Multifunctional all-in-one machine

Abstract

The utility model relates to the technical field of automatic machining equipment, in particular to a multifunctional all-in-one machine which comprises a machine frame, a rotating disc is arranged at the upper end of the machine frame, and a plurality of workpiece installation bases are arranged on the rotating disc at intervals. A needle feeding device, a stamping device, a detecting device, a cover plate conveying device, a welding device and a discharging device are sequentially arranged on the machine frame in the circumferential direction of the rotary disc, and the cover plate conveying device is connected with a cover plate storage device which is fixed to the machine frame and used for feeding cover plates. And the needle feeding device is connected with a line storage device which is fixed on the rack and is used for feeding lines. According to the multifunctional all-in-one machine, the line of a workpiece can be automatically adjusted, and the stability of the quality of the workpiece is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of automatic processing equipment, and in particular to a multi-functional integrated machine. Background Technology

[0002] After the connector is assembled with wires, it needs to undergo processes such as riveting, inspection, capping, and welding. Riveting is to ensure a tight connection between the wires and the connector terminals. After riveting, rivet patterns will form on the surface of the terminals. It is necessary to check whether the height of the rivet patterns meets the requirements and whether the riveting effect meets the requirements. Then, the cap is added and the welded cap is applied to make the cover plate more securely installed on the connector. In current production, the inspection work is generally done manually. The riveting is judged by visual inspection of the rivet patterns to determine whether the riveting is compacted. Then, the cap is installed and welded manually. Manual inspection of rivet patterns is prone to errors and is inefficient, which is not conducive to mass production.

[0003] The applicant previously developed a stamping and capping integrated machine, the structure of which is disclosed in Chinese Patent Publication No. CN2022235585078. This machine primarily aims to automate the riveting, inspection, capping, marking, welding, and unloading processes during connector production, thereby improving production efficiency. However, this stamping and capping integrated machine still requires manual alignment of the workpiece lines. Manual alignment makes it difficult to guarantee consistent accuracy for each operation, easily leading to unstable workpiece quality. Furthermore, operators are susceptible to contact with high-speed rotating mechanical parts during alignment, posing certain safety hazards. Utility Model Content

[0004] To address the problems mentioned above, this utility model provides a multi-functional integrated machine that can automatically align workpiece lines and improve the stability of workpiece quality.

[0005] The solution adopted by this utility model to solve its technical problem is: a multi-functional integrated machine, including a frame, a turntable is provided at the upper end of the frame, a plurality of workpiece mounting seats are provided at intervals on the turntable, and the frame is provided in sequence along the circumference of the turntable: a needle feeding device, a stamping device, a detection device, a cover plate conveying device, a welding device, and a feeding device. The cover plate conveying device is connected to a cover plate storage device fixed on the frame for supplying cover plates, and the needle feeding device is connected to a line storage device fixed on the frame for supplying line material.

[0006] By setting up a needle-feeding device, the multi-functional integrated machine of this application can automatically align the lines, thereby improving the stability of workpiece quality. At the same time, the workpiece automatically flows on the turntable, eliminating the need for personnel to operate the equipment and reducing the risk of safety accidents caused by improper operation.

[0007] Furthermore, a bottom plate feeding device is provided between the needle feeding device and the stamping device, and the bottom plate feeding device is connected to a bottom plate storage device fixed on the frame for supplying bottom plate material.

[0008] Through the above design, the bottom plate storage device can automatically store and supply bottom plates, and the bottom plate loading device can take the bottom plates out of the storage device and transport them to the designated location, avoiding the tediousness and time consumption of manual loading and improving production efficiency.

[0009] Furthermore, an operating platform is provided between the needle feeding device and the base plate feeding device, and a cover detection component is provided at the bottom of the welding device.

[0010] By setting up an operating console, it is convenient for staff to inspect workpieces, adjust equipment parameters, and handle abnormal situations.

[0011] Furthermore, the detection device includes a laser detection device and a hole blockage detection device.

