Tunneling advanced early warning device of tunneling machine with tunneling advanced detection sensor assembly and tunneling advanced early warning device with tunneling advanced detection sensor assembly
By fixing the vibration sensor to the outside of the tunnel wall, the problem of sensor disassembly and loosening is solved, enabling convenient installation and stable monitoring, and improving the sensor's service life and safety.
Patent Information
- Application Number
- CN202520457844.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-14
AI Technical Summary
In existing seismic detection technologies, vibration sensors are difficult to disassemble and retrieve after being installed in holes in the sidewalls of the tunnel, and they are prone to loosening after long-term use, affecting the monitoring effect.
A pre-detection sensor assembly for tunneling was designed. The vibration sensor is fixed to the outside of the tunnel wall through a combination structure of a fixed platform, a first anchor rod, a fixed block, a bidirectional screw, and a clamping plate. The stability is enhanced by connecting rods and second anchor rods. The turntable position is fixed by spring rods and limiting plates. Protective covers and damping springs are used to reduce external impacts, and rubber pads are used to increase friction.
This enables convenient installation and removal of vibration sensors, improves stability, reduces the risk of loosening and damage, and enhances the reliability and safety of monitoring.
Smart Images

Figure CN223854288U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of coal mine monitoring equipment, specifically a tunneling machine advance detection sensor assembly for advance early warning during tunneling. Background Technology
[0002] In the process of coal mining, on-demand exploration technology is a cutting-edge technology applied to mine geological exploration. It can detect the geological conditions ahead in real time during the tunneling process, providing a strong guarantee for the safe production of the mine.
[0003] Existing technologies for geological exploration during tunneling mainly include two types: seismic exploration during tunneling and electrical resistivity tomography (EDT). Seismic exploration during tunneling utilizes the vibration signals generated by the tunneling machine cutting coal walls or breaking rocks as a seismic source. Data is collected by sensors and then transmitted to computer equipment for processing and imaging, enabling real-time detection of geological conditions ahead of the tunnel. However, during long-term observation, it has been found that existing vibration sensors are usually installed by drilling holes in the tunnel sidewall and then sealing them with concrete. This makes it difficult to disassemble, recycle, and reuse the sensors later.
[0004] Therefore, this utility model provides a tunneling machine-based advance detection sensor assembly for advance early warning during tunneling. Summary of the Invention
[0005] To overcome the shortcomings of existing technologies and solve at least one of the problems mentioned in the background technology, a tunneling machine advance detection sensor assembly is proposed as an advance warning device for tunneling machines.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: The tunneling machine's on-demand advance detection sensor assembly and early warning device includes a tunnel wall; a fixed platform is fixedly connected to the side wall of the tunnel wall; a first anchor rod is installed together in the middle of the tunnel wall and the fixed platform; a fixed block is fixedly connected to the end of the first anchor rod; a slide rail is fixedly connected to the bottom of the fixed block; a bidirectional screw is rotatably connected to the middle of the slide rail; a turntable is fixedly connected to the end of the bidirectional screw; a pair of sliders are symmetrically threaded to the middle of the bidirectional screw; and a... The clamping plate has a semi-circular structure. A vibration sensor is installed between the clamping plates. Through the above structure, a fixing platform is set to connect the first anchor rod and the fixing block. With the cooperation of the bidirectional screw, the slider and the clamping plate, the vibration sensor can be fixed to the outside of the tunnel wall. This reduces the difficulty of disassembly and recycling caused by fixing the vibration sensor inside the tunnel wall in the traditional way. This improves the convenience of installing and disassembling the vibration sensor. At the same time, it can reduce the situation where the vibration sensor becomes loose due to long-term vibration when fixed inside the tunnel wall, which affects the monitoring effect.
[0007] Preferably, the fixed block side wall is hinged with a plurality of connecting rods; the plurality of connecting rods are uniformly distributed around the fixed block; the connecting rod end is hinged with a fixed plate; the side wall of the fixed plate is fixedly connected with a second anchor rod; through the above structure, the connecting rod, the fixed plate and the second anchor rod are arranged, the second anchor rod can be embedded in the roadway wall, so that the fixed block can be connected with the roadway wall, thereby improving the stability of the overall position, and reducing the loosening of the first anchor rod during long-term use.
