Molecular sieve particle spraying processing mechanism
By combining a rotating spherical barrel and a spraying tube, along with a servo motor and a linear module, the uniformity and efficiency issues in the molecular sieve particle spraying process are solved, achieving efficient and safe molecular sieve particle spraying processing.
Patent Information
- Application Number
- CN202520085152.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-01-14
AI Technical Summary
Uniform dispersion and spraying of molecular sieve particles are difficult to achieve during the spraying process, resulting in unstable product quality, low efficiency of manual operation, and difficulties in equipment cleaning and maintenance.
The device employs a combination design of a rotating spherical cylinder, a feed pipe, a fan, and a spray pipe, along with a servo motor and a linear module, to achieve the rotational dispersion, feeding, and spraying of molecular sieve particles. The screw conveyor shaft accelerates the feeding process, the fan blows air to prevent sticking, and the servo motor enables precise position control.
It enables uniform spraying and rapid drying of molecular sieve particles, improving production efficiency, reducing the frequency of manual intervention, simplifying equipment maintenance and cleaning, and enhancing operational safety.
Smart Images

Figure CN223847273U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to molecular sieve processing technical field, concretely relates to a kind of molecular sieve particle spraying processing mechanism. BACKGROUND
[0002] With the progress of science and technology and industrial development, molecular sieve particles are widely used in chemical industry, environmental protection, catalysis and other fields. Molecular sieve particle spraying processing technology is of great significance to improve product quality and reduce production cost.
[0003] Currently, molecular sieve particle spraying processing mainly relies on manual operation. During the molecular sieve particle spraying process, it is difficult to achieve uniform dispersion and spraying, resulting in unstable product quality. Manual feeding is slow, production efficiency is low, and labor intensity is large. Equipment cleaning and maintenance are difficult, affecting long-term stable operation of the equipment.
[0004] To solve the above problems, a molecular sieve particle spraying processing mechanism with high automation, good spraying effect, safe operation and easy maintenance is needed. UTILITY MODEL CONTENTS
[0005] The present application aims to solve the technical problems of the prior art, such as difficulty in achieving uniform dispersion and spraying during the molecular sieve particle spraying process, resulting in unstable product quality, and difficulty in equipment cleaning and maintenance.
[0006] To achieve the above purpose, the utility model provides the following technical scheme:
[0007] A molecular sieve particle spraying processing mechanism, comprising a cabinet, a cover plate and a two-axis linear module,
[0008] The cabinet is provided with a spherical barrel with a flat notch driven by a servo reducer motor and inclined upward; the cover plate is arranged near the flat notch of the spherical barrel, and the cover plate is provided with a fan blowing air into the spherical barrel; the cover plate is provided with a feed pipe for feeding molecular sieve and a spraying pipe for spraying molecular sieve, which are inserted into the spherical barrel; the two-axis linear module comprises a vertical servo linear module and a horizontal servo linear module fixed on the lifting slide of the vertical servo linear module, and the moving slide of the horizontal servo linear module is provided with a moving seat; the feed hopper connected to the feed pipe and the spraying pipe are installed and fixed on the moving seat.
[0009] Through the cooperation of the rotating spherical barrel, the feed pipe, the fan and the spraying pipe, the molecular sieve is simultaneously rotated, dispersed, fed, sprayed and blown, to achieve uniform spraying, accelerate drying and prevent adhesion.
[0010] As preferred, the spherical barrel is provided with a discharge pipe with a valve. The discharge pipe with a valve can control the discharge of molecular sieve particles when the valve is opened. When the molecular sieve particles are rotating and stirring, the valve is closed to prevent material leakage.
[0011] As preferred, one end of the feeding pipe is provided with a feeding motor for driving the rotation of the screw conveying shaft in the feeding pipe to feed the molecular sieve. The feeding port on the feeding pipe is flange-connected to the discharge port of the feeding hopper.
[0012] The screw conveying shaft can efficiently feed the molecular sieve particles into the feeding pipe, accelerate the feeding speed, and improve the overall production efficiency.
