Underground deviation protection testing device
By designing an underground belt misalignment protection testing device, the device utilizes a rotating plate, torsion spring, and buffer components working in tandem to solve the equipment wear and safety hazards caused by belt misalignment, thereby achieving stable belt operation and smooth production.
Patent Information
- Application Number
- CN202520535632.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-25
AI Technical Summary
Underground belt conveyor systems often experience belt misalignment due to factors such as geological conditions, equipment installation errors, uneven material distribution, and belt wear, leading to equipment wear, material spillage, and safety hazards.
A downhole belt misalignment protection test device was designed, which includes an anti-misalignment device, a rotating plate, a torsion spring, a rolling component, and a buffer component. The device provides precise buffering and restoring force through the coordinated action of the damper and the spring, thereby adjusting the belt running trajectory.
It effectively improves the stability of belt operation, reduces equipment wear, minimizes material spillage, enhances production smoothness, and adapts to different production needs.
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Figure CN223851484U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a belt transportation technical field, especially in underground deviation protection testing device. BACKGROUND
[0002] In the production operation of the coal mine, the belt transportation system bears the transportation task of coal, ore and other materials, however, due to the complex geological conditions of the underground, equipment installation error, uneven material distribution and the abrasion and aging of the belt and other factors, the belt deviation phenomenon occurs frequently, the belt deviation not only will cause abnormal friction between the belt and the roller, rack and other components, accelerate the wear of the equipment, shorten the service life of the equipment, increase the maintenance cost, but also easily cause material spilling, block the roadway, affect the normal production order, and even in extreme cases, may cause belt tearing, skidding and fire and other serious safety accidents, therefore, the application provides an underground deviation protection testing device to meet the needs. SUMMARY
[0003] The utility model solves the technical problem to provide a kind of underground deviation protection testing device to solve uneven material distribution and the abrasion and aging of the belt and other factors, the belt deviation phenomenon occurs frequently, the belt deviation not only will cause abnormal friction between the belt and the roller, rack and other components, accelerate the wear of the equipment, shorten the service life of the equipment, increase the maintenance cost problem.
[0004] To solve the above technical problems, the utility model provides the following technical scheme:
[0005] A kind of underground deviation protection testing device, including base, the base surface is equipped with the anti-deviation device for preventing belt from running deviation, the anti-deviation device includes the support cylinder fixed on the base surface, the base surface is rotationally provided with rotating rod, the rotating rod is fixedly connected with rotating plate at the end away from the base, the rotating rod outer side is equipped with torsional spring, one end of torsional spring is fixed with rotating plate, the other end is fixed with base;
[0006] The rotating plate surface is rotationally provided with first rolling component, the rotating plate is also fixedly connected with support piece, slidingly provided with connecting rod on support piece, connecting rod top is fixedly connected with sleeve structure, buffer component is fixed on the sleeve structure inner wall, the buffer component extension end is fixedly connected with sliding plate, sliding plate and sleeve structure inner wall slidingly cooperate, the buffer component outer sleeve is equipped with spring, one end of spring is fixed with buffer component, the other end is fixed with sliding plate, sliding plate surface is fixedly connected with support plate block, the support plate block one end is rotationally provided with second rolling component, the rotating plate surface is rotationally provided with connecting pin, the other end of second rolling component is equipped in the connecting pin inner wall, the outer side wall of connecting rod is provided with thread groove, the thread groove of the outer side wall of connecting rod is fixed with support piece by bolt.
[0007] Preferably, two sides of the base are respectively provided with adjustable mounting parts, the mounting parts comprise sliding sleeves fixed to the two sides of the base, sliding rods are slidably arranged on the inner walls of the sliding sleeves, and a supporting rib is fixed between the two sliding sleeves and fixed with the sliding rods through bolts penetrating the sliding sleeves.
[0008] Preferably, the first rolling component and the second rolling component are both rotating rollers.
[0009] Preferably, the surfaces of the first rolling component and the second rolling component are both provided with wear-resistant layers.
[0010] Preferably, the sliding rods are fixedly provided with connecting plates on the sides away from the sliding sleeves, and connecting grooves are formed in the connecting plates.
[0011] Preferably, a damping pad is arranged at the connecting position of the connecting rod and the connecting plate.
[0012] Compared with the prior art, the utility model has at least the following beneficial effects:
[0013] In the above scheme, when the belt transportation deviates, the damper and the spring cooperate to provide real-time accurate buffering and restoring force according to the deviation force, ensure the stability of the adjustment process, effectively avoid the situation of excessive or insufficient correction, greatly improve the stability of the belt operation, and reduce the interference of deviation on production.