[0008] Preferably, the bottom of the slide rail is fixedly connected with a support plate; a pair of spring rods are installed in the middle of the support plate; the top of the spring rod is fixedly connected with a limiting plate; a plurality of limiting grooves are formed in the side wall of the turntable; through the above structure, the spring rod, the limiting plate and the limiting groove are arranged, the limiting plate is inserted into the limiting groove, so that the position of the turntable is fixed, thereby reducing the rotation of the bidirectional screw caused by vibration, and the mutual moving away of the clamping plates, thereby affecting the fixing stability of the vibration sensor.
[0009] Preferably, the side wall of the clamping plate is fixedly connected with a connecting plate; the side wall of the connecting plate is fixedly connected with a protective cover; through the above structure, the connecting plate and the protective cover are arranged, the vibration sensor is protected from the outside when the clamping plate fixes the vibration sensor, so as to reduce the impact of external objects on the vibration sensor, thereby reducing the damage of the vibration sensor, and improving the safety of the vibration sensor in use.
[0010] Preferably, the top and bottom of the protective cover are fixedly connected with a plurality of damping springs; the ends of the plurality of damping springs are fixedly connected with a baffle; through the above structure, the damping spring and the baffle are arranged, the impact force when the external object hits the protective cover is reduced, so as to reduce the damage and deformation of the protective cover caused by strong impact, thereby affecting the protection effect of the vibration sensor.
[0011] Preferably, the inner side wall of the clamping plate is fixedly connected with a rubber pad; the rubber pad is a semicircular structure; through the above structure, the rubber pad is arranged to connect the clamping plate, the friction between the clamping plate and the vibration sensor is improved, so as to reduce the sliding of the vibration sensor when it is fixed, and affect the vibration monitoring.
[0012] The beneficial effects of the utility model are as follows:
[0013] 1. The utility model relates to a kind of with the advance detection sensor component of digging, and advance early warning device is dug with digging, by setting fixed platform connection first anchor and fixed block, cooperate bidirectional screw and sliding block and clamping plate, vibration sensor can be fixed in the outside of roadway wall, to reduce the vibration sensor fixed in the inside of roadway wall in traditional way, to reduce the situation that it is difficult to disassemble and recycle in later period, to improve the convenience when installing and disassembling vibration sensor, simultaneously, it can reduce the loosening of vibration sensor caused by long-time vibration, and affect monitoring effect.
[0014] 2.The tunneling machine with the advanced detection sensor assembly according to the utility model discloses a tunneling machine with advanced detection sensor assembly, through setting up connecting rod, fixed plate and second anchor rod, can be connected with fixed block and roadway wall through embedding second anchor rod in roadway wall, thereby improve the stability of the overall position, reduce the loosening of first anchor rod in long time use. BRIEF DESCRIPTION OF DRAWINGS
[0015] The utility model will be further described below in combination with the drawings.
[0016] Figure 1 It is the perspective view of the utility model;
[0017] Figure 2 It is the cooperation structure schematic diagram of first anchor rod and fixed platform in the utility model;
[0018] Figure 3 It is the cooperation structure schematic diagram of baffle and protective cover in the utility model;
[0019] Figure 4 It is the cooperation structure schematic diagram of slider and slide rail in the utility model;
[0020] Figure 5 It is the cooperation structure schematic diagram of limiting plate and limiting groove in the utility model;
[0021] Figure 6 It is the whole section structure schematic diagram in the utility model.
[0022] Legend:
[0023] 1, roadway wall;11, fixed platform;12, first anchor rod;13, fixed block;14, slide rail;15, bidirectional screw;16, turntable;17, slider;18, clamping plate;19, vibration sensor;2, connecting rod;21, fixed plate;22, second anchor rod;3, support plate;31, spring rod;32, limiting plate;33, limiting groove;4, connecting plate;41, protective cover;5, damping spring;51, baffle;6, rubber pad. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0025] The specific embodiments are given below.
