Aluminum profile machining spraying device

By designing a clamping and isolation mechanism for the aluminum profile spraying device, efficient flipping and isolation of harmful substances are achieved during the aluminum profile spraying process, solving the problems of low spraying efficiency and environmental pollution.

CN223847238UActive Publication Date: 2026-01-30GUANGDONG JINXIECHENG AL MANUF CO LTD
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Patent Information

Application Number
CN202520296180.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-01-30
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

In the current aluminum profile spraying process, the sprayed surface needs to be dried before the next surface can be sprayed, which is inefficient and the spraying environment is prone to pollution.

Method used

An aluminum profile processing and spraying device was designed, which includes a clamping mechanism and an isolation mechanism. The clamping mechanism positions and flips the aluminum profile through a rotating block and a support plate, while the isolation mechanism isolates harmful substances in the paint spraying through a pump and a water curtain to prevent their spread.

Benefits of technology

It improves spraying efficiency, prevents harmful substances from the paint from spreading into the surrounding environment, and enhances the environmental friendliness of the spraying process.

✦ Generated by Eureka AI based on patent content.

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Abstract

A clamping mechanism comprises a base, a second vertical plate is fixedly installed on one side of the top face of the base, a rotating block is rotationally connected to the end, close to the middle of the base, of the top of the second vertical plate, and a fixed supporting rod is fixedly connected to one end of the surface of the rotating block. A movable supporting rod is slidably connected to the surface of the rotating block and located below the fixed supporting rod, the length direction of the movable supporting rod is consistent with that of the fixed supporting rod, one end of the top face of the movable supporting rod is fixedly connected with a first spring, the top of the movable supporting rod is fixedly connected with the inner wall of the rotating block, and a rotating shaft of the rotating block penetrates through the second vertical plate and is fixedly connected with a gear; a plurality of gears are arranged and are not in contact with one another, a rack is slidably connected to the position, located below the gears, of the outer wall of the second vertical plate, the top of the rack is connected with the gears in a meshed mode, aluminum profiles are jointly clamped and positioned through rotating blocks and supporting discs, and the rotating blocks and the supporting discs are arranged side by side. And batch treatment is facilitated when the aluminum profile is sprayed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium alloy processing technical field, concretely relates to a kind of aluminium alloy processing spraying device. BACKGROUND

[0002] Aluminium alloy is by aluminium and a few metals such as magnesium etc., by certain process casting the material with specific shape, it is convenient to name, use and sale, it is usually produced by melting, extrusion and coloring process, with low density, strong corrosion resistance, high electrical conductivity, thermal conductivity is better, non-ferromagnetic, machine processability and formability are excellent etc.

[0003] In order to improve the durability of aluminium alloy, aesthetic degree and corrosion resistance, usually spray processing is carried out on the outside of aluminium alloy, and in the prior art, when spraying tubular aluminium alloy, the surface after spraying is easy to adhere to sundries, and the next surface spraying can be carried out only after waiting for the sprayed surface to dry, so the efficiency is low, in addition, in the spraying environment, it is easy to pollute the external environment, so a kind of aluminium alloy processing spraying device is proposed to solve the above problems. UTILITY MODEL CONTENT

[0004] The technical problems to be solved by the utility model are as follows: the next surface spraying can be carried out only after waiting for the sprayed surface to dry, so the efficiency is low, in the spraying environment, it is easy to pollute the external environment.

[0005] The purpose of the utility model can be realized by the following technical solutions:

[0006] A kind of aluminium alloy processing spraying device, including clamping mechanism, the outer side of the clamping mechanism is provided with isolation mechanism, the isolation mechanism includes pump machine;

[0007] Further comprising:

[0008] The clamping mechanism includes base, the top surface one side of the base is fixedly installed with vertical plate two, the top of the vertical plate two and the end close to the middle part of base rotationally connected with rotating block, the surface one end of the rotating block is fixedly connected with fixed support rod;

[0009] Wherein, the surface of the rotating block and the lower side of the fixed support rod are slidably connected with movable support rod, the length direction of the movable support rod is consistent with the fixed support rod, the top surface one end of the movable support rod is fixedly connected with spring one, and the top of the spring one is fixedly connected with the inner wall of the rotating block.

[0010] Wherein, the rotating shaft of the rotating block passes through vertical plate two and is fixedly connected with gear, a plurality of gears are provided, and each gear does not contact each other, the outer wall of the vertical plate two and the lower side of the gear are slidably connected with rack, and the top of the rack is meshingly connected with each gear.

[0011] As a further scheme of the utility model: the middle part of one gear is fixedly connected with a crank, the bottom inner wall of the crank is slidably connected with a push block, one side of the push block is fixedly connected with a pin shaft, the pin shaft extends to the outside of the crank at the end away from the push block, the other side of the push block is fixedly connected with spring two, and the side of spring two is also fixedly connected with the inner wall of the crank.

