Sampling inspection sleeve and cobalt removal reaction device

By designing a sampling sleeve with a hook and a leakage hole, the problem of inconvenient sampling of sealing components in the cobalt removal equipment for diamond composite sheets was solved, and a safe and efficient operation process was achieved.

CN223852787UActive Publication Date: 2026-01-30SF DIAMOND CO LTD
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Patent Information

Application Number
CN202520130327.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2026-01-30
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

Existing cobalt removal equipment for diamond composite sheets is prone to dropping during random inspections of the sealing components due to the difficulty in clamping them, resulting in acid splashing, which affects work efficiency and poses safety hazards.

Method used

Design a sampling kit, including a kit body and a hook-on part. The kit body has a space for placing a diamond composite sheet sealing assembly. The kit body is provided with a hook-on part for easy hooking, and leakage holes are provided at the bottom and side walls. The kit body can be lifted by a hook-on tool for easy operation.

Benefits of technology

The design of the sampling sleeve prevents the diamond composite sheet sealing assembly from falling off during the sampling process, improving the safety and efficiency of the operation and eliminating potential safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical etching devices for metal materials, in particular to a spot check sleeve and a cobalt removal reaction device. A cobalt removal reaction device comprises a containing groove, a plurality of bearing cylinders are arranged in the containing groove, the bearing cylinders are used for bearing acid liquor and used for bearing diamond compact sealing assemblies, spot check sleeves are placed in at least part of the bearing cylinders, each spot check sleeve comprises a sleeve body, and a containing space used for containing the diamond compact sealing assemblies is formed in each sleeve body. A hanging part convenient for hooking is arranged on the sleeve body, and a bottom liquid leakage hole is at least formed in the bottom of the sleeve body. When the diamond compact sealing assembly needs to be inspected, the hooking part on the sleeve body is hooked through a hooking tool, the whole sleeve body is lifted, acid liquid is discharged through the liquid leakage hole in the bottom in the lifting process, the operation process is convenient, the diamond compact sealing assembly is lifted in the sampling inspection sleeve, the diamond compact sealing assembly does not fall off compared with direct clamping, and the sampling inspection efficiency is improved. Potential safety hazards are eliminated, and working efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to chemical etching device technical field of metal material especially relates to a kind of sampling set and decobalt reaction device. BACKGROUND

[0002] PDC is sintered from hard alloy matrix and diamond powder or a small amount of cobalt powder under high temperature and high pressure (HTHP) with cobalt as catalyst, and has excellent performance, mainly used for drilling and exploitation of oil, natural gas and the like. Cobalt promotes the formation of D-D bond between diamond particles in PDC synthesis, but has strong affinity with carbon at high temperature and low pressure, which can promote the conversion of diamond to graphite, resulting in reduced wear resistance of the composite sheet, and the difference in thermal expansion coefficient between cobalt and diamond can easily increase stress during high-temperature drilling, causing cracks in the PDC, leading to wear, chipping and tooth breakage and other forms of failure.

[0003] In order to reduce the negative effects (thermal expansion, thermal catalysis, thermal oxidation, etc.) of the binder cobalt on the polycrystalline diamond layer after synthesis, composite sheet manufacturers often use chemical and electrolytic methods to remove or partially remove cobalt from the polycrystalline diamond layer after synthesis for purification treatment, thereby improving the thermal stability of the composite sheet. Chemical method generally uses strong acid and strong base soaking to dissolve cobalt inside the composite sheet in acid and alkali solution to achieve the purpose of removal. In order to improve the rate of decobalt, high temperature, stirring, ultrasonic and other means are usually added.