[0013] As preferred, the discharge end of the feeding pipe is fixedly sleeved with a mesh cover.
[0014] As preferred, the discharge end of the spraying pipe is fixedly provided with a spraying nozzle located at one side below the mesh cover.
[0015] As preferred, the top flange of the feeding hopper is flange-connected to a square plate with a circular hole. The square plate is fixed on a moving seat, and a sliding block fixed on the square plate is guided to slide on a guide rail of a horizontal servo linear module. The square plate and the sliding block improve the stability of the feeding hopper during movement and reduce vibration.
[0016] As preferred, the vertical servo linear module is fixed on a rack on the top of the case. The rack can save space and make the whole device structure more compact.
[0017] Compared with the prior art, the technical effects and advantages of the present application are:
[0018] The molecular sieve particle spraying processing mechanism mainly comprises a case, a cover plate, a barrel, a feeding pipe, a spraying pipe and the like. Through the cooperation of the rotating spherical barrel, the feeding pipe, the fan and the spraying pipe, the rotation and dispersion of the molecular sieve particles, the feeding, the spraying and the blowing of the molecular sieve particles are realized to realize uniform spraying, accelerate drying and prevent adhesion.
[0019] The servo motor and the linear module are adopted to realize precise position control, improve the production automation degree, and reduce the frequency of manual intervention and human error. Meanwhile, the screw conveying shaft and the feeding motor are adopted to efficiently feed the molecular sieve particles into the feeding pipe, accelerate the feeding speed, and improve the overall production efficiency. The cooperation of the horizontal and vertical servo linear modules allows the position of the cover plate, the feeding pipe and the spraying pipe to be adjusted flexibly, facilitates the cleaning, maintenance and component replacement of the device, and thus realizes the efficient, stable and safe spraying processing of the molecular sieve particles. BRIEF DESCRIPTION OF DRAWINGS
[0020] Fig. 1 The structure of the present application is shown in the figure;
[0021] Fig. 2 It is the structure schematic view of the cover plate far away from the spherical material cylinder of the utility model.
[0022] Fig. 3 It is the structure schematic view of the feed hopper, cover plate, feed pipe and spraying pipe of the utility model.
[0023] In the drawing: 1, case; 2, flat notch; 3, spherical material cylinder; 4, cover plate; 5, fan; 6, feed pipe; 7, spraying pipe; 8, vertical servo linear module; 9, lifting slide; 10, transverse servo linear module; 11, moving slide; 12, moving seat; 13, feed hopper; 14, valve; 15, discharge pipe; 16, feeding motor; 17, feed inlet; 18, discharge outlet; 19, mesh cover; 20, spraying nozzle; 21, round hole; 22, square plate; 23, sliding block; 24, guide rail; 25, rack. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0025] The drawings will be described below in conjunction with the embodiments of the utility model. Figs. 1-3 The application will be further described in detail,
[0026] The embodiments of the application disclose a molecular sieve particle spraying processing mechanism, which comprises a case 1, a cover plate 4 and a two-shaft linear module,
[0027] The case 1 is provided with a spherical material cylinder 3 with a flat notch 2, which is driven to rotate by a servo reducer motor and is arranged upwardly inclined; the spherical material cylinder 3 is provided with a discharge pipe 15 with a valve 14. The discharge pipe 15 with the valve 14 can control the discharge of the molecular sieve particles when the valve 14 is opened. When the molecular sieve particles are rotated and stirred, the valve 14 is closed to prevent material leakage.
[0028] The cover plate 4 is arranged close to the flat notch 2 of the spherical material cylinder 3, the cover plate 4 is provided with a fan 5 blowing air into the spherical material cylinder 3, the cover plate 4 is fixedly provided with a feed pipe 6 extending into the spherical material cylinder 3 for feeding the molecular sieve and a spraying pipe 7 for spraying the molecular sieve; the discharge port of the feed pipe 6 is fixedly provided with a mesh cover 19. The mesh cover 19 can ensure that the molecular sieve particles are dispersed into the spherical material cylinder 3, and the molecular sieve particles can be uniformly sprayed. The discharge end of the spraying pipe 7 is fixedly provided with a spraying nozzle 20 located at one side below the mesh cover 19. The position of the spraying nozzle 20 is designed to help accurately control the direction and range of spraying, improve the spraying efficiency and quality.
