Fastener galvanization processing device

By designing a fastener galvanizing processing device, which utilizes a placement mechanism to drive the fastener rotation and the extruded polystyrene insulation layer to stabilize the temperature, the problems of unsatisfactory galvanizing effect and inconvenient disassembly of storage bins are solved, achieving efficient fastener galvanizing processing.

CN223852718UActive Publication Date: 2026-01-30SHENZHEN NILIWEI INTELLIGENT MACHINERY CO LTD
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Patent Information

Application Number
CN202520076415.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2026-01-30
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

Traditional fastener galvanizing equipment has unsatisfactory galvanizing effect and the storage bucket is inconvenient to disassemble, affecting the replacement of fasteners and the efficiency of galvanizing.

Method used

Design a fastener galvanizing processing device, including a base, bracket, cylinder, placement mechanism, heating furnace and galvanizing tank. The placement mechanism drives the fastener to rotate, and the extruded polystyrene insulation layer is used to keep the temperature of the galvanizing tank stable. A thermometer is equipped to monitor the temperature.

Benefits of technology

It improves the galvanizing effect of fasteners, simplifies the replacement process of storage bins, and ensures the temperature stability and galvanizing efficiency of the galvanizing bath.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fasteners, in particular to a fastener galvanization processing device which comprises a base, a support is fixedly installed on the base, an air cylinder is fixedly installed on the support, the piston rod end of the air cylinder penetrates through the inner wall of the support, and a placing mechanism is arranged at the piston rod end of the air cylinder. A stand column and a heating furnace are fixedly installed on the base, a galvanizing pool is fixedly installed at the top end of the stand column, a heat preservation layer is fixedly installed on the surface of the galvanizing pool, and a thermometer is fixedly installed in the galvanizing pool. The placing mechanism is arranged and used for storing the fasteners, the fasteners can be conveniently driven to rotate and galvanizing liquid can be conveniently driven to flow in the galvanizing process, so that galvanizing work of the fasteners is facilitated, meanwhile, after galvanizing is completed, the storage barrel is conveniently replaced, the heating furnace, the heat preservation layer and the thermodetector are arranged, heating and heat preservation can be conveniently conducted on the galvanizing pool, and the galvanizing efficiency is improved. And the galvanization work of the fastener is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of fastener technology, and in particular to a fastener galvanizing processing device. Background Technology

[0002] Fasteners are parts used to connect, secure, or assemble mechanical components, typically including bolts, screws, nuts, washers, and pins. They generate mechanical connection force through the mating of external threads with internal threads or other connecting surfaces, achieving the fastening of different components. Fasteners are widely used in industries such as automotive, construction, aerospace, and electronics, and come in a wide variety of types, primarily made of steel, stainless steel, or aluminum alloys. Depending on the application requirements, fastener designs can involve different dimensions, strengths, surface treatments, and corrosion resistance to meet the requirements of different working environments. Fasteners play a vital role in mechanical assembly, providing load-bearing, connection, fixation, and power transmission, and are indispensable basic components in modern industry.

[0003] During the use of galvanizing tanks, fasteners typically require galvanizing to improve their corrosion resistance and wear resistance. Traditional fastener galvanizing equipment often produces unsatisfactory galvanizing results, affecting the galvanizing process. Furthermore, the storage bins used to store fasteners are inconvenient to disassemble, hindering fastener replacement. Utility Model Content

[0004] The purpose of this utility model is to address the aforementioned shortcomings in the existing technology by proposing a fastener galvanizing processing device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] Design a fastener galvanizing processing device, including a base, a bracket fixedly installed on the base, a cylinder fixedly installed on the bracket, the piston rod end of the cylinder penetrating the inner wall of the bracket, a placement mechanism provided at the piston rod end of the cylinder, a column and a heating furnace fixedly installed on the base, a galvanizing tank fixedly installed at the top of the column, an insulation layer fixedly installed on the surface of the galvanizing tank, and a thermometer fixedly installed inside the galvanizing tank.

[0007] Furthermore, the placement mechanism includes a box body, which is fixedly installed on the piston rod end of the cylinder. A motor is fixedly installed on the inner wall of the box body, and the shaft end of the motor passes through the box body. A mounting bracket is fixedly installed on the shaft end of the motor. The mounting bracket is arched in shape, and a plug-in box is fixedly installed at the bottom end of the mounting bracket.

[0008] Furthermore, there are two plug-in boxes, each in a square shape, with a plug rod inserted into the inner wall of the plug-in box.

[0009] Further, the number of the inserting rods is two, and the bottom ends of the two inserting rods are fixedly installed with the same storage barrel.