[0004] During the chemical decobalt process, a decobalt sealing element is generally wrapped around the hard alloy substrate of the polycrystalline diamond composite sheet by injection molding sealing process, so that the upper polycrystalline diamond layer of the polycrystalline diamond composite sheet is exposed outside the decobalt sealing element, and the decobalt sealing element and the polycrystalline diamond composite sheet form a diamond composite sheet sealing assembly. The existing decobalt equipment for diamond composite sheet, with the authorization announcement number CN217973407U, has a plurality of through holes uniformly arranged on the support plate, and a reaction cylinder for placing decobalt liquid and diamond composite sheet sealing assembly is arranged in each through hole. When individual diamond composite sheet sealing assemblies need to be inspected, the diamond composite sheet sealing assemblies are usually directly clamped by plastic clips. Since the surface of the diamond composite sheet sealing assembly is smooth, it is easy to fall off and cause acid splashing, affecting work efficiency and posing safety hazards. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a sampling set for solving the problem of inconvenient clamping and easy falling off of the existing decobalt equipment for diamond composite sheet when sampling the diamond composite sheet sealing assembly.

[0006] The utility model discloses a sampling sleeve adopts following technical scheme: a sampling sleeve, including the casing, the casing has the placing space for placing the diamond composite sheet sealing assembly, is provided with the hitching portion of being convenient for hooking on the casing, is provided with the bottom leakage hole of bottom at least on the casing.

[0007] Further, the side wall of the sleeve is further provided with a side leakage hole.

[0008] Further, the side leakage hole is arranged in groups, and each group of leakage holes is uniformly arranged along the circumference of the side wall of the sleeve.

[0009] Further, the side leakage hole is arranged in at least two groups along the axial direction of the side wall of the sleeve.

[0010] Further, a handle is arranged on the top of the sleeve, and a through hole is arranged on the handle, and the handle and the through hole constitute the hitching portion.

[0011] Further, the handle has two, and the two handles are symmetrically arranged along the top of the sleeve.

[0012] The sampling sleeve is a newly designed sampling sleeve, and the sampling sleeve has the following beneficial effects: the diamond composite sheet sealing assembly is placed in the sleeve of the sampling sleeve, the diamond composite sheet sealing assembly is soaked in acid, when the diamond composite sheet sealing assembly needs to be inspected, the hitching portion on the sleeve is hooked by a hooking tool, the whole sleeve is lifted, at least a bottom leakage hole is arranged on the sleeve, the acid is discharged through the bottom leakage hole during lifting, the operation process is convenient, the diamond composite sheet sealing assembly is lifted in the sampling sleeve, compared with being directly clamped, the diamond composite sheet sealing assembly will not fall off, the safety hazard is eliminated, and the working efficiency is improved.

[0013] The utility model discloses a kind of de-cobalt reaction devices, for solving the problem that existing diamond composite sheet de-cobalt equipment is inconvenient to clamp and prone to fall when carrying out sampling on diamond composite sheet sealing assembly.

[0014] The de-cobalt reaction device adopts the following technical scheme: a de-cobalt reaction device, comprising a receiving tank, a plurality of support cylinders are arranged in the receiving tank, the support cylinders are used to support acid and to support diamond composite sheet sealing assemblies, at least some of the support cylinders are placed with sampling sleeves, the sampling sleeve comprises a sleeve body, the sleeve body has a placing space for placing the diamond composite sheet sealing assembly, the sleeve body is provided with a hitching portion for convenient hooking, and the sleeve body is provided with a bottom leakage hole at least at the bottom.

[0015] Further, the side wall of the sleeve is further provided with a side leakage hole.

[0016] Further, the side leakage hole is arranged in groups, and each group of leakage holes is uniformly arranged along the circumference of the side wall of the sleeve.

[0017] Further, the side liquid leakage holes are arranged in at least two groups along the side wall of the sleeve body in the axial direction.

[0018] Further, a handle is arranged on the top of the sleeve body, and a through hole is arranged on the handle, and the handle and the through hole form a hanging part.

[0019] Further, the handle has two, and the two handles are symmetrically arranged along the top of the sleeve body.

[0020] Further, the supporting cylinders are arranged in a matrix in the accommodating groove, and the supporting cylinders at the four corners and the center position are provided with the sampling sleeves.

