Gypsum-based plate grinding and casting device
By designing a grinding and casting device for gypsum-based boards, and utilizing components such as a crushing drum, a screening screen, and a stirring motor, the problem of unstable quality during the casting process of gypsum-based boards was solved, achieving efficient grinding and uniform casting results.
Patent Information
- Application Number
- CN202520464857.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-17
AI Technical Summary
In the process of casting gypsum substrates, the existing manual or semi-automatic methods are complicated, which can easily lead to unstable quality and deposit problems.
A gypsum-based board grinding and casting device was designed, comprising components such as a crushing drum, a screening screen, a mixing tank, and a sizing plate. The crushing drum is driven to rotate synchronously by a crushing motor, the screening screen filters particles, the mixing motor mixes evenly, and the electric screws of the feed pipe and the electric screws of the sizing plate ensure the precise injection and smoothness of the gypsum slurry.
It improves the grinding efficiency and quality of gypsum substrates, ensures uniform mixing and surface smoothness of gypsum substrates, avoids the mixing of large particles and slurry accumulation, and improves the overall quality of gypsum substrates.
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Figure CN223849576U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of gypsum base plate production, especially relates to a gypsum base plate material grinding and casting device. BACKGROUND
[0002] Gypsum base plate is a kind of light plate made of building gypsum as main raw material, it is light in weight, higher in strength, thin in thickness and convenient to process, simultaneously has good performance such as sound insulation, heat insulation and fire prevention, is one of new light plates currently developed, and gypsum base plate has been widely used in interior partition wall, wall facing plate, ceiling, sound-absorbing board, ground base plate and various decorative plates of various buildings such as residence, office building, shop, hotel and industrial plant.
[0003] Through the search, the case of announcement number "CN220128486U" mentioned "the utility model relates to the quartz stone plate processing technical field, discloses a quartz stone plate grinding machine, including base, the outer wall of the base top middle part is provided with rectangular placing groove, the middle part of the rectangular placing groove is provided with circular placing groove, the base middle part is provided with movable slot, the movable slot is communicated with circular placing groove, and the movable slot inner wall is slidably connected with jacking seat, the jacking seat bottom middle part is provided with lifting hole", when using, the utility model can place the quartz stone plate of rectangular structure in rectangular placing groove, and the quartz stone plate of circular structure is placed in circular placing groove, so as to achieve the grinding effect of different shapes of quartz stone plate, and when the grinding work is completed, the first motor is started to drive the first threaded rod to rotate clockwise, the first threaded rod cooperates with the action of movable slot to drive the jacking seat to move upwards, it is more practical, and it is suitable for wide promotion and use.
[0004] However, in the gypsum base plate casting process, manual or semi-automatic mode is usually used for crushing and casting operation, however, in actual operation, the process is more complicated, and in the operation process, problems such as deposition are prone to occur, so as to cause the unstable quality of gypsum base plate.
[0005] Therefore, we provide a gypsum base plate material grinding and casting device to solve the above problems. UTILITY MODEL CONTENTS
[0006] In order to make up for the above shortcomings, the utility model provides a gypsum base plate material grinding and casting device.
[0007] In order to achieve the above purpose, the utility model provides the following technical scheme:
[0008] The gypsum base plate material grinding pouring device, including the grinding box, the inside of the grinding box is provided with gypsum base plate grinding assembly, the gypsum base plate grinding assembly includes the crushing roller which is installed in the inside of the grinding box, the end of the crushing roller is connected with the crushing motor, the lower side of the crushing roller is provided with the screening net plate, the outside of the grinding box is provided with the unloading inclined plate, the lower side of the grinding box is welded with the connecting frame, the inside of the connecting frame is installed with the stirring tank, the stirring tank and the grinding box are connected by pipeline, the lower side of the stirring tank is installed with the feeding pump, the lower side of the feeding pump is connected with the feeding pipe, the lower side of the connecting frame is welded with the bottom frame, the inside of the bottom frame is provided with the gypsum base plate pouring groove.
[0009] As a further description of the above technical solutions:
[0010] The crushing roller is symmetrically arranged in two groups, the crushing motor corresponds to the crushing roller, and the two groups of crushing rollers are cylindrical structures.
