Product in-situ detection mechanism
By using a detachable inspection platform and high-precision sensor design, the problem of traditional in-situ inspection mechanisms being unable to adapt to products of different models and sizes has been solved, achieving efficient and accurate in-situ product inspection and improving the flexibility and automation of the production line.
Patent Information
- Application Number
- CN202422977423.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Traditional in-situ testing agencies can only detect whether a product is placed, but cannot detect whether it is placed in the designed position or misaligned. Furthermore, they cannot adapt to products of different models and sizes, resulting in limited testing accuracy and flexibility.
Employing a detachable testing platform and positioning detection mechanism, combined with high-precision sensors and contact design, the system achieves accurate detection of product positioning through the cooperation of the detection and receiving sections. Limiting probes and guiding mechanisms ensure the flexibility and adaptability of the testing platform.
It enables rapid adaptation to different product models and sizes, improves testing accuracy and production efficiency, reduces production costs and cycles, and enhances testing accuracy and automation.
Smart Images

Figure CN223856389U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to product detection device field, especially in product in position detection mechanism. BACKGROUND
[0002] In modern manufacturing industry, product quality detection and positioning are important links to ensure production efficiency and product quality, with the continuous improvement of the automation degree of production line, the requirement of product in position detection mechanism is also higher and higher, the traditional in position detection mechanism is generally the mechanism that detects whether the preassembled product is placed to the specified position and whether it is missed, the mechanism on the market can only detect whether it is placed, cannot detect whether the placed product is placed to the design position, or is placed skew, or is not placed flat, etc.
[0003] In addition, the traditional in position detection mechanism generally adopts fixed detection mode, cannot adapt to different models and sizes of products, and the detection precision and flexibility are limited, therefore, developing an in position detection mechanism that can efficiently and accurately detect the in position condition of products, and can adapt to different product models and sizes, has also become the problem to be solved in current manufacturing industry. UTILITY MODEL CONTENT
[0004] In order to solve the problem that the traditional mechanism in the prior art can only detect whether the product is placed, cannot detect whether the placed product is placed to the design position, or is placed skew, or is not placed flat, etc, the utility model provides a product in position detection mechanism;
[0005] The utility model provides a product in position detection mechanism adopts the following technical scheme:
[0006] A product in position detection mechanism, including base, top plate, pneumatic cylinder, guide mechanism, detection platform, processing tool no.
[0007] The inside of detection platform is installed with in position detection mechanism;
[0008] Further, the number of in position detection mechanisms is equal to the sum of the number of processing tool no.
[0009] Further, the detection part receiving part includes mounting frame, the mounting frame is installed on the top of detection platform through bolt, the inside of mounting frame is installed with in position probe;
[0010] Further, the receiving part comprises a mounting block; an installation hole is formed in the inside of the detection platform, and the mounting block is mounted in the installation hole; a through hole is formed in the inside of the mounting block, and a connecting rod is arranged in the through hole; the top of the connecting rod is arranged on the upper side of the detection platform, and a sensor is mounted on the top of the connecting rod through screw threads; the bottom of the connecting rod is arranged on the lower side of the detection platform, and a contact connected with the sensor is mounted on the bottom of the connecting rod through screw threads; a spring is fixedly mounted between the contact and the detection platform; and the spring is sleeved on the outer side wall of the connecting rod.
[0011] Further, when the sensor is level with the in-position probe, the sensor and the in-position probe can induct each other to make the equipment issue a corresponding alarm.
[0012] Further, the bottom of the contact is in a spherical surface structure.
[0013] Further, the detection platform and the lifting platform are detachably connected, so that different types and models of detection platforms can be replaced for products.
[0014] Further, the in-position probe is detachably mounted on the top of the top plate and is used in cooperation with the guide mechanism, and a transmitting end for inducting the in-position probe is arranged at the maximum stroke of the guide mechanism; when the in-position probe is level with the transmitting end, the equipment issues a corresponding alarm.
[0015] In conclusion, the beneficial effects of the utility model are as follows:
[0016] The utility model discloses a detachable detection platform, an in-position detection mechanism and a flexible limiting mechanism, which can accurately detect the in-position condition of products and quickly adapt to different product models and sizes. First, the detection platform and the lifting platform are detachably connected, so that different types and models of detection platforms can be replaced for products. This makes the detection mechanism quickly adapt to different product models and sizes, and reduces production cost and production cycle.