[0012] By setting up a laser inspection device, the size and shape of the workpiece are inspected with a laser, ensuring the quality of the workpiece and improving the inspection speed. Meanwhile, the hole blockage detection device can detect whether there is any blockage in the workpiece holes, ensuring the unobstructed flow of the holes and avoiding workpiece performance problems caused by blockage.

[0013] Furthermore, the bottom of the laser detection device is provided with a pressure cover assembly, which includes a driving component and a pressure plate on top of the driving component. The driving component is fixed to the top of the frame and is used to drive the lifting and lowering movement of the pressure plate.

[0014] The pressure cap assembly fixes the workpiece in the appropriate position during the inspection process, preventing the workpiece from moving or vibrating during inspection. Through the fixing effect of the pressure cap assembly, the positional error of the workpiece during the inspection process can be reduced, thereby improving the accuracy and reliability of laser inspection.

[0015] Furthermore, the hole plugging detection device includes a hole plugging detection component and a pad rubber assembly fixedly connected to the hole plugging detection component. The end of the pad rubber assembly away from the hole plugging detection component extends to the bottom of the welding device and is movably inserted into the workpiece mounting base.

[0016] The rubber pad assembly has good elasticity, which can absorb and buffer the vibration generated by the equipment during the welding process. This helps to improve the stability and accuracy of the welding, reduce equipment wear, and at the same time, the rubber pad assembly can quickly position and fix the workpiece in the appropriate position, ensuring that the workpiece remains stable during the welding process and improving the welding efficiency.

[0017] Furthermore, the bottom of the plugging detection component is provided with a riveting detection assembly, which includes a fixed frame A fixed to the top of the frame, a driver fixedly connected to the fixed frame A, and a probe on the driver. The driver is used to drive the probe to move up and down.

[0018] The riveting detection component can quickly identify riveted workpieces that are not up to standard, so that workers can remove or mark them in time, preventing defective products from flowing into subsequent processes, and helping to improve overall production efficiency and product quality.

[0019] Furthermore, a continuity detection component is provided at the bottom of the stamping device.

[0020] By using continuity detection components, leakage or short circuit problems in workpieces can be detected, thereby preventing electrical faults from occurring.

[0021] Furthermore, the continuity detection component includes a fixed frame B fixed to the top of the frame and a movable component movably connected to the fixed frame. The movable component is provided with a socket for wire insertion, and an electrical sensor is provided in the socket.

[0022] Furthermore, the needle-feeding device includes a fixed frame C, a movable block is movably connected to the top of the fixed frame C, a lifting cylinder is movably connected to the movable block, and an air clamp for adsorbing the thread is provided at the bottom of the lifting cylinder.

[0023] In summary, the beneficial effects of this utility model are as follows: by setting up automated equipment such as a needle-feeding device, a stamping device, a detection device, a cover plate conveying device, a welding device, and a material unloading device, the entire process from line alignment, stamping, detection, capping, marking, cap welding to material unloading is automated.

[0024] It is also equipped with a laser detection device, a hole-blocking detection device, a riveting detection component, and a continuity detection component, which can quickly detect the quality of workpieces and promptly remove or mark unqualified products, thereby improving the production quality and efficiency of workpieces.

[0025] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the connector structure in this embodiment;

[0027] Figure 2 This is a schematic diagram of the structure of the multifunction all-in-one machine in this embodiment;

[0028] Figure 3 for Figure 2 An enlarged view of part A in the image;

[0029] Figure 4 This is a schematic diagram of the needle-attaching device in this embodiment;

[0030] Figure 5 This is a schematic diagram of the bottom plate loading device in this embodiment;

[0031] Figure 6 This is a schematic diagram of the stamping device in this embodiment;

[0032] Figure 7 This is a schematic diagram of the continuity detection component in this embodiment;

[0033] Figure 8 This is a schematic diagram of the laser detection device in this embodiment;

[0034] Figure 9 This is a schematic diagram of the capping assembly in this embodiment;

[0035] Figure 10 This is a schematic diagram of the hole blockage detection device in this embodiment;

[0036] Figure 11 This is a schematic diagram of the riveting detection component in this embodiment.

[0037] In the diagram: 1. Frame; 2. Turntable; 3. Workpiece mounting base; 4. Needle feeding device; 41.