[0021] Further, the adjacent supporting cylinders are communicated through the connecting pipes so that the liquid levels of the supporting cylinders are consistent after being communicated, and the cylinder diameter of the supporting cylinder for placing the sampling sleeve is larger than that of the other supporting cylinders for directly supporting the diamond composite sheet sealing assembly.

[0022] Further, the transparent cylinder wall is arranged on one side of the supporting cylinder at the edge position, and the transparent observation window is arranged on the groove wall corresponding to the transparent cylinder wall.

[0023] The improved decobalt reaction device has the advantages that: a plurality of supporting cylinders are arranged in the accommodating groove, and the supporting cylinders are respectively provided with acid liquid and the diamond composite sheet sealing assembly, the diamond composite sheet sealing assembly can be traced through the corresponding supporting cylinder, the diamond composite sheet sealing assembly is soaked in the acid liquid, at least part of the supporting cylinders are provided with the sampling sleeve, the diamond composite sheet sealing assembly is arranged in the sleeve body of the sampling sleeve, the diamond composite sheet sealing assembly is soaked in the acid liquid, when the diamond composite sheet sealing assembly needs to be inspected, the whole sleeve body is lifted through the hooking tool hooking the hanging part on the sleeve body, since the sleeve body is provided with the bottom liquid leakage hole at least at the bottom, the acid liquid is discharged through the bottom liquid leakage hole during lifting, the operation process is convenient, the diamond composite sheet sealing assembly is lifted in the sampling sleeve, compared with being directly clamped, the diamond composite sheet sealing assembly will not fall off, the safety hazard is eliminated, and the working efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is an axial view of the accommodating groove of the decobalt reaction device;

[0025] Figure 2 It is a structural schematic view of the accommodating groove of the decobalt reaction device;

[0026] Figure 3 It is a structural schematic view of the sealing cover of the decobalt reaction device;

[0027] Figure 4 It is a structural schematic view of the sampling sleeve of the decobalt reaction device.

[0028] In the figure: 1, containing groove; 2, support cylinder; 3, sampling sleeve; 4, transparent observation window; 5, sealing element; 6, sealing cover; 7, bottom liquid leakage hole; 8, side liquid leakage hole; 9, handle; 10, through hole. DETAILED DESCRIPTION

[0029] The features and performance of the present application are further described in detail below in conjunction with embodiments.

[0030] First, the technical scheme of the present application is described in general:

[0031] The polycrystalline diamond compact is often subjected to chemical or electrolytic decobalt or partial cobalt removal to purify the polycrystalline diamond layer in the polycrystalline diamond compact, thereby improving the thermal stability of the polycrystalline diamond compact. In the chemical decobalt process, a decobalt sealing element is wrapped around the hard alloy substrate of the polycrystalline diamond compact by injection molding sealing process, so that the upper polycrystalline diamond layer of the polycrystalline diamond compact is exposed outside the decobalt sealing element, and the decobalt sealing element and the polycrystalline diamond compact form a diamond compact sealing assembly.

[0032] The present application is based on the existing technology of diamond compact decobalt equipment, which directly puts the diamond compact sealing assembly into the acid solution in the reaction cylinder. When sampling is needed, the acid solution is splashed due to the direct clamping of the plastic clamp, which affects the work efficiency and poses a safety hazard. A decobalt reaction device is designed, which includes a containing groove, and a plurality of support cylinders are arranged in the containing groove, which can accommodate each diamond compact sealing assembly and realize the traceability function. The support cylinder has acid solution and diamond compact sealing assembly, and each diamond compact sealing assembly is soaked in the acid solution for decobalt. The key of the present application is that a sampling sleeve is designed based on the problem of easy falling caused by direct clamping. At least part of the support cylinders are provided with the sampling sleeve. The sampling sleeve includes a sleeve body, the diamond compact sealing assembly is placed in the sleeve body of the sampling sleeve, a hooking part is arranged on the sleeve body for easy hooking, so that the sleeve body is easily lifted by hooking tools and is not easy to fall off. At least a bottom liquid leakage hole is arranged on the sleeve body to ensure that the acid solution is smoothly discharged when lifted, and the overall operation is convenient.