[0014] Through the arrangement of the connecting rod, the threaded groove and the sleeve, the operator can quickly change the belt loading depth, and quickly respond to different production task requirements, for example, when the mining amount increases, the loading depth can be increased in time to transport more coal or ore, and when specific small particle materials are mined and different requirements for transportation amount are required, the loading depth can be flexibly reduced, so that the production process can be smoothly carried out, and the production rhythm does not need to be interrupted or adjusted due to device limitations. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a whole structure schematic view of the underground deviation protection testing device of the utility model;
[0016] Figure 2 It is a schematic view of the first rolling component, the second rolling component and the base of the utility model;
[0017] Figure 3 It is a schematic view of the rotating plate, the supporting cylinder and the rotating rod of the utility model;
[0018] Figure 4 It is a schematic view of the supporting piece, the second rolling component and the connecting pin of the utility model;
[0019] Figure 5 It is a whole structure schematic view of the utility model Figure 4 It is an enlarged view of A in the middle. It is an enlarged view of A in the middle.
[0020] In the figure: 1, base; 2, anti-deviation device; 201, supporting cylinder; 202, rotating rod; 203, rotating plate; 204, torsional spring; 205, first rolling component; 206, supporting piece; 207, connecting rod; 208, sleeve structure; 209, buffering component; 210, sliding plate; 211, spring; 212, supporting plate block; 213, second rolling component; 214, connecting pin; 215, threaded groove; 3, mounting part; 301, sliding sleeve; 302, sliding rod; 303, supporting rib; 4, connecting sheet; 5, connecting groove.
[0021] As shown in the figure, in order to clearly realize the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for the need of illustration, and is not intended to limit the utility model in the specific structure, device and environment, according to the specific need, the ordinary skilled in the art can adjust or modify these devices and environment, and the adjustment or modification still includes in the range of the appended claims. DETAILED DESCRIPTION
[0022] The underground deviation protection testing device provided by the utility model will be described in detail below in combination with the drawings and specific embodiments. Meanwhile, it is pointed out here that in order to make the embodiments more detailed, the following embodiments are the best, preferred embodiments, and other alternative ways can also be adopted by the skilled in the art to implement some known technologies; and the drawings are only used to describe the embodiments more specifically, and are not intended to specifically limit the utility model.
[0023] It should be noted that in the specification, "one embodiment", "embodiment", "exemplary embodiment", "some embodiments" and the like indicate that the described embodiments can include specific features, structures or characteristics, but not necessarily every embodiment includes the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in combination with an embodiment, it should be within the knowledge of the skilled in the related art to realize this feature, structure or characteristic in combination with other embodiments (whether or not explicitly described).
[0024] Generally, the terms can be understood at least partly from the use in the context. For example, at least partly depending on the context, the term "one or more" used in this paper can be used to describe any feature, structure or characteristic in the singular sense, or can be used to describe the combination of features, structures or characteristics in the plural sense. In addition, the term "based on" can be understood as not necessarily conveying a set of exclusive factors, but can instead, at least partly depending on the context, allow the existence of other factors which are not necessarily explicitly described.
[0025] As Figures 1-3As shown, the utility model discloses an underground deviation protection testing device, including base 1, the surface of base 1 is equipped with the deviation prevention device 2 for preventing the deviation of belt operation, deviation prevention device 2 includes the support cylinder 201 fixed on the surface of base 1, support cylinder 201 is fixedly installed on the surface of base 1, support cylinder 201 is made of high-strength metal material, has good pressure resistance and deformation resistance, can work stably for a long time in the harsh environment of underground, the surface of base 1 is rotatably provided with the rotating rod 202, the end of rotating rod 202 away from base 1 is fixedly connected with the rotating plate 203, the outside of rotating rod 202 is equipped with torsion spring 204, one end of torsion spring 204 is fixedly connected with rotating plate 203, and the other end is stably connected with base 1, when the belt deviates to a large extent, the belt will contact the related components of deviation prevention device 2 and produce force, the force drives rotating plate 203 to rotate around rotating rod 202, and then compresses torsion spring 204, and torsion spring 204 stores elastic potential energy in the process of being compressed, when the deviation force of the belt disappears or reduces to a certain degree, torsion spring 204 releases the stored elastic potential energy, drives rotating plate 203 to reverse rotation, thereby driving the components connected therewith to correct the belt, so that it returns to the normal running track, and the elastic coefficient of torsion spring 204 is carefully designed and calculated, can provide appropriate restoring force according to different belt specifications and common deviation force, and ensure the correction effect of belt deviation.