[0010] Further, the surface of the storage barrel is fixedly installed with a fin, the fin is a square plate, the surface of the storage barrel is provided with a through hole, and the through hole is a cylindrical hole.

[0011] Further, the shape of the support is an arch-shaped frame, and the number of the columns is four.

[0012] Further, the column is a cylindrical rod, and the heat preservation layer is made of extruded polystyrene.

[0013] The polishing machine with eccentric grinding disc has the advantages that the placing mechanism is arranged to store fasteners, and in the process of galvanizing, the fasteners are conveniently driven to rotate and flow with the galvanizing liquid, so that the galvanizing work of the fasteners is facilitated, and meanwhile, after the galvanizing is completed, the storage barrel can be conveniently replaced, the heating furnace, the heat preservation layer and the thermometer are arranged to facilitate heating and heat preservation of the galvanizing pool, and the galvanizing work of the fasteners is facilitated. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a whole structure schematic view of the utility model;

[0015] Figure 2 It is a box body sectional view of the utility model;

[0016] Figure 3 It is an installation frame schematic view of the utility model;

[0017] Figure 4 It is a storage barrel schematic view of the utility model.

[0018] In the drawing: 1, base; 21, installation frame; 22, box body; 23, storage barrel; 24, motor; 25, plug-in box; 26, inserting rod; 27, fin; 28, through hole; 3, heating furnace; 4, column; 5, heat preservation layer; 6, galvanizing pool; 7, thermometer; 8, support; 9, air cylinder. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0020] REFERENCE Figures 1-4A fastener galvanizing processing device, comprising a base 1, characterized in that: the base 1 is provided for mounting a support 8, the base 1 is fixedly provided with the support 8, the support 8 is provided for mounting a cylinder 9, the support 8 is fixedly provided with the cylinder 9, the cylinder 9 is provided for adjusting the height of a placing mechanism, the piston rod end of the cylinder 9 penetrates through the inner wall of the support 8, the piston rod end of the cylinder 9 is provided with the placing mechanism, the placing mechanism is used for storing fasteners, and in the process of galvanizing, the fasteners are conveniently driven to rotate, thereby facilitating the galvanizing work of the fasteners, and after the galvanizing is completed, the storage barrel 23 is conveniently replaced, the base 1 is fixedly provided with a column 4 and a heating furnace 3, the column 4 is provided for mounting a galvanizing pool 6, the heating furnace 3 is provided for heating the liquid in the galvanizing pool 6, which is beneficial to the galvanizing work, the top end of the column 4 is fixedly provided with the galvanizing pool 6, the galvanizing pool 6 is provided for storing galvanizing solution, the surface of the galvanizing pool 6 is fixedly provided with a heat preservation layer 5, the heat preservation layer 5 is used for heat preservation of the galvanizing pool 6, and a thermometer 7 is fixedly installed in the galvanizing pool 6.

[0021] In detail, the placing mechanism comprises a box body 22, the box body 22 is fixedly installed at the piston rod end of the cylinder 9, the box body 22 is in the shape of a cylindrical box, the box body 22 is provided for mounting a motor 24, the inner wall of the box body 22 is fixedly provided with the motor 24, the motor 24 is provided for driving the movement of a mounting frame 21, the rotating shaft end of the motor 24 penetrates through the box body 22, the rotating shaft end of the motor 24 is fixedly provided with the mounting frame 21, the mounting frame 21 is in the shape of an arch, the mounting frame 21 is provided for mounting a plug-in box 25, and the bottom end of the mounting frame 21 is fixedly provided with the plug-in box 25.

[0022] Further, the number of plug-in boxes 25 is two, the top end of the plug-in box 25 is provided with an opening, the plug-in box 25 is provided for plug-in of a plug rod 26, the plug-in box 25 is in the shape of a square box, and the plug-in box 25 is plugged with the plug rod 26.

[0023] Further, the number of plug rods 26 is two, the plug rod 26 is provided for mounting a storage barrel 23, the bottom end of the two plug rods 26 is fixedly provided with the same storage barrel 23, the storage barrel 23 is in the shape of a cylindrical barrel, and the storage barrel 23 is provided for storing fasteners.

[0024] In more detail, the surface of the storage bucket 23 is fixedly provided with fins 27, which are square plates. When the storage bucket 23 rotates, the fins 27 are used to drive the galvanizing solution in the galvanizing pool 6 to flow, thereby facilitating the galvanizing of the fasteners. The surface of the storage bucket 23 is provided with through holes 28, which are cylindrical holes. The through holes 28 are used to facilitate the entry of the galvanizing solution into the storage bucket 23, so as to galvanize the fasteners.

