Straightness self-adaptive tool

Abstract

The utility model provides a straightness self-adaption tool which comprises a tool plate, a tool base, a positioning plate, a positioning block and a positioning block. The top of the tool plate is provided with a containing groove. The four lifting rods are arranged at the bottom of the tool plate, and each lifting rod is driven by a driving device to achieve lifting adjustment; the laser is arranged at the upper part or above the tool plate; the light receiving plate is arranged above the tool plate and the laser device in the horizontal direction, a light receiving datum point is arranged on the light receiving plate, and the laser device emits laser to the light receiving plate during adjustment; and the controller controls the driving device of the lifting rod according to the position of the laser spot on the light receiving plate relative to the light receiving reference point so as to realize the lifting adjustment of the lifting rod, so that the straightness adjustment of the tool plate is realized. The utility model aims to realize the self-adaptive adjustment of the straightness of the plate and the tool thereof, so that the self-adaptive adjustment of the straightness can be automatically realized after each processing is finished, the horizontal posture of the plate is ensured, and the yield and the processing accuracy are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to plate processing technical field especially relates to a flatness self -adaptation frock. BACKGROUND

[0002] When processing plate (such as plastic plate, wood board, gypsum board etc.), it will involve the operation such as the precise engraving or cutting of plate, at this time, it is generally required to keep the horizontal posture of plate, to avoid operation failure. However, whenever processing plate, plate and frock will be stressed, thereby affecting the horizontal posture. But, as batch production is required, it is impossible to correct the level every time, so that the level correction is only carried out when plate and frock are inclined to a certain extent, but the deviation has been formed at this time.

[0003] The utility model attempts to provide a flatness self -adaptation frock, and the intention is to realize the self -adaptation adjustment of the flatness of plate and frock, so that the self -adaptation adjustment of the flatness can be automatically realized after each processing is completed, the horizontal posture of plate is guaranteed, and the yield rate and processing accuracy are improved. CONTENT OF UTILITY MODEL

[0004] The utility model attempts to provide a flatness self -adaptation frock, and the intention is to realize the self -adaptation adjustment of the flatness of plate and frock, so that the self -adaptation adjustment of the flatness can be automatically realized after each processing is completed, the horizontal posture of plate is guaranteed, and the yield rate and processing accuracy are improved.

[0005] The utility model provides a flatness self -adaptation frock, include: frock board, the top of frock board is provided with holding groove, and the holding groove is used for holding plate, lifting rod, the bottom of frock board is provided with four lifting rods, four lifting rods are distributed in the four corners of the bottom of frock board, and each lifting rod realizes the adjustment of lifting under the drive of drive device, and the tail end of each lifting rod is provided with spherical end, and the bottom of frock board is provided with spherical groove, and the spherical end of each lifting rod is arranged in the spherical groove, laser, laser is arranged on the upper portion or above frock board, light receiving plate, light receiving plate is arranged above frock board and laser along the horizontal direction, and light receiving reference point is arranged on the light receiving plate, and laser is emitted to the light receiving plate when adjusting by laser, controller, the position of laser spot on light receiving plate is relative to light receiving reference point, and the drive device of lifting rod is controlled to realize the adjustment of lifting of lifting rod, so that the flatness adjustment of frock board is realized.

[0006] Among them, the drive device is stepper motor, and the output end of stepper motor acts on the lead screw, and the rod body of lifting rod is fixedly connected with stepper motor, and the adjustment of lifting of lifting rod is realized by the movement of stepper motor on the lead screw.

[0007] The driving device is an adjustable cylinder, a piston rod of the adjustable cylinder is fixedly connected with a rod body of the lifting rod, and the lifting rod is adjusted by the adjustable cylinder.

[0008] Further, the jig plate is also provided with a clamp or a clamp to fix the plate stored in the containing groove.

[0009] Further, the flatness adaptive jig further comprises a camera opposite to the light receiving plate for acquiring position information of the laser spot on the surface of the light receiving plate, the light receiving plate is a white board, the camera is connected with the controller, and the controller adjusts the lifting rod according to image information of the surface of the light receiving plate fed back by the camera.

[0010] Further, the light receiving plate is a laser sensor array, the laser sensor array is connected with the controller, and the controller adjusts the lifting rod according to position information of the laser spot fed back by the laser sensor array.

[0011] Further, lasers are arranged on opposite sides of the containing groove.

[0012] Further, the flatness adaptive jig further comprises a laser mounting rack, one or more laser mounting rack insertion holes are arranged on opposite sides of the containing groove, the laser mounting rack is inserted into the laser mounting rack insertion hole to realize mounting, and the laser is arranged on the top of the laser mounting rack.