[0011] As a further description of the above technical solutions:
[0012] The screening net plate is welded between the screening net plate and the grinding box, the screening net plate is inclined at an angle of twenty degrees, and the end of the screening net plate is connected with the unloading inclined plate.
[0013] As a further description of the above technical solutions:
[0014] The top end of the stirring tank is welded with a stirring motor, the end of the stirring motor is installed with a stirring rod, the end of the stirring rod is installed with a smoothing plate, and the end of the smoothing plate is provided with a large particle filter screen.
[0015] As a further description of the above technical solutions:
[0016] The large particle filter screen is located at the inside bottom end of the stirring tank, the large particle filter screen is closely attached between the large particle filter screen and the smoothing plate, and the smoothing plate is made of rubber.
[0017] As a further description of the above technical solutions:
[0018] The inside left end of the bottom frame is installed with a material pipe electric screw, the surface of the material pipe electric screw is threadedly connected with a screw sliding block, the inside right end of the bottom frame is installed with a driven sliding rod, the middle of the screw sliding block is connected with the feeding pipe, and the driven sliding rod is connected with the feeding pipe through the screw sliding block.
[0019] As a further description of the above technical solutions:
[0020] The lower side of the material pipe electric screw is provided with a leveling electric screw, the surface of the leveling electric screw is screw-connected with a leveling sliding block, the inner side of the leveling sliding block is clamped in a slot and connected with a base plate leveling plate, and the gypsum base plate pouring groove is tightly combined with the lower surface of the base plate leveling plate.
[0021] Compared with the prior art, the gypsum base plate pouring device has the beneficial effects that:
[0022] 1、The gypsum base plate grinding assembly is provided, two groups of crushing motors drive the crushing rollers to rotate synchronously, so that the gypsum raw materials are crushed, thereby improving the grinding efficiency and effect, the crushed gypsum raw materials pass through the screening of the screening net plate, the fine particles fall into the stirring tank through the mesh, the larger particles are screened out by the screening net plate, and finally are sent out by the unloading inclined plate, so that the large particles are prevented from mixing into the stirring tank, the quality of the gypsum base plate in the gypsum base plate pouring groove is ensured, and the stirring motor drives the stirring rod to rotate, so that the gypsum powder, water and various mixtures are stirred uniformly, and uniform mixing is ensured.
[0023] 2、The material pipe electric screw and the driving screw block are provided, the material pipe electric screw and the driving screw block accurately inject the gypsum slurry sent into the gypsum base plate pouring groove through the feeding pipe by the feeding pump, the slurry flow is stable, and the slurry is prevented from accumulating by the flattening mode, then the leveling electric screw drives the base plate leveling plate connected with the leveling sliding block to move along the surface of the gypsum base plate pouring groove, the gypsum slurry is uniformly leveled, the surface of the base plate is smooth, air bubbles and unevenness are avoided, and the overall quality of the gypsum base plate is improved. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is an overall appearance structure schematic view of the utility model;
[0025] Figure 2 It is an overall back structure schematic view of the utility model;
[0026] Figure 3 It is an internal structure schematic view of the grinding box of the utility model;
[0027] Figure 4 It is a stirring tank split structure schematic view of the utility model;
[0028] Figure 5 It is an internal structure schematic view of the bottom frame of the utility model;
[0029] Figure 6 It is a bottom frame split structure schematic view of the utility model.
[0030] The figure label: 1, grinding box; 2, gypsum substrate grinding assembly; 201, crushing roller; 202, crushing motor; 203, screening mesh plate; 204, discharge inclined plate; 205, connecting frame; 206, stirring tank; 207, stirring motor; 208, stirring rod; 209, troweling plate; 210, large particle filter screen; 211, feeding pump; 212, feeding pipe; 3, chassis; 4, pipe electric screw; 5, screw block; 6, driven slide bar; 7, troweling electric screw; 8, troweling block; 9, substrate troweling plate; 10, gypsum substrate casting groove. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0032] Please refer to Figures 1-6 The utility model provides a kind of technical scheme: a kind of gypsum substrate material grinding casting device, including grinding box 1, the inside of grinding box 1 is provided with gypsum substrate grinding assembly 2, gypsum substrate grinding assembly 2 includes the crushing roller 201 being installed in the inside middle of grinding box 1, the end of crushing roller 201 is connected with crushing motor 202, the lower side of crushing roller 201 is provided with screening mesh plate 203, the outside of grinding box 1 is provided with discharge inclined plate 204, the lower side of grinding box 1 is welded with connecting frame 205, the inside of connecting frame 205 is installed with stirring tank 206, and stirring tank 206 and grinding box 1 are pipeline connection, the lower side of stirring tank 206 is installed with feeding pump 211, the lower side of feeding pump 211 is connected with feeding pipe 212, the lower side of connecting frame 205 is welded with chassis 3, and the inside of chassis 3 is provided with gypsum substrate casting groove 10.