[0033] Specific embodiments of the decobalt reaction device of the present application:

[0034] The structure diagram of the decobalt reaction device of the present application is shown in Figures 1-4As shown, a decobalt reaction device includes a containing groove 1, the containing groove 1 is a square groove structure, a plurality of supporting barrels 2 are arranged in the containing groove 1, a diamond composite piece sealing assembly is placed in each supporting barrel 2 in one-to-one correspondence, acid liquid is poured into each supporting barrel 2, the diamond composite piece sealing assembly is soaked in the acid liquid for decobalt, at least part of the supporting barrels 2 are provided with an inspection sleeve 3, in order to save space and reasonably utilize resources in the embodiment, the barrel diameter of the supporting barrel 2 in which the inspection sleeve 3 is placed is slightly larger than that of the remaining supporting barrels 2 in which the diamond composite piece sealing assemblies are directly loaded, of course, in other embodiments, all the supporting barrels 2 can be provided with the same size, and the inspection sleeve 3 can be placed in any supporting barrel 2, and the remaining supporting barrels 2 in which the diamond composite piece sealing assemblies are directly loaded have a gap between the diamond composite piece sealing assemblies.

[0035] Specifically, the inspection sleeve 3 includes a sleeve body, the sleeve body is slightly smaller than the supporting barrel 2, the sleeve body has a placing space for placing the diamond composite piece sealing assembly, the inspection sleeve 3 and the diamond composite piece sealing assembly are placed in the supporting barrel 2 with the acid liquid together, a hooking part is arranged on the sleeve body to facilitate hooking, so that the diamond composite piece sealing assembly placed in the inspection sleeve 3 is lifted together with the inspection sleeve 3, and compared with being directly clamped, the diamond composite piece sealing assembly will not fall off, at least a bottom liquid leakage hole 7 is arranged on the bottom of the sleeve body, the acid liquid is discharged through the bottom liquid leakage hole 7 in the lifting process, the operation process is convenient, the safety hidden danger is eliminated, and the work efficiency is improved.

[0036] The bottom of the sleeve body is provided with the bottom liquid leakage hole 7, which can realize filtering of the acid liquid, and does not affect the inspection operation of the diamond composite piece sealing assembly, but in order to realize better filtering effect and make the liquid flow out as soon as possible without splashing in the lifting process, preferably, a side liquid leakage hole 8 is further arranged on the side wall of the sleeve body, so that the liquid is simultaneously leaked through the bottom and the side wall of the sleeve body, the liquid leakage efficiency is improved, and the acid liquid is quickly discharged into the supporting barrel 2 as soon as the lifting starts.

[0037] When considering how to arrange the side liquid leakage hole 8 on the side wall, the liquid leakage effect can be better, preferably, the side liquid leakage holes 8 are arranged in groups, each group of liquid leakage holes is uniformly arranged along the circumference of the side wall of the sleeve body, so that the side liquid leakage holes 8 are uniformly distributed along the circumference of the side wall of the sleeve body, in the lifting process, the liquid is uniformly discharged from the circumference, on the one hand, the liquid discharge efficiency is improved, and on the other hand, the inspection sleeve 3 is stable during the liquid discharge process and will not be inclined, and the reliability of the lifting is ensured. Of course, in other embodiments, a larger side liquid leakage hole 8 can be arranged on one side, and the other side of the inspection sleeve 3 can also ensure the liquid discharge efficiency and the lifting reliability.

[0038] In order to further realize the acid liquid drainage efficiency in the lifting process, so that the acid liquid flows out through the side liquid leakage hole 8 as soon as possible, preferably, the side liquid leakage hole 8 is axially arranged along the side wall of the sleeve body at least in two groups, so that multiple groups of side liquid leakage holes 8 are arranged in the axial direction, which can ensure that the acid liquid is discharged as quickly as possible through the side liquid leakage hole 8 with a shorter distance during lifting, thereby improving the drainage efficiency. Of course, in other embodiments, when the size of the sampling sleeve 3 is relatively low or the side liquid leakage hole 8 is relatively large, only one group of side liquid leakage holes 8 can be provided.