[0013] The flatness adaptive jig provided by the utility model determines the horizontal posture of the plate and the jig by laser alignment, adjusts the posture of the plate and the jig through the lifting rod with a spherical end, realizes self-adaptive adjustment of the flatness of the plate and the jig, automatically realizes self-adaptive adjustment of the flatness after each machining, guarantees the horizontal posture of the plate, and improves the yield rate and machining accuracy. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 Fig. 1 is a structural schematic view of a flatness adaptive jig according to a first embodiment of the utility model.

[0015] Figure 2 Fig. 2 is a structural schematic view of a lifting rod.

[0016] Figure 3 Fig. 3 is a structural schematic view of a laser. Figure 1 Fig. 4 is a bottom view of the jig plate in the embodiment.

[0017] Figure 4 Fig. 5 is a top view of the jig plate in the embodiment. Figure 1 Fig. 6 is a top view of the jig plate in the embodiment.

[0018] Figure 5 Fig. 7 is a structural schematic view of a laser mounting rack.Figure 1 A top view of the jig plate after removal of the laser mount in the illustrated embodiment.

[0019] Figure 6 A surface view of the light receiving plate in the illustrated embodiment. Figure 1 A bottom view of the jig plate in the illustrated embodiment.

[0020] Figure 7 A surface view of the light receiving plate in the illustrated embodiment. Figure 1 A surface view of the light receiving plate in the illustrated embodiment.

[0021] Figure 8 A structure schematic view of the flatness self-adaptive jig of the second embodiment of the present application.

[0022] Figure 9 A structure schematic view of the flatness self-adaptive jig of the second embodiment of the present application. Figure 8 A top view of the jig plate in the illustrated embodiment.

[0023] Figure 10 A surface view of the light receiving plate in the illustrated embodiment. Figure 8 A surface view of the light receiving plate in the illustrated embodiment.

[0024] Reference signs:

[0025] 1: jig plate; 11: containing groove; 12: lifting rod; 121: spherical end; 122: rod body; 13: spherical groove; 14: laser mount jack;

[0026] 2: plate material; 3: laser mount; 4: laser; 5: laser light ray / spot; 6: light receiving plate; 61: light receiving reference point. DETAILED DESCRIPTION

[0027] In order to have a further understanding of the purpose, structure, features and functions of the present application, the following detailed description is provided in conjunction with the embodiments.

[0028] Figure 1 A structure schematic view of the flatness self-adaptive jig of the first embodiment of the present application. Figure 8 A structure schematic view of the flatness self-adaptive jig of the second embodiment of the present application.

[0029] Figure 1 A structure schematic view of the flatness self-adaptive jig of the first embodiment of the present application. Figure 2 A structure schematic view of the lifting rod. Figure 3 A structure schematic view of the flatness self-adaptive jig of the second embodiment of the present application. Figure 1 A bottom view of the jig plate in the illustrated embodiment. Figure 4 A structure schematic view of the flatness self-adaptive jig of the second embodiment of the present application. Figure 1 A top view of the jig plate in the illustrated embodiment.Figure 5 Fig. 1 shows a schematic top view of a flatness adaptive tooling plate according to the present application. Figure 1 Fig. 2 shows a schematic top view of the tooling plate after removal of the laser mount according to the embodiment shown in Fig. 1.

[0030] Fig. 3 shows a schematic top view of the tooling plate according to the embodiment shown in Fig. 1. Figure 1 Fig. 1 shows a schematic top view of a flatness adaptive tooling plate according to the present application.

[0031] The top of the tooling plate 1 is provided with a holding groove 11 for holding the plate material 2. The size of the holding groove 11 can be set to be suitable for the size of the plate material 2, so that the plate material 2 can be directly placed into the holding groove 11 using a suction cup tool. A clamp or a clamp tool can also be provided on the tooling plate 1 to fix the plate material 2 stored in the holding groove 11.

[0032] Fig. 3 shows a schematic top view of the tooling plate according to the embodiment shown in Fig. 1. Figure 1 Fig. 3 shows a schematic top view of the tooling plate according to the embodiment shown in Fig. 1. Figure 3 Fig. 3 shows a schematic top view of the tooling plate according to the embodiment shown in Fig. 1. Fig. 3 shows a schematic top view of the tooling plate according to the embodiment shown in Fig. 1.

[0033] The driving device for driving the lifting rod to move can be a stepper motor. The output end of the stepper motor acts on a lead screw. The stepper motor is fixedly connected to the rod body 122 of the lifting rod 12. The lifting adjustment of the lifting rod 12 is realized by the movement of the stepper motor on the lead screw. The driving device can also be an adjustable air cylinder. The piston rod of the adjustable air cylinder is fixedly connected to the rod body 122 of the lifting rod 12. The lifting adjustment of the lifting rod 12 is realized by the adjustable air cylinder.

