efficiency variable frequency heat pump unit as described in claim 4, characterized in that: A gas-liquid separator (15) is fixedly installed on the lower surface of the evaporator (14) through the partition (9), and a variable frequency compressor (16) is fixedly installed at the other end of the gas-liquid separator (15).

6. A high-efficiency variable frequency heat pump unit as described in claim 5, characterized in that: A condenser (17) is fixedly installed at the other end of the variable frequency compressor (16), and a medium container (18) is fixedly installed on the outer surface of the condenser (17).

7. A high-efficiency variable frequency heat pump unit as described in claim 6, characterized in that: A solenoid valve (19) is fixedly installed on the upper surface of the condenser (17).

8. A high-efficiency variable frequency heat pump unit as described in claim 7, characterized in that: Multiple water pipes (20) are fixedly installed on the outer surface of the medium container (18), and flanges (21) are fixedly installed on the outer surface of the water pipes (20).

Citation Information

Patent Citations

  • Efficient air-cooled heat pump unit

    CN219607426U