[0029] One end of the feeding pipe 6 is provided with a feeding motor 16 for driving the rotation of the screw conveying shaft in the feeding pipe 6 and feeding the molecular sieve. The feeding port 17 on the feeding pipe 6 is flange-connected to the discharge port 18 of the feeding hopper 13.
[0030] The screw conveying shaft can efficiently feed the molecular sieve particles into the feeding pipe 6, accelerate the feeding speed, and improve the overall production efficiency. The automatic feeding reduces the need for manual feeding and reduces labor costs. The rotation speed of the screw conveying shaft and the feeding motor 16 can be accurately controlled to ensure the accuracy and consistency of the feeding.
[0031] The two-axis linear module includes a vertical servo linear module 8 and a horizontal servo linear module 10 fixed on the lifting slide 9 of the vertical servo linear module 8. The moving slide 11 of the horizontal servo linear module 10 is provided with a moving seat 12. The feeding hopper 13 connected to the feeding pipe 6 and the spraying pipe 7 are all fixed on the moving seat 12.
[0032] The top of the feeding hopper 13 is flange-connected to a square plate 22 with a round hole 21. The square plate 22 is fixed on the moving seat 12. The sliding block 23 fixed on the square plate 22 is guided and slid in cooperation with the guide rail 24 on the horizontal servo linear module 10. The design of the square plate 22 and the sliding block 23 improves the stability of the feeding hopper 13 during the moving process and reduces the vibration. The cooperation of the sliding block 23 and the guide rail 24 provides accurate guidance to ensure the accurate position of the feeding hopper 13 during the horizontal moving process. The design of the sliding block 23 makes the position adjustment of the feeding hopper 13 more flexible and convenient.
[0033] The vertical servo linear module 8 is fixed on the rack 25 on the top of the machine box 1. Fixing the vertical servo linear module 8 on the top of the machine box 1 can save space and make the overall equipment structure more compact. The rack 25 provides stable support to ensure the stability and reliability of the module during the working process.
[0034] Through the cooperation of the rotating spherical barrel 3, the feeding pipe 6, the fan 5, and the spraying pipe 7, the molecular sieve is synchronously rotated, dispersed, fed, sprayed, and blown to achieve uniform spraying, accelerate drying, and prevent adhesion.
[0035] The spherical barrel 3 is provided with a flat notch 2 and rotates under the drive of the servo reducer motor. In this way, the molecular sieve particles continuously roll and tumble in the spherical barrel 3, achieving uniform dispersion. The molecular sieve particles are fed into the barrel through the feeding pipe 6. Due to the rotation of the barrel, the particles are uniformly distributed. The spraying pipe 7 is installed on the moving seat 12 and extends into the spherical barrel 3. The spraying pipe 7 can uniformly spray the molecular sieve particles in the barrel. The fan 5 blows air into the barrel to help the sprayed liquid dry quickly and prevent particle adhesion.
[0036] As the molecular sieve particles continuously roll in the barrel, it ensures that each particle is evenly coated with the desired substance. The air blowing function helps the sprayed liquid dry quickly, improving production efficiency. The air blowing also prevents the molecular sieve particles from sticking to each other during the spraying process, ensuring product quality.
[0037] With the action of the transverse servo linear module 10, the cover plate 4 can be moved away from the flat cut 2, and the feeding pipe 6 and the spraying pipe 7 can be moved away from the spherical barrel 3 together with the cover plate 4. The vertical servo linear module 8 moves the transverse servo linear module 10, the cover plate 4, the feeding pipe 6, and the spraying pipe 7 above the spherical barrel 3.
