Novel terminal testing mechanism

Abstract

The utility model discloses a novel terminal testing mechanism comprising a bottom plate, the top of the bottom plate is provided with a feeding device, the top of the bottom plate is slidably provided with a locking positioning device, and the bottom of the locking positioning device is provided with a testing device; the locking and positioning device comprises a parallel finger air cylinder support, a parallel finger air cylinder is installed on the parallel finger air cylinder support, the output end of the parallel finger air cylinder is connected with a positioning locking block and a positioning special-shaped locking block, and a wire harness is clamped between the positioning locking block and the positioning special-shaped locking block. The testing device comprises a lead screw module installed on the bottom plate, the output end of the lead screw module is connected with a locking and positioning device, an up-down air cylinder is installed on the lead screw module, the output end of the up-down air cylinder is connected with a T-shaped special plate, and a testing probe is installed on the T-shaped special plate. The device replaces manual work to carry out automatic operation, so that the operation difficulty is reduced, the production time is shortened, and the accuracy of the reject ratio is improved.

Description

Technical Field

[0001] This utility model relates to the field of terminal testing technology, specifically a novel terminal testing mechanism. Background Technology

[0002] Currently, major terminal manufacturers in the market include IPX, Xuande, and Kexincheng. Terminal structures have evolved to five generations, each further subdivided based on wire harness size (e.g., 4th generation 0.81mm; 4th generation 1.13mm, etc.). Coaxial cable manufacturers include Shenyu, Chengjia, and Zhongzheng, offering a wide variety of wire harness sizes (e.g., 0.64mm, 0.81mm, 1.13mm, etc.). For coaxial cable harnesses with riveted terminal clips, factories still require electrical signal testing of the terminals. This process is currently mostly done manually using a multimeter. This method is difficult for extremely fine coaxial cable harnesses (most of which have a diameter ≤1mm). In actual production, this method is impractical for testing every single wire harness; random sampling is generally used. This leads to the influx of defective products, resulting in low work efficiency and, due to prolonged manual labor, irreversible and serious damage to the operator's eyesight.

[0003] Therefore, the novel terminal testing mechanism proposed in this patent is used to solve the aforementioned technical problems. Utility Model Content

[0004] The purpose of this invention is to provide a novel terminal testing mechanism to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a novel terminal testing mechanism, comprising a base plate, a feeding device mounted on the top of the base plate, and a locking device slidably mounted on the top of the base plate, wherein a testing device is provided at the bottom of the locking device;

[0006] The locking and positioning device includes a parallel finger cylinder support, and a parallel finger cylinder is installed on the parallel finger cylinder support. The output end of the parallel finger cylinder is respectively connected to a positioning lock block and a positioning irregular lock block, and a wire harness is clamped between the positioning lock block and the positioning irregular lock block.

[0007] The testing device includes a lead screw module mounted on a base plate, and the output end of the lead screw module is connected to a locking and positioning device. The lead screw module is equipped with upper and lower cylinders, and the output ends of the upper and lower cylinders are connected to a T-shaped special plate. The T-shaped special plate is equipped with a test probe, and the test probe is compatible with the wiring harness.

[0008] Preferably, the parallel finger cylinder support is connected to the output end of the lead screw module via an L-shaped bracket.

[0009] Preferably, the T-shaped special plate is provided with an adjustable limiting block one and an adjustable limiting block two on both sides, and the adjustable limiting block one and the adjustable limiting block two are installed on the locking device.

[0010] Preferably, a linear guide rail is installed on one side of the locking and positioning device, and a guide rail connecting block is slidably installed on the linear guide rail, the guide rail connecting block being connected to the test probe.

[0011] Preferably, the feeding device includes a clamping cylinder, and the clamping cylinder's jaws hold the wire harness.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] A special mechanical structure is adopted, which uses parallel finger cylinders to drive positioning lock blocks and positioning irregular lock blocks. The coaxial cable bundle terminals are positioned and clamped by a cylinder and linear guide rail to assist in the propulsion. The detection method is to test the transmission of electrical signals by the copper core of the test probe in contact with the terminal. This automates the operation, reduces the difficulty of operation, reduces production time, and improves the accuracy of defect rate. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a front view structural diagram of the present invention;

[0016] Figure 3 This is a side view of the structure of this utility model;

[0017] Figure 4 This is a three-dimensional structural diagram of the locking and positioning device of this utility model;

[0018] Figure 5 This is a front view structural diagram of the locking and positioning device of this utility model;

[0019] Figure 6 This is a three-dimensional structural diagram of the testing device of this utility model;

[0020] Figure 7 This is a front view structural diagram of the testing device of this utility model;

[0021] Figure 8 This is a side view of the testing device of this utility model.

[0022] In the diagram: 1. Base plate; 2. Feeding device; 3. Locking and positioning device; 4. Testing device; 5. Wiring harness; 31. Parallel finger cylinder support; 32. Parallel finger cylinder; 33. Positioning lock block; 34. Positioning irregular lock block; 41. Lead screw module; 42. T-shaped special plate; 43. Adjustable limit block one; 44. Adjustable limit block two; 45. Linear guide rail; 46. Guide rail connecting block; 47. Test probe; 48. Upper and lower cylinders. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-8 This utility model provides a technical solution: a novel terminal testing mechanism, including a base plate 1, a feeding device 2 installed on the top of the base plate 1, and a locking device 3 slidably installed on the top of the base plate 1, and a testing device 4 provided at the bottom of the locking device 3.