[0039] The side liquid leakage hole 8 is directly lifted by hooking tools, and the side liquid leakage hole 8 constitutes a hooking part to realize the lifting of the sampling sleeve 3. However, since the side liquid leakage hole 8 is located in the acid liquid and is deep, it is not convenient to operate. Therefore, in order to facilitate hooking and improve work efficiency, preferably, a lifting lug 9 is arranged on the top of the sleeve body, and a through hole 10 is arranged on the lifting lug 9. The lifting lug 9 and the through hole 10 constitute a hooking part, so that the lifting lug 9 is located at a higher position and can protrude out of the acid liquid. By cooperating with the through hole 10 on the lifting lug 9 through hooking tools, work efficiency is improved and lifting reliability is ensured. Of course, in other embodiments, a hook can be arranged on the top of the sleeve body, and the hooking tools can be hooked to lift.

[0040] One lifting lug 9 arranged on the sampling sleeve 3 can ensure the convenience of lifting operation, but during the lifting process, the sampling sleeve 3 may not be stable enough to shake due to one side lifting. Therefore, preferably, in the present embodiment, two lifting lugs 9 are arranged symmetrically along the top of the sleeve body. When lifting is needed, the symmetric lifting lugs 9 can be used for lifting to ensure the stability of the lifting process and make the sampling sleeve 3 more reliable in use.

[0041] In the present embodiment, the support cylinders 2 are arranged in a matrix in the containing groove 1. Since the containing groove 1 has a square structure, the matrix arrangement can place more support cylinders 2 in a limited space. Since the containing groove 1 needs a high-temperature environment, the temperature at different positions may be different. The support cylinders 2 at the four corners and the center position are arranged with the sampling sleeve 3. Specifically, the support cylinders 2 at the center and the four corners are slightly larger than those at other positions, which can realize sampling and testing of diamond composite sheet sealing assemblies at different orientations, and the sampling and testing effect is more perfect. Of course, in other embodiments, when the containing groove 1 is a ring-shaped groove, the support cylinders 2 can also be arranged in a ring-shaped array in the containing groove 1, and the support cylinders 2 at the center and the edge positions are arranged with the sampling sleeve 3.

[0042] In the prior art, the containing groove 1 is a common non-transparent box body, when it is necessary to observe the acid liquid condition, it is necessary to open the groove cover of the containing groove 1 to observe, since the acid liquid is easy to volatilize and is harmful to human body, such operation is not only troublesome but also dangerous, preferably, the adjacent supporting barrels 2 are communicated through the connecting pipes to make the liquid levels of the supporting barrels 2 consistent after being communicated, the barrel diameter of the supporting barrel 2 for placing the sampling sleeve 3 is larger than that of the other supporting barrels 2 for directly containing the diamond composite piece sealing assembly, the acid liquid is convenient to add to the communicated supporting barrels 2, can flow to the other supporting barrels 2 through one supporting barrel 2, and the liquid level consistency can be ensured, so that the decobalt effect is the same.

[0043] The side of the supporting barrel 2 with at least one edge position abutting the containing groove 1 is a transparent barrel wall, the containing groove 1 is provided with a transparent observation window 4 at the position corresponding to the transparent barrel wall, and the liquid level condition of the acid liquid is observed through the transparent observation window 4, which is safe to observe from the outside and convenient to operate. Of course, in other embodiments, the supporting barrels 2 can be independently provided, and the acid liquid with about the same capacity is added to each supporting barrel 2. Since the sizes of the supporting barrels 2 except the supporting barrel 2 for placing the sampling sleeve 3 are the same, one transparent observation window 4 can be arranged in each of the supporting barrel 2 for placing the sampling sleeve 3 and the other supporting barrels 2, and the observation effect can be achieved.