[0026] As Figures 1 to 4 shown, the utility model discloses a kind of with digging advanced detection sensor components with digging and with digging advanced warning device of tunneling machine, including roadway wall 1;The fixed platform 11 of roadway wall 1 side wall is fixedly connected;First anchor rod 12 is installed in the middle part of roadway wall 1 and fixed platform 11 in common;The fixed block 13 of first anchor rod 12 end is fixedly connected;The slide rail 14 of fixed block 13 bottom is fixedly connected;The bidirectional screw rod 15 of slide rail 14 middle part is rotatably connected;The turntable 16 of bidirectional screw rod 15 end is fixedly connected;A pair of sliding block 17 are symmetrically screwed in the middle part of bidirectional screw rod 15;The clamping plate 18 of sliding block 17 top is fixedly connected;The clamping plate 18 is semicircular structure;Vibration sensor 19 is installed between the clamping plate 18;When working, first anchor rod 12 is embedded in roadway wall 1 and makes fixed platform 11 and roadway wall 1 surface close contact, then using expansion bolt will fixed platform 11 be fixed on roadway wall 1, then vibration sensor 19 and fixed block 13 surface close contact, then rotate turntable 16 and bidirectional screw rod 15, drive sliding block 17 and clamping plate 18 relative movement, when bidirectional screw rod 15 positive rotation will make clamping plate 18 close to each other, to hold vibration sensor 19 fixed, vibration sensor 19 can be installed at this time, and the line of vibration sensor 19 is connected with ground monitoring equipment, when vibration occurs, it will be transmitted to fixed block 13 through first anchor rod 12, vibration sensor 19 and fixed block 13 close contact at this time can be conducted to monitoring equipment on vibration, when vibration sensor 19 needs to be disassembled, can be through reverse turntable 16 and bidirectional screw rod 15, can drive clamping plate 18 away from each other, to remove the fixation of vibration sensor 19, vibration sensor 19 can be disassembled, through the above structure, set fixed platform 11 connect first anchor rod 12 and fixed block 13, cooperate bidirectional screw rod 15 and sliding block 17 and clamping plate 18, vibration sensor 19 can be fixed outside roadway wall 1 by the above structure, to reduce the vibration sensor 19 fixed in the inside of roadway wall 1 in traditional way, lead to difficult to disassemble and recycle in later period, to improve the convenience when vibration sensor 19 is installed and disassembled, vibration sensor 19 can be simultaneously reduced fixed in the inside of roadway wall 1, because long time vibration leads to loosening, and affect monitoring effect.
[0027] As Figure 1 With Figure 2As shown, the side wall of the fixed block 13 is hinged with a plurality of connecting rods 2; the plurality of connecting rods 2 are uniformly distributed around the fixed block 13; the end of the connecting rod 2 is hinged with a fixed plate 21; the side wall of the fixed plate 21 is fixedly connected with a second anchor rod 22; during operation, after the fixed table 11 is fixed inside the roadway wall 1, then the second anchor rod 22 is embedded inside the roadway wall 1, at this time the connecting rod 2 will be fixed from the four around the fixed block 13, when the surface curvature of the roadway wall 1 is different, the angle between the second anchor rod 22 and the roadway wall 1 is adjusted by rotating the connecting rod 2 and the fixed plate 21, so that the second anchor rod 22 and the roadway wall 1 are close to the vertical state, and then the second anchor rod 22 is embedded in the roadway wall 1, through the above structure, the connecting rod 2, the fixed plate 21 and the second anchor rod 22 are arranged, the second anchor rod 22 can be embedded in the roadway wall 1, so that the fixed block 13 and the roadway wall 1 can be connected, thereby improving the stability of the overall position, to reduce the loosening of the first anchor rod 12 during long-term use.
[0028] As shown in FIG Figure 4 With Figure 5 As shown, the bottom of the slide rail 14 is fixedly connected with a support plate 3; a pair of spring rods 31 are installed in the middle of the support plate 3; the top of the spring rod 31 is fixedly connected with a limiting plate 32; a plurality of limiting grooves 33 are formed in the side wall of the rotating disc 16; during operation, when it is necessary to rotate the rotating disc 16, the limiting plate 32 can be pulled downward to move away from the rotating disc 16, then the rotating disc 16 is rotated to drive the clamping plate 18 to clamp and fix the vibration sensor 19, then the spring rod 31 is loosened to rebound and drive the limiting plate 32 to insert into the limiting groove 33, at this time the position of the rotating disc 16 and the bidirectional screw rod 15 can be fixed, through the above structure, the spring rod 31, the limiting plate 32 and the limiting groove 33 are arranged, the position of the rotating disc 16 can be fixed by inserting the limiting plate 32 into the limiting groove 33, so as to reduce the rotation of the bidirectional screw rod 15 caused by vibration, which causes the clamping plates 18 to move away from each other, thereby affecting the fixing stability of the vibration sensor 19.