[0038] This design allows the transverse servo linear module 10 and the vertical servo linear module 8 to act together to adjust the position of the cover plate 4, the feeding pipe 6, and the spraying pipe 7 relative to the spherical barrel. Moving the cover plate 4, the feeding pipe 6, and the spraying pipe 7 away facilitates cleaning and maintenance of the inside of the spherical barrel 3, ensuring long-term stable operation of the equipment. During equipment maintenance or component replacement, relevant components can be moved to a safe position, avoiding direct contact with high-speed moving components, improving operational safety. During the molecular sieve spraying process, it may sometimes be necessary to pause operation to check quality or make adjustments. Moving the components away at this time can reduce interference with other ongoing operations.
[0039] Through the design of the rotating spherical barrel 3 and the spraying pipe 7, the molecular sieve particles roll and tumble inside the barrel, achieving uniform dispersion and spraying, ensuring that each particle is coated with the desired substance, improving product quality. The air blowing function helps the sprayed liquid dry quickly, while preventing the particles from sticking to each other during the spraying process, ensuring product quality and production efficiency. The use of servo motors and linear modules achieves precise position control, improving production automation and reducing the frequency of manual intervention and human error.
[0040] Through the design of the spiral conveying shaft and the feeding motor 16, the molecular sieve particles are efficiently fed into the feeding pipe 6, speeding up the feeding process and improving overall production efficiency. The coordinated action of the transverse and vertical servo linear modules 8 allows flexible adjustment of the positions of the cover plate 4, the feeding pipe 6, and the spraying pipe 7, facilitating cleaning, maintenance, and component replacement of the equipment. Automatic feeding reduces the need for manual feeding, reducing labor costs. By moving components to a safe position, operators are prevented from directly contacting high-speed moving components, improving operational safety.
[0041] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A molecular sieve particle spray processing mechanism characterized by, The utility model relates to a kind of molecular sieve spraying device, including: Cabinet (1), cabinet (1) is provided with by servo deceleration motor driven rotation and upwardly inclined with flat incision (2) of spherical cylinder (3); Cover plate (4) is close to the flat incision (2) of spherical cylinder (3) and is provided, cover plate (4) is provided with fan (5) blowing wind towards the inside of spherical cylinder (3), cover plate (4) is fixed with the feed pipe (6) of molecular sieve feeding and the spray pipe (7) of molecular sieve spraying inserted into spherical cylinder (3); Two-axis linear module, two-axis linear module includes vertical servo linear module (8) and fixed in vertical servo linear module (8) lifting slide (9) on transverse servo linear module (10), moving slide (11) of transverse servo linear module (10) is provided with moving seat (12), feed pipe (6) is connected with feed hopper (13) and spray pipe (7) are all mounted fixed on moving seat (12); Through the cooperation of rotating spherical cylinder (3), feed pipe (6), fan (5) and spray pipe (7), molecular sieve is synchronously rotated and dispersed, fed, sprayed and blown, to carry out uniform spraying, speed up drying and prevent sticking.
2. The apparatus of claim 1, wherein: Spherical cylinder (3) is provided with discharge pipe (15) with valve (14).
3. The apparatus of claim 1 wherein: One end of feed pipe (6) is provided with feeding motor (16) for driving the rotation of screw conveying shaft in feed pipe (6) and then feeding molecular sieve, and the feed inlet (17) on feed pipe (6) is flange-connected with the discharge port (18) of feed hopper (13).
4. The apparatus of claim 1 wherein: The discharge port of feed pipe (6) is fixedly sleeved with mesh cover (19).
5. The apparatus of claim 4 wherein: The discharge end of spray pipe (7) is fixedly provided with spray nozzle (20) located on one side below mesh cover (19).
6. The apparatus of claim 1 wherein: The top flange of feed hopper (13) is flange-connected with square plate (22) with circular hole (21), square plate (22) is fixed on moving seat (12), and sliding block (23) fixed on square plate (22) is guided and slid in cooperation with guide rail (24) on transverse servo linear module (10).
7. The apparatus of claim 1 wherein: Vertical servo linear module (8) is fixed on rack (25) on the top of cabinet (1).