Automatic barrel feeding mechanism of barreled water filling machine
By installing cameras and mechanical vision systems on bottled water filling machines, combined with push rods, motors, T-plates, and motor gear systems, the problem of bottled water filling machines being unable to detect and remove old labels on the outside of plastic bottles has been solved, achieving automated label detection and removal and ensuring the quality of plastic bottles before cleaning.
Patent Information
- Application Number
- CN202520439315.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-13
AI Technical Summary
The existing bottled water filling machine's loading mechanism cannot detect and remove old labels from the outside of the plastic bottles, resulting in old labels remaining on the bottles after cleaning, which affects product quality.
A camera is installed on top of the filling machine. The machine uses a mechanical vision system to detect images of the outside of the plastic buckets. A motor on the push rod drives a rubber roller to rotate. In conjunction with a T-shaped plate and a motor gear system, the machine automatically rejects unqualified plastic buckets.
It enables precise detection and automatic removal of labels on the outside of plastic buckets, ensuring the quality of plastic buckets before cleaning and avoiding the phenomenon of old labels remaining on the bottles after cleaning.
Smart Images

Figure CN223852297U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of barrel water filling machine, specifically to an automatic barrel loading mechanism of barrel water filling machine. BACKGROUND
[0002] The barrel water filling machine is a mechanical device for filling liquid such as pure water and mineral water into large plastic barrels, which is usually composed of a conveying system, a cleaning system, a filling and water inlet system, a cover pressing system and a control system, etc. When the plastic barrels are conveyed to the cleaning system station for cleaning by the conveying system, the chain plate conveyor on the conveying system conveys the plastic barrels to the outside of the cleaning rack, and then the barrel loading mechanism transfers the plastic barrels on the chain plate to the flushing interface of the cleaning rack for cleaning the plastic barrels by spraying water to the plastic bottles.
[0003] Currently, when the plastic barrels for recycling and reuse are loaded and cleaned, the barrel loading mechanism does not have the function of assisting the filling machine to detect whether the label on the outside of the plastic barrel is cleaned, and it is also not conducive to removing the plastic barrels containing old labels before cleaning. Because the old labels remaining on the barrel body can easily confuse product information, the plastic barrels containing old labels cannot directly hold water even after cleaning in the bottle, and thus the phenomenon of needing to rework and clean the labels due to the old labels remaining on the barrel body after cleaning in the bottle often occurs. SUMMARY
[0004] The utility model aims at providing an automatic barrel loading mechanism of barrel water filling machine to solve the problems in the background art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] An automatic barrel loading mechanism of barrel water filling machine, comprising:
[0007] A pushing assembly capable of pushing the plastic barrels conveyed on the chain plate conveyor to the cleaning station, the pushing assembly comprising a shaft rod one rotationally connected with the filling machine, both ends of the shaft rod one being fixed with connecting rods, and a push rod being fixed between the two connecting rods;
[0008] A lifting assembly arranged on one side of the pushing assembly and capable of lifting the plastic barrels to the height position of the cleaning rack, the lifting assembly comprising two support columns both fixed with the filling machine, and a supporting plate rotationally arranged between the two support columns, and a plurality of baffles being fixed on the outside of the supporting plate at equal intervals;
[0009] Two air cylinders three fixedly installed with the corresponding position baffles and capable of driving the plastic barrels to move to the position of the cleaning rack;
[0010] A plurality of removal assemblies are arranged between adjacent baffles, which can remove the plastic barrels with residual old labels from the cleaning station, and the removal assembly comprises a T-shaped plate rotating between the adjacent baffles.
[0011] A camera is fixed on the inner top of the filling machine.
[0012] Further, the pushing assembly further comprises a cylinder one, one end of the cylinder one is rotationally connected with the filling machine, an output end of the cylinder one is rotationally connected with a shaft rod two, and two ends of the shaft rod two are fixedly connected with corresponding position connecting rods.
[0013] Further, a plurality of motors are embedded and fixed on the outer side of the push rod, and rubber rollers are fixed on the output ends of the motors.
[0014] Further, connecting seats are fixed on both ends of the supporting plate, and the connecting seats are rotationally connected with corresponding position supporting columns.
[0015] Further, a rectangular hole is formed in one end of the baffle, and a shaft rod three is fixed between the two cylinders three.
[0016] Further, the removal assembly further comprises:
[0017] A motor is fixed below the supporting plate, and a gear is fixed on the output end of the motor.