[0038] 42. Fixed frame C; 43. Moving block; 44. Lifter; 5. Pneumatic clamp; 6. Stamping device; 75. Continuity detection assembly; 66. Fixed frame B; 67. Moving part; 68. Insertion hole; 79. Cover plate conveying device; 70. Cover plate storage device; 8. Welding device; 9. Unloading device; 10. Line storage device; 201. Base plate loading device; 2011. Fixed rod; 2012. Lateral moving plate; 2013. Lifting cylinder; 2014. Clamp 202. Hand; 30. Base plate storage device; 40. Operating table; 50. Cover detection assembly; 60. Laser detection device; 60. Hole blockage detection device; 601. Rubber pad assembly; 6011. Expansion joint B; 6012. Insert plate; 602. Hole blockage detection component; 6021. Fixing plate; 6022. Extension plate; 6023. Expansion joint A; 70. Cover assembly; 701. Drive component; 702. Pressure plate; 80. Riveting detection assembly; 801.

[0039] Mounting bracket A; 802, driver; 803, probe; 901, connector; 902, base plate; 903, outer cover; 904, line. Detailed Implementation

[0040] To make the content of this utility model easier to understand, the present utility model will be further described below with reference to specific embodiments and accompanying drawings.

[0041] It should be noted that the terms "center," "upper," "lower," "front," "rear," "left," "right," "inner," and "outer" used herein to indicate the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Unless otherwise stated, "a plurality of" means two or more.

[0042] Unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0043] like Figure 1 As shown, the production workpiece of the integrated machine in this embodiment is a connector 901. The connector 901 has a line 904 inside. A base plate 902 is fixedly connected to the top of the connector 901. An outer cover 903 is provided on the outside of the base plate 902. The outer cover 903 wraps around the outer periphery of the connector 901. A through hole is provided on the side of the connector 901.

[0044] like Figures 2 to 11 As shown, a multi-functional integrated machine includes a frame 1, a turntable 2 at the upper end of the frame 1, and a plurality of workpiece mounting seats 3 spaced apart on the turntable 2. A connector 901 is snapped onto the workpiece mounting seats 3. Figure 3 As shown, the frame 1 is sequentially equipped with the following components along the circumference of the turntable 2: a needle feeding device 4, a stamping device 5, a detection device, a cover plate conveying device 71, a welding device 8, and a feeding device 9. The cover plate conveying device 71 is connected to a cover plate storage device 72 fixed to the frame 1 for supplying cover plates. The needle feeding device 4 is connected to a line 904 storage device fixed to the frame 1 for supplying line 904. In this embodiment, the needle feeding device 4 is used to accurately place the line 904 into the connector 901 to improve the stability of the workpiece quality. The feeding device 9 is equipped with two lifting grippers for placing the processed connector 901 into the material box and placing the unprocessed connector 901 on the workpiece mounting base 3.

[0045] In this embodiment, the multi-functional integrated machine has a divider and a turntable 2 motor at the bottom of the turntable 2. The divider and the turntable 2 motor are linked and connected. When the turntable 2 motor is working, it drives the divider, which is fixed to the divider, to rotate, and then drives the turntable 2 to rotate through the divider. Through the above steps, the connector 901 can move to the bottom of each device as the turntable 2 rotates, thereby realizing the processing and production of different parts of it.

[0046] like Figure 2 A base plate feeding device 201 is provided between the needle feeding device 4 and the stamping device 5. The base plate feeding device 201 is connected to a base plate 902 storage device fixed to the frame 1 for supplying material to the base plate 902. The stamping device 5 in this embodiment is as follows... Figure 6 As shown.

[0047] like Figure 5 As shown, the base plate loading device 201 of this embodiment includes a fixed rod 2011 fixed to the top of the frame 1, a transverse moving plate 2012 movably connected to the top of the fixed rod 2011, and a lifting cylinder 2013 movably connected to one side of the transverse moving plate 2012. The lifting cylinder 2013 has a gripper at its bottom, which is connected to a vacuum pump and uses air pressure control to achieve adsorption and separation of the base plate 902. The transverse moving plate 2012 can move horizontally along the fixed rod 2011, thereby driving the horizontal movement of the lifting cylinder 2013. The lifting cylinder 2013 drives the lifting movement of the gripper, thereby moving the gripper above the base plate 902. Through the above configuration, the base plate loading device 201 can move the base plate 902 from the base plate 902 storage device to the top of the connector 901.