[0034] Fig. 3 shows a schematic top view of the tooling plate according to the embodiment shown in Fig. 1. Figure 4 Fig. 3 shows a schematic top view of the tooling plate according to the embodiment shown in Fig. 1. Figure 5 Fig. 3 shows a schematic top view of the tooling plate according to the embodiment shown in Fig. 1. Figure 4 Fig. 3 shows a schematic top view of the tooling plate according to the embodiment shown in Fig. 1. Figure 4The laser is positioned at the center of the laser mounting bracket 3. To further secure the laser mounting bracket, those skilled in the art can employ other fastening measures, such as screws or clips, which will not be elaborated upon here.

[0035] like Figure 1 As shown, the light-receiving plate 6 is horizontally positioned above the fixture plate 1 and the laser 4. A light-receiving reference point 61 is provided on the light-receiving plate 6. During adjustment, the laser 4 emits a laser beam 5 onto the light-receiving plate 6. The light-receiving reference point 61 is configured such that when the laser spot 5 strikes the surface of the light-receiving plate 6 and coincides with the light-receiving reference point 61, the fixture plate 1 is horizontal. When the laser spot 5 deviates from the light-receiving reference point 61, the fixture plate 1 is no longer horizontal. A controller (not shown) controls the drive mechanism of the lifting rod 12 based on the position of the laser spot 5 on the light-receiving plate 6 relative to the light-receiving reference point 61, thereby adjusting the height of the lifting rod 12 and thus achieving the straightness adjustment of the fixture plate 1.

[0036] The flatness adaptive fixture may also include a camera (not shown). The camera is positioned opposite the light-receiving plate 6 and captures images of the surface of the light-receiving plate 6 to obtain the position information of the laser spot 5 on the surface of the light-receiving plate 6. The light-receiving plate 6 is preferably a white board. The camera is connected to a controller, and the camera feeds back the image information of the surface of the light-receiving plate 6 captured by the camera to the controller. The controller adjusts the lifting rod according to the image information of the surface of the light-receiving plate fed back by the camera. Based on the position of the laser spot 5 on the light-receiving plate 6 relative to the light-receiving reference point 61, the controller controls the driving device of the lifting rod 12 to realize the lifting and lowering adjustment of the lifting rod 12, thereby realizing the flatness adjustment of the fixture plate 1.

[0037] Alternatively, the light-receiving plate 6 can be configured as a laser sensor array, connected to a controller. The controller adjusts the lifting rod 12 based on the position information of the laser spot fed back by the laser sensor array, thereby adjusting the flatness of the tooling plate 1. For example, when the laser spot 5 illuminates a laser sensor in the laser sensor array, the illuminated laser sensor feeds back the position information of the laser spot 5 to the controller. The controller then controls the driving device of the lifting rod 12 based on the position of the laser spot 5 relative to the light-receiving reference point 61 to achieve the lifting and lowering adjustment of the lifting rod 12.

[0038] Figure 6 The diagram shows the method used to explain flatness adjustment. Figure 1 A bottom view of the tooling plate in the illustrated embodiment. Figure 7 The diagram shows the method used to explain flatness adjustment. Figure 1 A schematic diagram of the surface of the light-receiving plate in the illustrated embodiment.

[0039] For example Figure 6As shown, the bottom of the tooling plate 1 is provided with lifting rods A, B, C and D. A-B, C-D are the x direction, and A-C, B-D are the y direction perpendicular to the x direction. In Figure 7 the laser spot 5 is offset from the light receiving reference point 61, and there is a distance in both the x direction and the y direction. For example, in order to adjust the flatness of the tooling plate 1, the x direction can be corrected first, and then the y direction. When correcting the x direction, the lifting rods A, C or the lifting rods B, D can be moved synchronously to adjust the offset in the x direction. When correcting the y direction, the lifting rods A, B or the lifting rods C, D can be moved synchronously to adjust the offset in the y direction. The above is only an example, and those skilled in the art can design other adjustment methods according to their own needs or specific conditions.

[0040] Figure 8 As shown in the structural schematic diagram of the flatness self-adaptive tooling of the second embodiment of the utility model. Figure 9 As shown in the structural schematic diagram of the flatness self-adaptive tooling of the second embodiment of the utility model. Figure 8 The top view schematic diagram of the tooling plate in the embodiment. Figure 10 As shown in the structural schematic diagram of the flatness self-adaptive tooling of the second embodiment of the utility model. Figure 8 The surface schematic diagram of the light receiving plate in the embodiment.