[0025] In general, the support 8 is an arched frame, which is used to support the installation of the air cylinder 9. The number of the stand columns 4 is four, which are used to support the installation of the galvanizing pool 6.

[0026] Finally, the stand column 4 is a cylindrical rod, and the thermal insulation layer 5 is made of extruded polystyrene. As the thermal insulation layer 5 of the galvanizing pool 6, the extruded polystyrene mainly plays the roles of thermal insulation, heat insulation, and pressure resistance. The galvanizing pool 6 needs to maintain a certain high-temperature state during production to ensure the fluidity of the zinc liquid and the process stability. The extruded polystyrene board has excellent thermal insulation performance. Its closed-cell structure significantly reduces the speed of heat conduction, effectively reduces the loss of heat, thereby helping to maintain the temperature stability inside the galvanizing pool 6 and reducing energy consumption. In addition, the extruded polystyrene has high compressive strength and can withstand the mechanical pressure and impact from the outside of the galvanizing pool 6, and is not prone to deformation or damage. This feature enables it to maintain good thermal insulation effect for a long time in practical applications, avoiding the decline in thermal insulation performance due to material aging or damage. The extruded polystyrene also has good water resistance and corrosion resistance and is not prone to water absorption in humid environments, so it can be used in the high-temperature and high-humidity environment of the galvanizing pool 6 for a long time without being damaged.

[0027] Working mode; when working, the storage bucket 23 is taken down through the plug-in box 25 and the plug-in rod 26, then the fasteners are put into the storage bucket 23, and then the storage bucket 23 is hung on the mounting rack 21 through the plug-in box 25 and the plug-in rod 26. Then the galvanizing solution in the galvanizing pool 6 is heated through the heating furnace 3, and the thermometer 7 is observed. When the galvanizing solution reaches the appropriate temperature, the storage bucket 23 is lowered into the galvanizing pool 6 through the downward movement of the air cylinder 9, and then the motor 24 is started to drive the mounting rack 21 to rotate, which drives the storage bucket 23 to rotate through the plug-in box 25 and the plug-in rod 26. In the process of rotation, the fins 27 and the fasteners are rotated, the fins 27 accelerate the flow rate of the galvanizing solution, which facilitates the galvanizing of the fasteners. The thermal insulation layer 5 is provided to achieve the purpose of thermal insulation, so as to ensure that the galvanizing pool 6 maintains a certain high-temperature state during production.

[0028] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A fastener galvanizing apparatus comprising a base (1), characterized in that: The base (1) is fixedly installed with a support (8), the support (8) is fixedly installed with a cylinder (9), the piston rod end of the cylinder (9) penetrates the inner wall of the support (8), the piston rod end of the cylinder (9) is provided with a placing mechanism, the base (1) is fixedly installed with a column (4) and a heating furnace (3), the top end of the column (4) is fixedly installed with a galvanizing pool (6), the surface of the galvanizing pool (6) is fixedly installed with a heat preservation layer (5), the galvanizing pool (6) is fixedly installed with a thermometer (7), the placing mechanism comprises a box body (22), the box body (22) is fixedly installed on the piston rod end of the cylinder (9), the inner wall of the box body (22) is fixedly installed with a motor (24), the rotating shaft end of the motor (24) penetrates the box body (22), the rotating shaft end of the motor (24) is fixedly installed with a mounting bracket (21), the mounting bracket (21) is arc-shaped, and the bottom end of the mounting bracket (21) is fixedly installed with a plug-in box (25).

2. The galvanizing apparatus for fasteners according to claim 1, wherein: The number of the plug-in boxes (25) is two, the plug-in boxes (25) are square boxes, and the inner walls of the plug-in boxes (25) are plugged with plug rods (26).

3. The apparatus for galvanizing fasteners of claim 2 wherein: The number of the plug rods (26) is two, and the bottom ends of the two plug rods (26) are fixedly installed with a same storage bucket (23).

4. The galvanizing apparatus for fasteners according to claim 3, wherein: The surface of the storage bucket (23) is fixedly installed with fins (27), the fins (27) are square plates, the surface of the storage bucket (23) is provided with a through hole (28), and the through hole (28) is a cylindrical hole.

5. The galvanizing apparatus for fasteners according to claim 1, wherein: The support (8) is an arc-shaped bracket, and the number of the columns (4) is four.

6. The galvanizing apparatus for fasteners according to claim 1, wherein: The column (4) is a cylindrical rod, and the heat preservation layer (5) is made of extruded polystyrene.