[0029] As Figure 3 With Figure 4 As shown, the side wall of the clamping plate 18 is fixedly connected with a connecting plate 4; the side wall of the connecting plate 4 is fixedly connected with a protective cover 41; during operation, when the clamping plates 18 move close to each other, the protective covers 41 on the side of the clamping plates 18 will also move close to each other, after the vibration sensor 19 is clamped and fixed, the protective cover 41 will surround the vibration sensor 19 inside, so as to protect the vibration sensor 19, when external impact occurs to the vibration sensor 19, it will contact the external protective cover 41, through the above structure, the connecting plate 4 and the protective cover 41 are arranged, when the clamping plate 18 fixes the vibration sensor 19, the vibration sensor 19 can be protected from the outside, so as to reduce the impact of external objects on the vibration sensor 19, which can cause damage to the vibration sensor 19, and can improve the safety of the vibration sensor 19 during use.
[0030] like Figure 1 and Figure 3 As shown, multiple damping springs 5 are fixedly connected to the top and bottom of the protective cover 41; the ends of the multiple damping springs 5 are jointly fixedly connected to a baffle 51; during operation, when the protective cover 41 protects the vibration sensor 19, the baffle 51 is located outside the protective cover 41 and can protect the protective cover 41. When an external object hits the protective cover 41, it will come into contact with the baffle 51. At this time, the damping springs 5 will buffer the impact through their own contraction and rebound. Through the above structure, by setting the damping springs 5 and the baffle 51, the impact force when an external object hits the protective cover 41 can be reduced, so as to reduce the situation where the protective cover 41 is damaged or deformed due to strong impact, thereby affecting the protective effect on the vibration sensor 19.
[0031] like Figure 4 As shown, a rubber pad 6 is fixed to the inner wall of the clamping plate 18; the rubber pad 6 has a semi-circular structure; during operation, when the clamping plate 18 clamps and fixes the vibration sensor 19, the rubber pad 6 located on the inner side of the clamping plate 18 will contact the surface of the vibration sensor 19. Through the above structure, the rubber pad 6 is set to connect the clamping plate 18, which can increase the friction between the clamping plate 18 and the vibration sensor 19, thereby reducing the possibility of the vibration sensor 19 sliding when it is fixed, thus affecting the vibration monitoring.
[0032] like Figure 1 and Figure 2 As shown, the connection between the tunnel wall 1 and the first anchor rod 12 is filled with concrete and anchoring agent. During operation, a hole is pre-drilled in the middle of the tunnel wall 1, and then anchoring agent and concrete are poured into the connection in the hole. Then, the first anchor rod 12 is embedded in the hole. Through the above structure, the connection between the tunnel wall 1 and the first anchor rod 12 is filled with concrete and anchoring agent, which can improve the stability of the connection between the first anchor rod 12 and the tunnel wall 1 and reduce the possibility of the first anchor rod 12 loosening and falling off due to vibration.