[0033] Further, crushing roller 201 is symmetrically arranged in left and right two groups, crushing motor 202 and crushing roller 201 are one-to-one corresponding, and the two groups of crushing roller 201 are cylindrical structure, when needing to use, two groups of crushing motor 202 drive crushing roller 201 to rotate synchronously respectively, so that gypsum raw material is crushed, to improve grinding efficiency and effect.
[0034] Further, the screen plate 203 is welded between the grinding box 1, the screen plate 203 is inclined at an angle of twenty degrees, the end of the screen plate 203 is connected with the discharge inclined plate 204, when it is needed to use, the gypsum raw materials crushed by the crushing roller 201 will be screened by the screen plate 203, the fine particles will fall into the stirring tank 206 through the screen holes, the larger particles will be screened out by the screen plate 203, and finally be sent out by the discharge inclined plate 204, so as to avoid the large particles mixed into the stirring tank 206, and ensure the quality of the gypsum base plate in the gypsum base plate pouring groove 10.
[0035] Further, the top end of the stirring tank 206 is welded with the stirring motor 207, the end of the stirring motor 207 is installed with the stirring rod 208, the end of the stirring rod 208 is installed with the trowel plate 209, the end of the trowel plate 209 is provided with the large particle filtering screen 210, when it is needed to use, the stirring motor 207 drives the stirring rod 208 to rotate, so as to stir the gypsum powder, water and various mixtures evenly, and ensure the uniform mixing without caking.
[0036] Further, the large particle filtering screen 210 is located at the inner bottom end of the stirring tank 206, the large particle filtering screen 210 is closely attached between the large particle filtering screen 210 and the trowel plate 209, the trowel plate 209 is made of rubber material, when it is needed to use, the large particle filtering screen 210 can effectively intercept the residual large particles and caking in the gypsum slurry, ensure the fine and uniform gypsum slurry, and the residual material attached to the large particle filtering screen 210 can be scraped off through the trowel plate 209, to prevent the blockage.
[0037] Further, the inner left end of the chassis 3 is installed with the material pipe electric lead screw 4, the surface of the material pipe electric lead screw 4 is threadedly connected with the lead screw sliding block 5, the inner right end of the chassis 3 is installed with the driven sliding rod 6, the middle of the lead screw sliding block 5 is connected with the feeding pipe 212, the driven sliding rod 6 is connected with the feeding pipe 212 through the lead screw sliding block 5, when it is needed to use, the material pipe electric lead screw 4 drives the lead screw sliding block 5, and drives the gypsum slurry sent by the feeding pump 211 through the feeding pipe 212 to be accurately injected into the gypsum base plate pouring groove 10, to ensure the stable flow of the slurry, and to avoid the accumulation of the slurry through the flat laying method.
[0038] Further, the lower side of the material pipe electric lead screw 4 is provided with the leveling electric lead screw 7, the surface of the leveling electric lead screw 7 is threadedly connected with the leveling sliding block 8, the inner side of the leveling sliding block 8 is clamped with the base plate leveling plate 9, the gypsum base plate pouring groove 10 is closely attached to the lower surface of the base plate leveling plate 9, when it is needed to use, the leveling electric lead screw 7 drives the base plate leveling plate 9 connected with the leveling sliding block 8 to move along the surface of the gypsum base plate pouring groove 10, to realize the uniform leveling of the gypsum slurry, ensure the smooth surface of the base plate without bubbles and unevenness, and improve the overall quality of the gypsum base plate.