[0018] An arc-shaped gear rack is fixedly connected with the T-shaped plate at one end and is slidingly connected with the supporting plate at the other end, and the arc-shaped gear rack is in meshing transmission with the gear.
[0019] Further, a plurality of arc-shaped pipes are fixed on the bottom surface of the supporting plate and are slidingly connected with corresponding position arc-shaped gear racks, and a plurality of L-shaped plates are fixed on the bottom surface of the supporting plate and can support the motor.
[0020] Compared with the prior art, the beneficial effects of the utility model are:
[0021] 1. The camera is arranged on the top of the filling machine, the camera can record the images of the barrels arranged on the supporting plate, the mechanical vision system of the prior art is used to determine whether the plastic barrels have residual labels, a plurality of motors are fixed on the push rod of the traditional barrel mechanism at equal intervals, when the push rod pushes the plastic barrels to the position between the adjacent baffles, the motors can drive the rubber rollers to rotate, the plastic barrels in contact with the rubber rollers rotate between the adjacent baffles, so that the camera can record the images of the barrels from all directions, and the plastic barrels can be accurately determined whether the plastic barrels have residual labels.
[0022] 2. By rotating a plurality of T-shaped plates at equal intervals inside the traditional support plate, each T-shaped plate supports the plastic bucket below the corresponding position, when detecting the plastic bucket above a certain T-shaped support plate remaining label, the motor drives the gear to rotate, the gear with the arc rack engages transmission to the support plate direction, so that the arc rack with the T-shaped plate rotates to the ground direction, and then makes the plastic bucket slide along the inclined T-shaped plate and leave the support plate, realizes the unqualified plastic bucket on the support plate to be cleaned automatically, effectively prevents the plastic bucket with old label remaining on the bottle body from being cleaned, and facilitates the upper bucket mechanism to transport the qualified plastic bucket to the cleaning frame position for cleaning. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 is the whole structure schematic diagram of the utility model and filling machine;
[0024] Figure 2 is the whole structure schematic diagram of the utility model;
[0025] Figure 3 is the lifting assembly, the structure schematic diagram of the utility model in rejecting component;
[0026] Figure 4 is the structure schematic diagram of the utility model in lifting plastic bucket state;
[0027] Figure 5 is the structure schematic diagram of the utility model in rejecting mechanism.
[0028] In the drawing: 100, push assembly;110, shaft one;120, connecting rod;130, push rod;140, cylinder one;141, shaft two;150, motor;151, rubber roller;200, lifting assembly;210, support column;220, support plate;221, arc tube;222, L-shaped plate;223, connecting seat;230, baffle;231, rectangular hole;240, cylinder two;300, cylinder three;310, shaft three;400, rejecting component;410, T-shaped plate;420, motor;421, gear;430, arc rack;500, camera;600, plastic bucket body;700, filling machine body;800, chain plate conveyor body;900, cleaning frame body. DETAILED DESCRIPTION
[0029] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0030] Embodiment one, please refer toFigure 1 Figure 5 The utility model discloses an automatic barrel feeding mechanism of a barrel water filling machine, which comprises a pushing assembly 100, the pushing assembly 100 comprises a shaft rod one 110 rotatably connected with the filling machine, the both ends of the shaft rod one 110 are fixedly provided with connecting rods 120, the two connecting rods 120 are fixedly provided with a push rod 130, one side of the pushing assembly 100 is provided with a lifting assembly 200, the lifting assembly 200 comprises two support columns 210 fixedly connected with the filling machine, the two support columns 210 are rotatably provided with a supporting plate 220, the outer side of the supporting plate 220 is fixedly provided with a plurality of baffles 230 at equal intervals, wherein the outer side of the two baffles 230 is fixedly provided with a cylinder three 300, the cylinder three 300 can drive the plastic barrel to move to the cleaning rack position, a rejecting assembly 400 is arranged between the two adjacent baffles 230, the rejecting assembly 400 comprises a T-shaped plate 410 rotatably arranged between the two adjacent baffles 230, the inner top of the filling machine shell is fixedly provided with a camera 500, and the camera 500 can record the image of the outer side of the plastic bottle.