[0025] The locking and positioning device 3 includes a parallel finger cylinder support 31, and a parallel finger cylinder 32 is installed on the parallel finger cylinder support 31. The output end of the parallel finger cylinder 32 is connected to a positioning lock block 33 and a positioning irregular lock block 34 respectively, and a wire harness 5 is clamped between the positioning lock block 33 and the positioning irregular lock block 34.

[0026] The testing device 4 includes a lead screw module 41 mounted on a base plate 1, and the output end of the lead screw module 41 is connected to a locking and positioning device 3. An upper and lower cylinder 48 is mounted on the lead screw module 41, and the output end of the upper and lower cylinder 48 is connected to a T-shaped special plate 42. A test probe 47 is mounted on the T-shaped special plate 42, and the test probe 47 is compatible with the wiring harness 5.

[0027] A special mechanical structure is adopted, which uses parallel finger cylinders to drive positioning lock blocks and positioning irregular lock blocks. The coaxial cable bundle terminals are positioned and clamped by a cylinder and linear guide rail to assist in the propulsion. The detection method is to test the transmission of electrical signals by the copper core of the test probe in contact with the terminal. This automates the operation, reduces the difficulty of operation, reduces production time, and improves the accuracy of defect rate.

[0028] In this invention, the parallel finger cylinder support 31 is connected to the output end of the lead screw module 41 via an L-shaped bracket.

[0029] In this utility model, adjustable limiting block 1 43 and adjustable limiting block 2 44 are respectively provided on both sides of the T-shaped special plate 42, and the adjustable limiting block 1 43 and adjustable limiting block 2 44 are installed on the locking device 3.

[0030] In this invention, a linear guide rail 45 is installed on one side of the locking and positioning device 3, and a guide rail connecting block 46 is slidably installed on the linear guide rail 45. The guide rail connecting block 46 is connected to the test probe 47, and auxiliary positioning operation is performed through the linear guide rail 45.

[0031] In this utility model, the feeding device 2 includes a clamping cylinder, and the clamping claws of the clamping cylinder hold the wire harness 5, which facilitates the feeding operation.

[0032] The working principle of this utility model is as follows: The feeding device clamps the wire harness with the riveted terminal clips. The lead screw module drives the locking and positioning device, the parallel finger cylinder retracts, and drives the positioning lock block and the positioning irregular lock block to lock the finished product. The upper and lower cylinders push the T-shaped special plate to the adjustable limit block one and the adjustable limit block two to cooperate with the locking and positioning device to complete the positioning. At this time, the test probe is in full contact with the terminal copper core and starts electrical signal detection. After 5-10 seconds, the detection is completed and the OK / NG result is displayed. The upper and lower cylinders pull the T-shaped special plate back, the parallel finger cylinder opens the positioning lock block and the positioning irregular lock block, and the feeding device clamps the tested wire harness. The lead screw module is driven to the original position. This process is completed. The test results include detailed parameters such as short circuit test, continuity impedance test, AC withstand voltage test, and DC insulation test.

[0033] The contents not described in detail in this specification are prior art known to those skilled in the art. Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel terminal testing mechanism, characterized in that: Includes a base plate (1), a feeding device (2) is installed on the top of the base plate (1), and a locking device (3) is slidably installed on the top of the base plate (1), and a testing device (4) is provided at the bottom of the locking device (3). The locking and positioning device (3) includes a parallel finger cylinder support (31), and a parallel finger cylinder (32) is installed on the parallel finger cylinder support (31). The output end of the parallel finger cylinder (32) is connected to a positioning lock block (33) and a positioning irregular lock block (34), and a wire harness (5) is clamped between the positioning lock block (33) and the positioning irregular lock block (34). The testing device (4) includes a lead screw module (41) mounted on a base plate (1), and the output end of the lead screw module (41) is connected to a locking and positioning device (3). The lead screw module (41) is equipped with upper and lower cylinders (48), and the output end of the upper and lower cylinders (48) is connected to a T-shaped special plate (42). The T-shaped special plate (42) is equipped with a test probe (47), and the test probe (47) is compatible with the wiring harness (5).

2. The novel terminal testing mechanism according to claim 1, characterized in that: The parallel finger cylinder support (31) is connected to the output end of the lead screw module (41) via an L-shaped bracket.

3. The novel terminal testing mechanism according to claim 1, characterized in that: The T-shaped special plate (42) is provided with adjustable limiting block one (43) and adjustable limiting block two (44) on both sides, and the adjustable limiting block one (43) and adjustable limiting block two (44) are installed on the locking device (3).

4. The novel terminal testing mechanism according to claim 1, characterized in that: A linear guide rail (45) is installed on one side of the locking and positioning device (3), and a guide rail link block (46) is slidably installed on the linear guide rail (45). The guide rail link block (46) is connected to the test probe (47).

5. The novel terminal testing mechanism according to claim 1, characterized in that: The feeding device (2) includes a clamping cylinder, and the clamping cylinder's jaws hold the wire harness (5).

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