[0012] As a further scheme of the utility model: the surface of the base is also provided with a plurality of pin holes, four pin holes are arranged, and the pin holes are equidistantly arranged around the crank shaft, and the inner wall of the pin hole is movably inserted with the pin shaft.

[0013] As a further scheme of the utility model: a plurality of positioning holes are formed in the top surface of the base and on the side away from the second stand, and the positioning holes are equidistantly arranged along the length direction of the base, a first stand is slidably connected to the top of the base and above the positioning holes, and a positioning pin is connected to the lower end of the first stand, and the bottom end of the positioning pin is movably inserted into the positioning hole.

[0014] As a further scheme of the utility model: a support disc is rotatably connected to the upper end of the first stand and on the side close to the second stand, and a gasket is fixedly connected to the outer surface of the support disc, and the shaft of the support disc and the rotating block are located on the same horizontal straight line.

[0015] As a further scheme of the utility model: the isolation mechanism comprises a water tank, the bottom surface of the water tank is fixedly installed in the middle of the base, a water inlet groove is formed in the top front end of the water tank, a support net is fixedly connected to the inner wall of the water tank and above the water inlet groove, a filter layer is fixedly installed on the inner wall of the water tank and below the water inlet groove, and a drain port is formed in the front lower end of the water tank.

[0016] As a further scheme of the utility model: the isolation mechanism further comprises a support pipe, the bottom end of the support pipe is connected with the output end of the pump, the input end of the pump is connected with the drain port, the top end of the support pipe is connected with an extension pipe, a plurality of water outlets are fixedly connected to the bottom of the extension pipe, a support column is fixedly installed at the other end of the extension pipe, and the bottom of the pump, the support pipe and the support column are fixedly installed on the base.

[0017] The utility model discloses the beneficial effects of:

[0018] (1) the utility model discloses a rotating block and support disc are positioned to the aluminium profile of common clamping, and rotating block and support disc are arranged multiple, and the batch processing of aluminium profile is convenient when being sprayed, thereby saving paint, by rotating the crank of one side of rotating block, can drive each aluminium profile synchronous rotation, thereby being convenient to the turning of aluminium profile in the process of paint spraying, help to improve the spraying efficiency.

[0019] (2) the outer side of the rotating block and the supporting disc is provided with an extension pipe, the bottom of the extension pipe is provided with a plurality of water outlets, the pump machine guides water into the inside of the extension pipe, so that the water outlets output water flow downward and form a water curtain, the water curtain can effectively fix and isolate harmful substances generated by paint spraying and limit them in the paint spraying area to prevent them from spreading to the surrounding environment. BRIEF DESCRIPTION OF DRAWINGS

[0020] The utility model will be further described below in combination with the drawings.

[0021] Figure 1 It is the overall structure schematic diagram of the utility model;

[0022] Figure 2 It is Figure 1 The sectional structure schematic diagram of the utility model;

[0023] Figure 3 It is the internal structure schematic diagram of the rotating block in the utility model;

[0024] Figure 4 It is the internal structure schematic diagram of the crank in the utility model;

[0025] Figure 5 It is the side view structure schematic diagram of the second vertical plate in the utility model.

[0026] In the drawing: 1, clamping mechanism, 101, base, 102, positioning hole, 103, vertical plate one, 104, positioning pin, 105, supporting disc, 106, gasket, 107, vertical plate two, 108, rotating block, 109, fixed support rod, 110, movable support rod, 111, spring one, 112, gear, 113, crank, 114, push block, 115, pin shaft, 116, spring two, 117, pin hole, 118, rack, 2, isolation mechanism, 201, water tank, 202, water inlet groove, 203, supporting net, 204, filter layer, 205, drain, 206, pump machine, 207, supporting pipe, 208, extension pipe, 209, water outlet, 210, supporting column. DETAILED DESCRIPTION

[0027] The technical scheme in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0028] As Figures 1-5As shown, an aluminum profile processing spraying device, including clamping mechanism 1, the outer side of clamping mechanism 1 is provided with isolation mechanism 2, isolation mechanism 2 includes pump 206; Further comprising: clamping mechanism 1 includes base 101, the top surface of base 101 is fixedly installed with vertical plate two 107, the top of vertical plate two 107 and close to the one end of the middle part of base 101 is rotatably connected with rotating block 108, the surface of rotating block 108 and the lower side of fixed support rod 109 are fixedly connected with fixed support rod 109; Wherein, the surface of rotating block 108 and the lower side of fixed support rod 109 are slidably connected with movable support rod 110, the length direction of movable support rod 110 is consistent with fixed support rod 109, the top surface of movable support rod 110 is fixedly connected with spring one 111, the top of spring one 111 is fixedly connected with rotating block 108 inner wall, as Figure 3 As shown, spring one 111 pushes movable support rod 110, so that the distance between movable support rod 110 and fixed support rod 109 is increased;