[0048] like Figure 2 As shown, the base plate 902 storage device in this embodiment is equipped with a vibratory feeder A and a conveyor belt A connected to the vibratory feeder A. The vibratory feeder A is used to automatically arrange the disordered base plates 902 into an orderly queue, and the base plates 902 are transported to the bottom of the gripper by the conveyor belt A.

[0049] An operating table 2014 with a gripper 30 is provided between the needle feeding device 4 and the base plate feeding device 201. The operating table 2014 with a gripper 30 facilitates the staff to inspect the workpiece, adjust the equipment parameters, and handle abnormal situations.

[0050] In this embodiment, the welding device 8 is an ultrasonic welding machine, and a cover detection assembly 40 is provided at the bottom of the ultrasonic welding machine. The cover detection assembly 40 includes a fixing frame B61 fixed to the top of the frame 1 and a camera rotatably connected to the fixing frame B61. When the cover is transported to the detection position, the camera automatically triggers shooting according to a preset program to obtain real-time image information of the cover, ensuring that the outer cover 903 is installed on the connector 901 and detecting whether the installation position of the outer cover 903 is accurate.

[0051] The detection device in this embodiment includes a laser detection device 50 and a hole blockage detection device 60.

[0052] like Figure 8 As shown, the laser detection device 50 has a fixed frame D at its bottom, which is fixedly connected to the top of the frame 1. A pressure cap assembly 70 is mounted on the fixed frame D. Figure 9 As shown, the pressure cap assembly 70 includes a drive member 701 and a pressure plate 702 on top of the drive member 701. The drive member 701 is fixed to the top of the frame 1 and is used to drive the lifting and lowering movement of the pressure plate 702. During the inspection process, the pressure cap assembly 70 fixes the connector 901 in a proper position, preventing the connector 901 from moving or vibrating during inspection. Through the fixing effect of the pressure cap assembly 70, the positional error of the connector 901 during the inspection process can be reduced, thereby improving the accuracy and reliability of laser inspection.

[0053] like Figure 10 As shown, the hole plugging detection device 60 includes a hole plugging detection component 602 and a pad rubber assembly 601 fixedly connected to the hole plugging detection component 602. One end of the pad rubber assembly 601 away from the hole plugging detection component 602 extends to the bottom of the welding device 8 and is movably inserted into the workpiece mounting base 3.

[0054] The hole-clogging detection component 602 in this embodiment includes a fixed plate 6021 and an extension plate 6022 fixed to the top of the frame 1. A telescopic device A6023 is provided at the bottom of the extension plate 6022. A plug rod for inserting into the through hole of the connector 901 is provided on one side of the telescopic device A6023. The telescopic device A6023 controls the telescopic movement of the plug rod, allowing it to be inserted into the through hole for hole-clogging detection and then moved out of the through hole after detection. Through this scheme, the insertion depth of the plug rod can indirectly detect whether the size of the through hole meets the requirements, allowing workers to promptly identify and reject unqualified products, thereby improving the overall quality of the products.

[0055] The rubber pad assembly 601 in this embodiment includes a telescopic member B6011 and an insert plate 6012 disposed on one side of the telescopic member B6011. Rubber is fixed to the bottom surface of the insert plate 6012. The telescopic member B6011 is located at the end of the extension plate away from the telescopic member A6023. The insert plate 6012 is used to insert into the lower end of the connector 901 at the bottom of the ultrasonic welding machine. Through this design, the insert plate 6012 can absorb and buffer the vibrations generated by the equipment during welding, which helps improve the stability and accuracy of welding, reduces equipment wear, and allows the rubber pad assembly 601 to quickly position and fix the connector 901 at the bottom of the ultrasonic welding machine, ensuring the connector 901 remains stable during welding and improving welding efficiency.