[0039] Working principle: when need to use, first put the grinding box 1 and the chassis 3 to the position where it is needed to use, then pour the gypsum raw material into the grinding box 1, after the raw material is crushed by the crushing motor 202 driving the crushing drum 201, the powder particles will fall on the screening mesh plate 203, the qualified particle powder will be sent into the stirring tank 206 in the connecting frame 205, while the unqualified powder particles are blocked by the screening mesh plate 203, so as to be sent out along the discharge inclined plate 204, then various water and raw materials are sent into the stirring tank 206 along the external pipeline, the stirring motor 207 drives the stirring rod 208 to stir, until the gypsum slurry state is reached, at this time, the feeding pump 211 will draw out the slurry, in this process, the stirring motor 207 will slowly rotate, driving the smoothing plate 209 to slowly rotate, so as to crush or push away the gypsum condensate blocked by the large particle filter screen 210, to avoid causing blockage, after preparation, the staff first puts the gypsum base plate pouring groove 10 to the inside bottom end of the chassis 3, while the material pipe electric screw 4 cooperates with the driven slide bar 6 to drive the screw slide block 5 to move, and the screw slide block 5 is connected with the feeding pipe 212, so as to uniformly send the gypsum slurry into the gypsum base plate pouring groove 10, then the smoothing electric screw 7 drives the base plate smoothing plate 9 through the smoothing slide block 8 to smooth the gypsum slurry in the gypsum base plate pouring groove 10, so the use process of the gypsum base plate material grinding and pouring device is completed.
[0040] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the embodiments can be substantially changed without departing from the spirit and the scope of the present application, the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A gypsum board material grinding and casting device comprising a grinding box (1), characterized in that: The inner side of the grinding box (1) is provided with a gypsum base plate grinding assembly (2), which comprises a crushing roller (201) mounted in the middle of the inner side of the grinding box (1), the ends of the crushing roller (201) are connected with a crushing motor (202), the lower side of the crushing roller (201) is provided with a screening net plate (203), the outer side of the grinding box (1) is provided with a discharge inclined plate (204), the lower side of the grinding box (1) is welded with a connecting frame (205), the inner side of the connecting frame (205) is mounted with a stirring tank (206), the stirring tank (206) and the grinding box (1) are connected by a pipeline, the lower side of the stirring tank (206) is mounted with a feeding pump (211), the lower side of the feeding pump (211) is connected with a feeding pipe (212), the lower side of the connecting frame (205) is welded with a chassis (3), the inner side of the chassis (3) is provided with a gypsum base plate pouring groove (10).
2. A gypsum board material grinding and casting device according to claim 1, characterized in that, The crushing roller (201) is symmetrically arranged in two groups, the crushing motor (202) corresponds to the crushing roller (201), and the two groups of crushing rollers (201) are in cylindrical structure.
3. The gypsum board material grinding and casting device according to claim 1, wherein The screening net plate (203) is welded with the grinding box (1), the screening net plate (203) is inclined at an angle of twenty degrees, and the end of the screening net plate (203) is connected with the discharge inclined plate (204).
4. The gypsum board material grinding and casting device according to claim 1, wherein The top end of the stirring tank (206) is welded with a stirring motor (207), the end of the stirring motor (207) is mounted with a stirring rod (208), the end of the stirring rod (208) is mounted with a smoothing plate (209), and the end of the smoothing plate (209) is provided with a large particle filter screen (210).
5. A gypsum board material grinding and casting device according to claim 4, characterized in that, The large particle filter screen (210) is located at the inner bottom end of the stirring tank (206), the large particle filter screen (210) is tightly attached to the smoothing plate (209), and the smoothing plate (209) is made of rubber.
6. The gypsum board material grinding and casting device according to claim 1, wherein The inner side left end of the chassis (3) is mounted with a material pipe electric screw (4), the surface of the material pipe electric screw (4) is threadedly connected with a screw block (5), the inner side right end of the chassis (3) is mounted with a driven slide rod (6), the middle of the screw block (5) is connected with the feeding pipe (212), and the driven slide rod (6) and the feeding pipe (212) are connected through the screw block (5).
7. A gypsum board material grinding and casting device according to claim 6, characterized in that, The lower side of the material pipe electric screw (4) is provided with a smoothing electric screw (7), the surface of the smoothing electric screw (7) is threadedly connected with a smoothing block (8), the inner side of the smoothing block (8) is clamped with a base plate smoothing plate (9), and the gypsum base plate pouring groove (10) is tightly attached to the lower surface of the base plate smoothing plate (9).
Citation Information
Patent Citations
Quartz stone plate grinding machine
CN220128486U