[0026] As Figures 1-3 As shown, the surface of rotating plate 203 is rotatably provided with first rolling component 205, in the application, first rolling component 205 is specifically rotating roller, rotating roller is installed on rotating plate 203 through the bearing at both ends, can rotate freely under the drive of the belt, when the belt runs, the bottom thereof contacts the surface of first rolling component 205, due to the rotating characteristics of first rolling component 205, the friction between the belt and first rolling component 205 is greatly reduced, the wear degree of the belt is effectively reduced, and the service life of the belt is prolonged, simultaneously, first rolling component 205 also plays a preliminary supporting and guiding role in the belt running process, helps to maintain the stable state of the belt in the initial normal operation period, and it is worth mentioning that the surface of first rolling component 205 is provided with a special wear-resistant layer, the wear-resistant layer adopts wear-resistant materials and surface treatment processes, such as tungsten carbide coating or hardfacing wear-resistant alloy, so that it has excellent wear resistance, can work stably for a long time in the high-wear environment of underground, and greatly improves the reliability and durability of first rolling component 205.
[0027] As Figures 1-3As shown, the rotating plate 203 is fixedly connected with a support 206, and the outer side wall of the connecting rod 207 is provided with a threaded groove 215. By rotating the bolt into the threaded groove 215, the connecting rod 207 is fixedly connected with the support 206. The position of the connecting rod 207 on the support 206 can be flexibly adjusted and accurately fixed according to actual working requirements. In the actual production process in the coal mine, different belt widths and material loading requirements require that the loading depth of the belt can be adjusted accordingly. By loosening the bolt, the operator can slide the connecting rod 207 upward or downward along the support 206. When adjusted to the appropriate position, the bolt is tightened again to fix the connecting rod 207 at the new position. For example, when it is necessary to increase the depth of the belt to load coal or ore, the connecting rod 207 is slid upward. At this time, the positions of the related components connected with the connecting rod 207 are also raised, so that the belt can load more materials during operation. Conversely, when it is necessary to reduce the loading depth of the belt, the connecting rod 207 can be slid downward. This adjustable structure design greatly improves the adaptability of the device to different working conditions and meets the diversified production needs of the coal mine.
[0028] As Figures 1-5As shown, the connecting rod 207 top fixedly connected with sleeve structure 208, sleeve structure 208 inner wall fixed with buffer component 209, the buffer component 209 in the application adopts damper, the damper fixedly connected with the extension end of sliding plate 210, sliding plate 210 and sleeve structure 208 inner wall between sliding fit, damper outer sleeve is equipped with spring 211, one end of spring 211 is fixedly connected with the damper, the other end is closely connected with sliding plate 210, sliding plate 210 surface fixedly connected with support plate block 212, support plate block 212 one end rotatably provided with second rolling component 213, in the application, second rolling component 213 is also rotating roller, its other end is sleeved in the inner wall of connecting pin 214, connecting pin 214 is fixed on the surface of rotating plate 203, when the belt deviation occurs, one side of the belt will be in contact with second rolling component 213 and exerts pressure, the pressure is transmitted to sliding plate 210 through support plate block 212, so that sliding plate 210 slides down along the inner wall of sleeve structure 208, in turn, the extension end of damper is retracted, and spring 211 is compressed, in this process, the damper utilizes its own damping characteristics, generates damping force to the movement of sliding plate 210, slows down the sliding speed of sliding plate 210, plays a buffering and damping role;Spring 211 stores elastic potential energy in the process of being compressed, when the deviation force of the belt gradually decreases or disappears, spring 211 releases the stored elastic potential energy, pushes sliding plate 210 to reset upwards, drives second rolling component 213 to return to the initial position, thereby correcting the deviation of the belt, the cooperative work of damper and spring 211 can provide appropriate buffering and restoring force according to the size and change of the deviation force of the belt, ensure the adjustment process of the deviation of the belt stable, effectively avoid the problems of excessive correction or insufficient correction of the belt caused by excessive or insufficient adjustment force, in addition, the surface of second rolling component 213 is also provided with wear-resistant layer, which is made of the same material and process as the wear-resistant layer of first rolling component 205, to ensure the wear resistance and service life of second rolling component 213 when frequently contacting with the deviated belt.