[0029] Wherein, the rotating shaft of rotating block 108 passes through vertical plate two 107 and is fixedly connected with gear 112, a plurality of gear 112 are arranged, and each gear 112 is not in contact with each other, the outer wall of vertical plate two 107 and the lower side of gear 112 are slidably connected with rack 118, the top of rack 118 is engaged with each gear 112, as Figure 5 As shown, vertical plate two 107 limits the maximum moving distance of rack 118, so as to avoid the disengagement between rack 118 and gear 112;

[0030] The middle part of one of gear 112 is fixedly connected with crank 113, the bottom inner wall of crank 113 is slidably connected with push block 114, one side of push block 114 is fixedly connected with pin shaft 115, the end of pin shaft 115 away from push block 114 extends to the outer side of crank 113, the other side of push block 114 is fixedly connected with spring two 116, the side of spring two 116 is also fixedly connected with the inner wall of crank 113, a plurality of pin holes 117 are formed in the surface of base 101, four pin holes 117 are arranged, and each pin hole 117 is equidistantly arranged around the rotating shaft of crank 113, the inner wall of pin hole 117 is movably inserted with pin shaft 115, as Figure 4 As shown, spring two 116 pushes pin shaft 115 to insert into the inside of pin hole 117;

[0031] A plurality of positioning holes 102 are formed in the top surface of base 101 and away from vertical plate two 107, each positioning hole 102 is equidistantly arranged along the length direction of base 101, the top of base 101 and above positioning hole 102 is slidably connected with vertical plate one 103, vertical plate one 103 is connected with positioning pin 104, the bottom end of positioning pin 104 is movably inserted with positioning hole 102, as Figure 2As shown, by inserting the positioning pin 104 into different positioning holes 102, the position of the vertical plate one 103 is locked, and the vertical plate one 103 can be fixed at different points, thereby facilitating clamping of aluminum profiles of different lengths.

[0032] The upper end of the vertical plate one 103 and the side close to the vertical plate two 107 are rotationally connected with a support disc 105, the outer surface of the support disc 105 is fixedly connected with a gasket 106, and the rotation shafts of the support disc 105 and the rotating block 108 are located on the same horizontal straight line.

[0033] The isolation mechanism 2 comprises a water tank 201, the bottom surface of the water tank 201 is fixedly installed in the middle of the base 101, the top front end of the water tank 201 is provided with a water inlet groove 202, the inner wall of the water tank 201 and located above the water inlet groove 202 is fixedly connected with a support net 203, the inner wall of the water tank 201 and located below the water inlet groove 202 is fixedly installed with a filter layer 204, the front lower end of the water tank 201 is provided with a water outlet 205, and the isolation mechanism 2 further comprises a support pipe 207, the bottom end of the support pipe 207 is throughly connected with the output end of a pump 206, the input end of the pump 206 is throughly connected with the water outlet 205, the top end of the support pipe 207 is throughly connected with an extension pipe 208, the bottom of the extension pipe 208 is fixedly connected with a plurality of water outlets 209, the other end of the extension pipe 208 is fixedly installed with a support column 210, and the bottom of the pump 206, the support pipe 207 and the support column 210 are fixedly installed with the base 101, as shown in Figures 1-2 As shown, the water inlet groove 202 is directly below each water outlet 209, and the filter layer 204 is internally filled with activated carbon.

[0034] The working principle of the utility model is as follows:

[0035] When the device is used, the inner wall of the aluminum profile to be sprayed is aligned with the fixed support rod 109, then the movable support rod 110 is pushed towards the fixed support rod 109, then the aluminum profile is sleeved outside the fixed support rod 109, after the movable support rod 110 is loosened, the spring one 111 pushes the movable support rod 110 and tightly abuts against the inner wall of the aluminum profile, then the vertical plate one 103 is pushed to be close to the vertical plate two 107, and the support disc 105 abuts against and supports the other end of the aluminum profile through the gasket 106;

[0036] After each aluminum profile is fixed, the aluminum profiles are sprayed in batches from above, during which the pump 206 is started to draw the water source in the water tank 201, and the water source is introduced into the extension pipe 208 through the support pipe 207, the water flow is output after passing through the water outlet 209, so as to form a water curtain, the falling water flow passes through the support net 203 and the water inlet groove 202, and then passes through the activated carbon in the filter layer 204 for filtration, and finally the water flow returns to the water tank 201;

[0037] When the single-sided spraying of the aluminum profile is finished, the push block 114 is pushed to separate the pin shaft 115 from the pin hole 117, the crank 113 is rotated, the spring 116 pushes the pin shaft 115 to insert into the inside of the pin hole 117, so that the crank 113 is automatically locked, the gear 112 and the rotating block 108 are rotated during the rotation of the crank 113, so that the aluminum profile on one side of the rotating block 108 is rotated, the gear 112 pushes the rack 118 to move horizontally under the limiting of the vertical plate 107, and pushes all the gears 112 to rotate under the meshing effect, so that all the rotating blocks 108 are synchronously rotated, and each aluminum profile is rotated and turned over.