[0031] Specifically, the camera 500 is arranged on the inner top of the filling machine cover, and the camera 500 can record the image of the outer side of the plastic barrel above the supporting plate 220. The existing mechanical vision system is used to detect whether the label on the plastic barrel is not cleaned completely, so that the automatic detection of whether the plastic barrel is provided with the old label before feeding the plastic barrel by the barrel feeding mechanism is realized. A plurality of motors 150 are fixed on the push rod 130 for pushing the plastic barrel, the motor 150 drives the rubber roller 151 to rotate, so that the plastic barrel can rotate on the supporting plate 220, the camera 500 can collect the image of the barrel body in all directions, and the accuracy of the detection result of the plastic barrel feeding is improved. A plurality of T-shaped plates 410 are rotatably arranged on the supporting plate 220, each T-shaped plate 410 can rotate towards the ground, when it is detected that the plastic barrel is provided with the label, the T-shaped plate 410 at the bottom of the plastic barrel rotates towards the ground, so that the plastic barrel provided with the label is automatically rejected from the supporting plate 220, and the subsequent plastic barrel feeding mechanism can convey the qualified plastic barrel to the cleaning rack position for cleaning.
[0032] As shown in Figure 1 and Figure 2 , in the embodiment, the chain plate conveyor conveys the plastic barrel to one side of the lifting assembly 200, then the pushing assembly 100 pushes the plastic barrel to be arranged on the lifting assembly 200 in an inclined manner, then the lifting assembly 200 lifts the plastic barrel to a position with the same height as the cleaning rack, then the cylinder three 300 pushes the plastic bottle towards the cleaning rack through the shaft rod three 310, so that the flushing interface on the cleaning rack is connected with the bottle opening of the plastic bottle, and the subsequent flushing of the inside of the plastic bottle is facilitated. This part is the working process of the barrel feeding mechanism in the prior art, and the detailed working principle is not described here.
[0033] As shown in Figure 2 As shown, in this embodiment, the pushing assembly 100 further comprises a first air cylinder 140, one end of the first air cylinder 140 is rotatably connected to the inner top of the machine cover of the filling machine, the output end of the first air cylinder 140 is rotatably connected with a second shaft rod 141, both ends of the second shaft rod 141 are fixedly connected with the corresponding connecting rods 120, in the initial state, the two connecting rods 120 are vertically arranged, and the push rod 130 is arranged on the left side of the paper surface of the plastic bucket, when it is needed to transfer the plastic bucket to the position between the adjacent baffles 230, the output end of the first air cylinder 140 is retracted, so that the second shaft rod 141 moves to the direction of the baffle 230 with the two connecting rods 120 and the push rod 130, thereby realizing the pushing of the plastic bucket on the chain conveyor to the position between the adjacent baffles 230.
[0034] As shown in the figure, Figure 2 In this embodiment, a plurality of motors 150 are embedded and fixed on the outer side of the push rod 130, the output end of the motor 150 is fixed with a rubber roller 151, after the push rod 130 is crimped on the plastic bucket, the motor 150 drives the rubber roller 151 to rotate, and the rubber roller 151 can rotate with the plastic bucket through the friction force.
[0035] As shown in the figure, Figure 4 In this embodiment, both ends of the supporting plate 220 are fixed with a connecting seat 223, the connecting seat 223 is rotatably connected with the corresponding supporting column 210, the outer side of the supporting column 210 is rotatably connected with a second air cylinder 240, the output end of the second air cylinder 240 is rotatably connected with the corresponding baffle 230, when the output end of the second air cylinder 240 is retracted, the baffle 230 rotates and inclines to the ground direction with the whole supporting plate 220, so that one end of the T-shaped plate 410 on the supporting plate 220 is flush with one side of the chain conveyor, and it is convenient to push the plastic bucket on the chain conveyor to the position between the adjacent baffles 230 by means of the pushing assembly 100.
[0036] In this embodiment, when the output end of the second air cylinder 240 is elongated, the supporting plate 220 can rotate to the horizontal position with the plurality of T-shaped plates 410, so that the bucket mouths of the plurality of plastic buckets can correspond to the flushing interfaces on the cleaning frame, and it is convenient for the subsequent plastic bucket to be inserted into the flushing interface.
[0037] As shown in the figure, Figure 4 In this embodiment, one end of the baffle 230 is provided with a rectangular hole 231, a third shaft rod 310 is fixed between the two third air cylinders 300, the rectangular hole 231 is convenient for the third shaft rod 310 to move to the position of the baffle 230 when the output end of the third air cylinder 300 is retracted, so that the third shaft rod 310 pushes the plastic bucket to the position of the flushing interface of the cleaning frame.
[0038] In the second embodiment, on the basis of the first embodiment, in order to remove the plastic bucket with the old label remaining on the supporting plate 220 of the upper bucket mechanism before flushing.