[0029] As Figures 1-2As shown, the adjustable mounting portion 3 is installed on both sides of the base 1, aiming to enhance the installation adaptability of the device in different downhole environments, containing a sliding sleeve 301 fixedly connected to both sides of the base 1, and a sliding rod 302 freely sliding in the inner wall of the sliding sleeve 301, which is made of high-strength alloy steel, having good strength and toughness, and being able to withstand various external forces generated during the operation of the device, and the connecting plate 4 is fixedly arranged on the side of the sliding rod 302 away from the sliding sleeve 301 by welding, and the connecting groove 5 opened on the connecting plate 4 provides a positioning and fixing position for the connection with the mounting frame, in order to enhance the overall structural stability of the mounting portion 3, the supporting rib 303 is fixed between the two sliding sleeves 301, which plays a role in connecting and reinforcing the two sliding sleeves 301, so that the mounting portion 3 forms an overall structural frame, and the supporting rib 303 is fixed with the sliding rod 302 through the sliding sleeve 301 on both sides by bolts, and this fixing method has the characteristics of being detachable and adjustable, and by tightening or loosening the bolts, the position of the sliding rod 302 in the sliding sleeve 301 can be easily adjusted, so as to realize the adjustment of the overall width of the mounting portion 3.
[0030] In addition, a shock pad is arranged at the connecting position of the connecting rod 207 and the connecting plate 4, which is made of rubber material, and rubber has good elasticity and shock absorption performance. During the operation of the device, due to the operation of the belt, the conveying of materials and other factors, vibration will be generated, and the shock pad can effectively absorb and buffer these vibration energy, reduce the influence of vibration on the connecting position of the connecting plate 4 and the connecting rod 207, and by reducing the impact force caused by vibration, the problems such as loosening, wear and even fracture of the connecting position can be avoided, thereby prolonging the service life of the connecting plate 4 and the connecting rod 207, and improving the reliability and stability of the whole device.
[0031] The utility model covers any alternative, modification, equivalent method and scheme which is made on the essence and range of the utility model. In order to make the public have the thorough understanding of the utility model, the specific details are explained in the above preferred embodiment of the utility model, and the utility model can also be completely understood without the description of these details for the person skilled in the art.
[0032] The above is only the preferred embodiment of the utility model, and it should be pointed out that for ordinary skilled person in the art, without departing from the principle of the utility model, a number of improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection range of the utility model.
Claims
1. A downhole lateral protection testing device comprising a base (1), characterized in that, The base (1) surface is provided with an anti-deviation device (2) for preventing the deviation of the belt running, the anti-deviation device (2) includes a support cylinder (201) fixed to the surface of the base (1), the surface of the base (1) is rotatably provided with a rotating rod (202), one end of the rotating rod (202) away from the base (1) is fixedly connected with a rotating plate (203), the outer side of the rotating rod (202) is sleeved with a torsional spring (204), one end of the torsional spring (204) is fixed with the rotating plate (203), and the other end is fixed with the base (1); The rotating plate (203) is rotatably provided with a first rolling component (205), and the rotating plate (203) is further fixedly connected with a support (206), the support (206) is slidably provided with a connecting rod (207), the top of the connecting rod (207) is fixedly connected with a sleeve structure (208), the inner wall of the sleeve structure (208) is fixedly connected with a buffer component (209), the buffer component (209) is fixedly connected with a sliding plate (210) at the extending end, the sliding plate (210) is in sliding fit with the inner wall of the sleeve structure (208), the buffer component (209) is sleeved with a spring (211), one end of the spring (211) is fixed with the buffer component (209), and the other end is fixed with the sliding plate (210), the surface of the sliding plate (210) is fixedly connected with a support plate (212), one end of the support plate (212) is rotatably provided with a second rolling component (213), the surface of the rotating plate (203) is rotatably provided with a connecting pin (214), the other end of the second rolling component (213) is sleeved in the inner wall of the connecting pin (214), the outer side wall of the connecting rod (207) is provided with a threaded groove (215), and the threaded groove (215) of the outer side wall of the connecting rod (207) is fixed with the support (206) through bolts.
2. The downhole off-set protection testing device of claim 1, wherein, The two sides of the base (1) are respectively provided with adjustable mounting parts (3), the mounting part (3) includes a sliding sleeve (301) fixed to the two sides of the base (1), a sliding rod (302) is slidably arranged in the inner wall of the sliding sleeve (301), and a support rib (303) is fixed between the two sliding sleeves (301).
3. The downhole off-set protection testing device of claim 1, wherein, The first rolling component (205) and the second rolling component (213) are both rotating rollers.
4. The downhole off-set protection testing device of claim 1, wherein, The surfaces of the first rolling component (205) and the second rolling component (213) are both provided with wear-resistant layers.
5. The downhole off-set protection testing device of claim 2, wherein, The side of the sliding rod (302) away from the sliding sleeve (301) is fixedly provided with a connecting piece (4), and a connecting groove (5) is formed in the connecting piece (4).
6. The downhole off-track protection testing device of claim 1, wherein, A damping pad is arranged at the connecting position of the connecting rod (207) and the connecting piece (4). A damping pad is arranged at the connecting position of the connecting rod (207) and the connecting piece (4).