[0038] The above has carried on the detailed explanation to one embodiment of the utility model, but the content described is only the preferred embodiment of the utility model, cannot be considered for limiting the implementation scope of the utility model. All equal changes and improvements etc. made according to the utility model application scope should still belong to the patent coverage scope of the utility model.

Claims

1. An aluminum profile machining and spraying device, comprising a clamping mechanism (1), the outer side of the clamping mechanism (1) is provided with an isolation mechanism (2), the isolation mechanism (2) comprises a pump (206); characterized in that Further comprising: The clamping mechanism (1) comprises a base (101), the top surface of the base (101) is fixedly connected with a vertical plate two (107), the top of the vertical plate two (107) is rotatably connected with a rotating block (108) close to one end of the middle of the base (101), the surface of the rotating block (108) is fixedly connected with a fixed support rod (109); Wherein, the surface of the rotating block (108) and below the fixed support rod (109) are slidably connected with a movable support rod (110), the length direction of the movable support rod (110) is consistent with the fixed support rod (109), the top surface of the movable support rod (110) is fixedly connected with a spring one (111), the top of the spring one (111) is fixedly connected with the inner wall of the rotating block (108); Wherein, the rotating shaft of the rotating block (108) penetrates through the vertical plate two (107) and is fixedly connected with a gear (112), a plurality of gears (112) are provided, and each gear (112) is not in contact with each other, the outer wall of the vertical plate two (107) and below the gear (112) are slidably connected with a rack (118), the top of the rack (118) is meshingly connected with each gear (112).

2. The aluminum profile processing and spraying device according to claim 1, characterized in that, The middle of one of the gears (112) is fixedly connected with a crank (113), the bottom inner wall of the crank (113) is slidably connected with a push block (114), one side of the push block (114) is fixedly connected with a pin shaft (115), the pin shaft (115) extends to the outside of the crank (113) away from the push block (114), the other side of the push block (114) is fixedly connected with a spring two (116), the side of the spring two (116) is also fixedly connected with the inner wall of the crank (113).

3. The apparatus according to claim 2, wherein The surface of the base (101) is also provided with a plurality of pin holes (117), the pin holes (117) are provided in four, and each pin hole (117) is equidistantly arranged around the rotating shaft of the crank (113), the inner wall of the pin hole (117) is movably connected with the pin shaft (115).

4. The apparatus according to claim 3, wherein The top surface of the base (101) and away from one side of the vertical plate two (107) is provided with a plurality of positioning holes (102), each positioning hole (102) is equidistantly arranged along the length direction of the base (101), the top of the base (101) and above the positioning hole (102) is slidably connected with a vertical plate one (103), the lower end of the vertical plate one (103) penetrates through and is connected with a positioning pin (104), the bottom end of the positioning pin (104) is movably connected with the positioning hole (102).

5. The apparatus according to claim 4, wherein The upper end of the vertical plate one (103) and close to one side of the vertical plate two (107) is rotatably connected with a support disc (105), the outer surface of the support disc (105) is fixedly connected with a gasket (106), the rotating shaft of the support disc (105) and the rotating block (108) are located on the same horizontal straight line.

6. The apparatus according to claim 1, wherein The isolation mechanism (2) includes a water tank (201), the bottom surface of the water tank (201) is fixedly installed in the middle of the base (101), the top front end of the water tank (201) is provided with a water inlet groove (202), the inner wall of the water tank (201) and above the water inlet groove (202) are fixedly connected with a supporting net (203), the inner wall of the water tank (201) and below the water inlet groove (202) are fixedly installed with a filter layer (204), and the front lower end of the water tank (201) is provided with a drain port (205).

7. The apparatus according to claim 6, wherein The isolation mechanism (2) further includes a supporting pipe (207), the bottom end of the supporting pipe (207) is through connection with the output end of a pump (206), the input end of the pump (206) is through connection with the drain port (205), the top end of the supporting pipe (207) is through connection with an extension pipe (208), the bottom of the extension pipe (208) is fixedly connected with a plurality of water outlets (209), the other end of the extension pipe (208) is fixedly installed with a supporting column (210), and the bottom of the pump (206), the supporting pipe (207) and the supporting column (210) are fixedly installed with the base (101).