[0056] The bottom of the plugging detection component 602 is equipped with a riveting detection assembly 80, such as... Figure 11 As shown, the riveting detection assembly 80 includes a fixed frame A801 ​​fixed to the top of the frame 1, a driver 802 fixedly connected to the fixed frame A801, and a probe 803 on the driver 802. The driver 802 is used to drive the lifting and lowering movement of the probe 803.

[0057] The bottom of the stamping device 5 is equipped with a continuity detection component 6, such as... Figure 7 As shown, the continuity detection component 6 includes a fixed frame B61 fixed to the top of the frame 1 and a movable part 62 movably connected to the fixed frame. The movable part 62 is provided with a socket 63 for the line 904 to be inserted, and an electrical sensor is provided in the socket 63.

[0058] like Figure 4 As shown, the needle-feeding device 4 includes a fixed frame C41, a movable block 42 movably connected to the top of the fixed frame C41, a lifting device 43 movably connected to the movable block 42, and an air clamp 44 for adsorbing the thread 904 at the bottom of the lifting device 43. With this design, the needle-feeding device 4 can automatically place the thread 904 inside the connector 901. A thread storage device 10 is provided on one side of the needle-feeding device 4.

[0059] The embodiments described above are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and modifications made by those skilled in the art based on this utility model shall fall within the scope of protection of this utility model.

Claims

1. A multi-functional all-in-one machine, comprising a frame, characterized in that: The upper end of the frame is provided with a turntable, and a number of workpiece mounting seats are spaced apart on the turntable. Along the circumference of the turntable, the frame is provided with the following in sequence: a needle feeding device, a stamping device, a detection device, a cover plate conveying device, a welding device, and a feeding device. The cover plate conveying device is connected to a cover plate storage device fixed on the frame for supplying cover plates. The needle feeding device is connected to a line storage device fixed on the frame for supplying line material.

2. The multi-functional all-in-one machine according to claim 1, characterized in that, A base plate feeding device is provided between the needle feeding device and the stamping device. The base plate feeding device is connected to a base plate storage device fixed on the frame for supplying base plate materials.

3. A multi-functional all-in-one machine according to claim 2, characterized in that, An operating table is provided between the needle feeding device and the base plate feeding device, and a cover detection component is provided at the bottom of the welding device.

4. A multi-functional all-in-one machine according to claim 1, characterized in that, The detection device includes a laser detection device and a hole blockage detection device.

5. A multi-functional all-in-one machine according to claim 4, characterized in that, The laser detection device is equipped with a pressure cover assembly at the bottom. The pressure cover assembly includes a driving component and a pressure plate on top of the driving component. The driving component is fixed to the top of the frame and is used to drive the lifting and lowering movement of the pressure plate.

6. A multi-functional all-in-one machine according to claim 4, characterized in that, The hole blockage detection device includes a hole blockage detection component and a pad rubber assembly fixedly connected to the hole blockage detection component. The end of the pad rubber assembly away from the hole blockage detection component extends to the bottom of the welding device and is movably inserted into the workpiece mounting base.

7. A multi-functional all-in-one machine according to claim 6, characterized in that, The bottom of the plugging detection component is provided with a riveting detection assembly. The riveting detection assembly includes a fixed frame A fixed to the top of the frame, a driver fixedly connected to the fixed frame A, and a probe on the driver. The driver is used to drive the probe to move up and down.

8. A multi-functional all-in-one machine according to claim 1, characterized in that, A continuity detection component is provided at the bottom of the stamping device.

9. A multi-functional all-in-one machine according to claim 8, characterized in that, The continuity detection component includes a fixed frame B fixed to the top of the frame and a movable component movably connected to the fixed frame. The movable component is provided with a socket for wire insertion, and an electrical sensor is provided in the socket.

10. A multi-functional all-in-one machine according to claim 1, characterized in that, The needle-feeding device includes a fixed frame C, a movable block is movably connected to the top of the fixed frame C, a lifting cylinder is movably connected to the movable block, and an air clamp for adsorbing the thread is provided at the bottom of the lifting cylinder.

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