[0033] Working principle: the first anchor rod 12 is embedded in the roadway wall 1 and the fixed table 11 is in close contact with the surface of the roadway wall 1, then the expansion bolts are used to fix the fixed table 11 on the roadway wall 1, then the vibration sensor 19 is in close contact with the surface of the fixed block 13, then the rotating disc 16 and the bidirectional screw rod 15 are rotated, driving the sliding block 17 and the clamping plate 18 to move relative to each other, when the bidirectional screw rod 15 rotates in the positive direction, the clamping plate 18 moves closer to each other, thereby clamping and fixing the vibration sensor 19, at this time the installation of the vibration sensor 19 can be completed, and the line of the vibration sensor 19 is connected with the ground monitoring device, when vibration occurs, it will be transmitted to the fixed block 13 through the first anchor rod 12, at this time the vibration sensor 19 is in close contact with the fixed block 13, which can conduct the vibration to the monitoring device, when the vibration sensor 19 needs to be disassembled, the rotating disc 16 and the bidirectional screw rod 15 can be reversed, which can drive the clamping plate 18 to move away from each other, thereby releasing the fixation of the vibration sensor 19, and the vibration sensor 19 can be disassembled, after the fixed table 11 is fixed inside the roadway wall 1, the second anchor rod 22 is embedded in the roadway wall 1, at this time the connecting rod 2 is fixed again from the four around the fixed block 13, when the surface curvature of the roadway wall 1 is different, the angle of the second anchor rod 22 and the roadway wall 1 is adjusted by rotating the connecting rod 2 and the fixed plate 21, so that the second anchor rod 22 and the roadway wall 1 are close to the vertical state, then the second anchor rod 22 is embedded in the roadway wall 1, when the rotating disc 16 needs to be rotated, the limiting plate 32 is pulled down to move away from the rotating disc 16 by pulling the spring rod 31, then the rotating disc 16 is rotated to drive the clamping plate 18 to clamp and fix the vibration sensor 19, then the spring rod 31 is released to rebound, and the limiting plate 32 is inserted into the limiting slot 33, at this time the position of the rotating disc 16 and the bidirectional screw rod 15 can be fixed, when the clamping plate 18 moves closer to each other, the protective cover 41 on the side of the clamping plate 18 moves closer to each other, when the vibration sensor 19 is clamped and fixed, the protective cover 41 surrounds the vibration sensor 19, thereby protecting the vibration sensor 19, when external impact occurs to the vibration sensor 19, it will contact the protective cover 41 outside, when the protective cover 41 protects the vibration sensor 19, the baffle 51 outside the protective cover 41 can protect the protective cover 41, when external objects impact the protective cover 41, they will contact the baffle 51, at this time the damping spring 5 will buffer through its own contraction and rebound, when the clamping plate 18 clamps and fixes the vibration sensor 19, the rubber pad 6 inside the clamping plate 18 will contact the surface of the vibration sensor 19, by pre-drilling a hole in the middle of the roadway wall 1, then pouring anchor agent and concrete into the connection inside the hole, then embedding the first anchor rod 12 in the hole.
[0034] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A kind of sensor assembly of advance detection with excavation heading machine, and it includes roadway wall (1);Its characterized in that: The roadway wall (1) side wall is fixed with a fixed table (11); the roadway wall (1) and the fixed table (11) are provided with a first anchor rod (12) in the middle; the first anchor rod (12) is fixedly connected with a fixed block (13); the fixed block (13) is fixedly connected with a slide rail (14) at the bottom; the slide rail (14) is rotatably connected with a bidirectional screw rod (15) in the middle; the bidirectional screw rod (15) is fixedly connected with a rotating disc (16) at the end; the bidirectional screw rod (15) is symmetrically connected with a pair of sliding blocks (17) in the middle; the sliding blocks (17) are fixedly connected with clamping plates (18) at the top; the clamping plates (18) are semicircular in structure; the clamping plates (18) are provided with a vibration sensor (19) between them.
2. The tunneling machine with a sensor assembly for advanced detection according to claim 1, characterized in that: The fixed block (13) side wall is hinged with a plurality of connecting rods (2); a plurality of the connecting rods (2) are uniformly distributed around the fixed block (13); the connecting rod (2) end is hinged with a fixed plate (21); the fixed plate (21) side wall is fixedly connected with a second anchor rod (22).
3. The tunneling machine with a sensor assembly for advanced detection according to claim 1, characterized in that: The slide rail (14) is fixedly connected with a support plate (3) at the bottom; the support plate (3) is provided with a pair of spring rods (31) in the middle; the spring rods (31) are fixedly connected with limit plates (32) at the top; the rotating disc (16) side wall is provided with a plurality of limiting grooves (33).
4. The tunneling machine with a sensor assembly for advanced detection according to claim 1, characterized in that: The clamping plate (18) side wall is fixedly connected with a connecting plate (4); the connecting plate (4) side wall is fixedly connected with a protective cover (41).
5. The machine according to claim 4, characterized in that: The protective cover (41) top and bottom are fixedly connected with a plurality of damping springs (5); a plurality of the damping springs (5) are fixedly connected with a baffle (51) at the end.
6. The machine according to claim 1, characterized in that: The clamping plate (18) inner side wall is fixedly connected with a rubber pad (6); the rubber pad (6) is semicircular in structure.
7. The machine according to claim 1, characterized in that: The roadway wall (1) and the first anchor rod (12) are filled with concrete and anchoring agent at the connection.