[0044] Since the acid liquid is easy to volatilize, in order to ensure better decobalt effect, preferably, the containing groove 1 is provided with a sealing element 5 at the top, the containing groove 1 is provided with a sealing cover 6, the sealing cover 6 and the containing groove 1 are matched and sealed, the sealing property of the decobalt reaction device is ensured, and the volatilization rate of the acid liquid is slowed down.

[0045] From the above description of the specific embodiments of the decobalt reaction device of the utility model, it can be seen that the decobalt reaction device of the utility model can support the acid liquid and the diamond composite piece sealing assembly in the multiple supporting barrels in the containing groove respectively, can trace each diamond composite piece sealing assembly, at least part of the supporting barrels are provided with the sampling sleeve, when it is necessary to inspect the diamond composite piece sealing assembly, the hooking tool is hooked on the hooking part on the sleeve body to lift the whole sleeve body, since the sleeve body is provided with at least a bottom liquid leakage hole at the bottom, the acid liquid is discharged through the bottom liquid leakage hole in the lifting process, the operation process is convenient, and the diamond composite piece sealing assembly is lifted in the sampling sleeve, compared with being directly clamped, will not fall off, the safety hidden danger is eliminated, and the work efficiency is improved.

[0046] The embodiment of the sampling sleeve of the utility model is the same as that of the sampling sleeve in the above decobalt reaction device, and therefore will not be described again.

[0047] The above merely describes preferred embodiments of the present application, and is not used to limit the present application, and the patent protection scope of the present application is subject to the claims, and any equivalent structural changes made according to the content of the specification and drawings of the present application should also be included in the protection scope of the present application.

Claims

1. A test kit, characterized in that The sleeve body has a placing space for placing the diamond composite plate sealing assembly, and a hooking part is arranged on the sleeve body to facilitate hooking.

2. The test kit of claim 1 wherein, The side wall of the sleeve body is further provided with a side liquid leakage hole.

3. The test kit of claim 2 wherein, The side liquid leakage holes are arranged in groups, and each group of the liquid leakage holes is uniformly arranged along the circumference of the side wall of the sleeve body.

4. The kit of claim 3, wherein the kit further comprises a device for collecting a sample from the subject. The side liquid leakage holes are arranged in at least two groups along the axial direction of the side wall of the sleeve body.

5. The kit according to any one of claims 1 to 4, wherein the kit further comprises a device for collecting a sample of the bodily fluid. A handle is arranged on the top of the sleeve body, and a through hole is arranged on the handle to form the hooking part.

6. The kit of claim 5, wherein the kit further comprises a device for collecting a sample from a subject. The handle has two parts, and the two parts are symmetrically arranged along the top of the sleeve body.

7. A decobalt reaction device comprising a containing tank, a plurality of supporting cylinders are arranged in the containing tank, the supporting cylinders are used for supporting acid liquid and used for supporting a diamond compact sealing assembly, characterized in that, At least part of the supporting cylinders is provided with a sampling sleeve, and the sampling sleeve is the sampling sleeve as claimed in any one of claims 1-6.

8. The decobalt reaction apparatus of claim 7, wherein, The supporting cylinders are arranged in a matrix in the accommodating groove, and the supporting cylinders at the four corners and the center are provided with the sampling sleeves.

9. The decobalt reaction apparatus of claim 8, wherein, The adjacent supporting cylinders are connected by the connecting pipes to make the liquid levels of the supporting cylinders consistent after being connected, and the cylinder diameter of the supporting cylinder for placing the sampling sleeve is larger than that of the supporting cylinder for directly accommodating the diamond composite plate sealing assembly.

10. The decobalt reaction apparatus of claim 9, wherein, The transparent cylinder wall is arranged on one side of the accommodating groove of at least one supporting cylinder at the edge position, and a transparent observation window is arranged on the groove wall of the accommodating groove corresponding to the transparent cylinder wall.

Citation Information

Patent Citations

  • Cobalt removing equipment for diamond compact

    CN217973407U