[0039] As shown in the figure, Figure 3- Figure 5 As shown in the embodiment, the rejecting assembly 400 further comprises a motor 420 fixed below the supporting plate 220, an output end of the motor 420 is fixed with a gear 421, an outer side of the gear 421 is engaged with a transmission arc-shaped rack 430, one end of the arc-shaped rack 430 is fixedly connected with the T-shaped plate 410, the other end of the arc-shaped rack 430 is slidably connected with the supporting plate 220, and the arc-shaped rack 430 is engaged with the transmission of the gear 421.
[0040] Specifically, when the existing mechanical vision system detects that the plastic bucket above a certain T-shaped plate 410 has an old label, the motor 420 can be driven to rotate the arc-shaped rack 430 towards the ground, so that the T-shaped plate 410 rotates towards the ground, and the plastic bucket on the surface of the T-shaped plate 410 moves away from the supporting plate 220 along the inclined T-shaped plate 410, thereby achieving the rejection of the plastic bucket with the old label.
[0041] As Figure 5 shown in the embodiment, the bottom surface of the supporting plate 220 is fixed with a plurality of arc-shaped pipes 221 slidably connected with corresponding positions of the arc-shaped rack 430, the top surface of the supporting plate 220 is provided with arc-shaped holes through which the arc-shaped rack 430 passes, so that the arc-shaped rack 430 stably slides on the supporting plate 220, and the bottom surface of the supporting plate 220 is fixed with a plurality of L-shaped plates 222 capable of supporting the motor 420, so that the motor 420 is installed and fixed below the supporting plate 220.
[0042] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as exemplary and non-restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.
[0043] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be properly combined to form other embodiments that those skilled in the art can understand.
Claims
1. An automatic barrel loading mechanism for a bottled water filling machine, characterized in that, The utility model relates to a kind of bottle lifting device, including: Pushing assembly (100), pushing assembly (100) includes with the shaft rod one (110) of rotary connection of filling machine, both ends of shaft rod one (110) are fixed with connecting rod (120), two connecting rods (120) are fixed with push rod (130) between; Lifting assembly (200) is arranged in the side of pushing assembly (100), lifting assembly (200) includes two and is fixed with the support column (210) of filling machine, two support columns (210) are rotatably provided with supporting plate (220) between, the outside of supporting plate (220) is fixed with multiple baffles (230) at equal intervals; Cylinder three (300), two, with the installation fixed of corresponding position baffle (230); Multiple rejection components (400) are respectively arranged between adjacent two baffles (230), and rejection component (400) includes T-shaped plate (410) rotatably between adjacent two baffles (230); Camera (500) is installed and fixed in the inner top of filling machine shell.
2. The automatic keg loading mechanism of a bottled water filler as set forth in claim 1, wherein, Pushing assembly (100) further includes cylinder one (140), one end of cylinder one (140) is rotatably connected with filling machine, and the output end of cylinder one (140) is rotatably connected with shaft rod two (141), and both ends of shaft rod two (141) are fixedly connected with corresponding position connecting rod (120).
3. The automatic keg loading mechanism of a bottled water filler as set forth in claim 1, wherein, Multiple motors (150) are embedded and fixed on the outside of push rod (130), and rubber roller (151) is fixed on the output end of motor (150).
4. The automatic keg loading mechanism of a bottled water filler as set forth in claim 1, wherein, Both ends of supporting plate (220) are fixed with connecting seat (223), and connecting seat (223) is rotatably connected with corresponding position support column (210).
5. The automatic keg loading mechanism of a bottled water filler as set forth in claim 1, wherein, One end of baffle (230) is provided with rectangular hole (231), and shaft rod three (310) is fixed between two cylinder three (300).
6. The automatic keg loading mechanism of a bottled water filler as set forth in claim 1, wherein, Rejection component (400) further includes: Motor (420) is fixed below supporting plate, and gear (421) is fixed on the output end of motor (420); Arcuate rack (430) is fixedly connected with T-shaped plate (410) at one end, and is slidably connected with supporting plate (220) at the other end, and arcuate rack (430) is engaged with gear (421) transmission.
7. The automatic bucket loading mechanism of a bottled water filling machine according to claim 6, characterized in that, Multiple arc-shaped pipes (221) are fixed on the bottom surface of supporting plate (220) respectively and are slidably connected with corresponding position arcuate rack (430), and multiple L-shaped plates (222) capable of supporting motor (420) are fixed on the bottom surface of supporting plate (220).