[0041] Figure 8 As shown in the second embodiment of the utility model. The second embodiment is different from the first embodiment shown. Figure 1 The difference between the second embodiment and the first embodiment shown is that the laser mount 3 and the laser mount jack 14 are no longer provided. The second embodiment is provided with two lasers 4 on opposite sides of the holding groove 11. For example Figure 8 As shown, one laser 4 is provided on each of the left and right sides of the holding groove 11. Correspondingly, as shown Figure 10 As shown, two corresponding light receiving reference points 61 are provided on the surface of the light receiving plate 6 for the two lasers 4. When the laser spots 5 emitted by the two lasers 4 coincide with the two light receiving reference points 61 respectively, the tooling plate 1 is in a horizontal posture; when there is an offset (when one of the laser spots 5 is offset, the other laser spot 5 must also be offset), it means that the tooling plate 1 is no longer horizontal and needs to be adjusted. The adjustment method is similar to the first embodiment. The two laser spots can be selected to adjust one. When one of the laser spots 5 is aligned, the other laser spot 5 must also be aligned. Only one laser can also be provided on the tooling plate 1, and alignment and adjustment can also be completed. Two lasers are provided to be more accurate and convenient when aligning.

[0042] The significance of this invention lies in the fact that, each time a new sheet enters the holding tank after the previous sheet has been processed, the straightness can be automatically adjusted using a laser spot, ensuring that each sheet is processed in a horizontal position, thus guaranteeing processing accuracy and improving the yield rate. It also avoids the need to stop the production line periodically for adjustments, as was previously required with manual adjustments, thereby improving production efficiency.

[0043] The flatness adaptive fixture provided in this embodiment of the utility model uses laser alignment to determine the horizontal posture of the sheet metal and its fixture, and uses a lifting rod with a spherical end to adjust the posture of the sheet metal and its fixture, thereby achieving adaptive adjustment of the flatness of the sheet metal and its fixture. This allows for automatic adaptive adjustment of flatness after each processing, ensuring the horizontal posture of the sheet metal, improving yield and processing accuracy.

[0044] In the description of this utility model, it should be understood that the terms "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" and their orientation or positional relationships are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0045] This utility model has been described by the above-described embodiments; however, these embodiments are merely examples for implementing this utility model. It must be noted that the disclosed embodiments do not limit the scope of this utility model. Conversely, any modifications and refinements made without departing from the spirit and scope of this utility model are within the scope of patent protection of this utility model.

Claims

1. A flatness adaptive tooling, characterized by, The utility model relates to a kind of laser straightening device, including: Tool plate, the top of tool plate is provided with holding tank, and holding tank is used to hold plate material; Lifting rod, the bottom of tool plate is provided with four lifting rods, four lifting rods are distributed at the four corners of the bottom of tool plate, each lifting rod is lifted and adjusted under the drive of driving device, and the end of each lifting rod is provided with spherical end, the bottom of tool plate is provided with spherical groove, and the spherical end of each lifting rod is arranged in spherical groove; Laser, laser is arranged on the upper portion or above tool plate; Light receiving plate, light receiving plate is arranged above tool plate and laser in horizontal direction, and light receiving reference point is arranged on light receiving plate, and laser is emitted on light receiving plate when adjusting by laser; Controller, controller is controlled according to the position of laser spot on light receiving plate relative to light receiving reference point, and the driving device of lifting rod is controlled to realize the lifting adjustment of lifting rod, so as to realize the flatness adjustment of tool plate.

2. The flatness adaptive tooling of claim 1, wherein, The driving device is stepper motor, the output end of stepper motor acts on lead screw, stepper motor is fixedly connected with the rod body of lifting rod, and the lifting adjustment of lifting rod is realized by the movement of stepper motor on lead screw.

3. The flatness adaptive tooling of claim 1, wherein, The driving device is adjustable cylinder, the piston rod of adjustable cylinder is fixedly connected with the rod body of lifting rod, and the lifting adjustment of lifting rod is realized by adjustable cylinder.

4. The flatness adaptive tooling of claim 1, wherein, Clamp or clamp is further arranged on the tool plate to fix the plate material stored in holding tank.

5. The flatness adaptive tooling of claim 1, wherein, It also includes camera, camera is opposite to light receiving plate to obtain the position information of laser spot on the surface of light receiving plate, light receiving plate is white board, camera is connected with controller, and controller is adjusted according to the image information of light receiving plate surface fed back by camera.

6. The flatness adaptive tooling of claim 1, wherein, Light receiving plate is laser sensor array, laser sensor array is connected with controller, and controller is adjusted according to the position information of laser spot fed back by laser sensor array.

7. The flatness adaptive tooling of claim 1, wherein, Laser is arranged on the opposite sides of holding tank periphery respectively.

8. The flatness adaptive tooling of claim 1, wherein, It also includes laser mounting rack, one or more laser mounting rack insertion holes are arranged on the opposite sides of holding tank periphery respectively, and the end of laser mounting rack is inserted into laser mounting rack insertion hole to realize installation, and laser is arranged on the top of laser mounting rack.

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