[0017] In addition, the in-position detection mechanism comprises a detection part and a receiving part, which can accurately detect the in-position condition of products on the detection platform and whether the position is placed flat. The high-precision sensor and the contact improve the detection precision and accuracy of the detection mechanism. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a schematic diagram of the whole structure of the utility model;
[0019] Figure 2 It is an enlarged schematic diagram of part A of the utility model. Figure 1
[0020] As shown in Figure: 1 - base, 2 - top plate, 3 - cylinder, 31 - lifting platform, 4 - guide mechanism, 5 - detection platform, 6 - machining tool one, 61 - machining tool two, 7 - mounting frame, 71 - in place probe, 8 - mounting block, 81 - connecting rod, 82 - sensor, 83 - contact, 84 - spring, 9 - limit probe. DETAILED DESCRIPTION
[0021] The following will be described in detail in combination with the accompanying drawings Figures 1-2 The utility model makes further detailed description:
[0022] The utility model embodiment discloses a product in place detection mechanism, as shown in Figure Figure 1 、 2 A product in place detection mechanism, including base 1, top plate 2, cylinder 3, guide mechanism 4, detection platform 5, machining tool one 6, machining tool two 61, the top of base 1 is installed with machining tool one 6, machining tool two 61 for preventing the product through bolt, and the upper side of base 1 is provided with top plate 2;The top of top plate 2 is installed with cylinder 3 through bolt;The output end of cylinder 3 is installed with lifting platform 31 through top plate 2;Lifting platform 31 is provided with guide mechanism 4 between top plate 2;The bottom of lifting platform 31 is installed with detection platform 5 for detecting product;Detection platform 5 is installed with in place detection mechanism in the inside;In this embodiment, cylinder 3 is fixed through the mounting point on top plate 2, and the output end thereof is connected with lifting platform 31 through top plate 2;When cylinder 3 works, lifting platform 31 will be lifted under the impetus of cylinder 3;Guide mechanism 4 is used for ensuring that the lifting movement of lifting platform 31 is stable and the direction is accurate;Through the cooperation of cylinder 3 and guide mechanism 4, the stable lifting of lifting platform 31 is realized, and a reliable platform is provided for the detection of product;The increase of in place detection mechanism jointly constitutes an mechanism that can detect whether the product in place and position placement are flat;
[0023] As shown in Figure Figure 1 、 2 The number of in place detection mechanisms is equal to the sum of the number of machining tool one 6 and machining tool two 61, and one-to-one correspondence;In place detection mechanism includes detection part, receiving part;In this embodiment, this design can ensure that each machining tool has corresponding in place detection mechanism, thereby improving the accuracy and efficiency of detection;Meanwhile, through the cooperation of detection part and receiving part, the product in place and position placement detection can be realized, and the reliability of detection is further improved;
[0024] As shown in Figure Figure 1 、 2The detection part receiving part includes a mounting frame 7; the mounting frame 7 is bolted to the top of the detection platform 5; the inside of the mounting frame 7 is provided with an in-place probe 71; the receiving part includes a mounting block 8; the inside of the detection platform 5 is provided with a mounting hole, the inside of the mounting hole is provided with the mounting block 8, the inside of the mounting block 8 is provided with a through hole, and the inside of the through hole is provided with a connecting rod 81; the top of the connecting rod 81 is arranged on the upper side of the detection platform 5, and a sensor 82 is threadedly mounted; the bottom of the connecting rod 81 is arranged on the lower side of the detection platform 5, and a contact 83 connected with the sensor 82 is threadedly mounted; a spring 84 is fixedly installed between the contact 83 and the detection platform 5; the spring 84 is sleeved on the outer side wall of the connecting rod 81; when the sensor 82 is level with the in-place probe 71, they can induct each other to make the device issue a corresponding alarm; in this embodiment, when the product is placed on the machining tool one 6 and the machining tool two 61, the contact 83 will contact the product and produce a small displacement; this displacement will compress the spring 84 and drive the connecting rod 81 and the sensor 82 to move together; when the sensor 82 moves to be level with the in-place probe 71, an alarm will be triggered, which can be manifested by sound, light or other ways to remind the operator to pay attention; this design realizes the detection of the flatness of the product through the combination mechanism of the connecting rod 81, the contact 83 and the spring 84; at the same time, the cooperation of the sensor 82 and the contact 83 can accurately convert the flatness of the product into an electrical signal to trigger an alarm, greatly improving the automation degree and efficiency of production;
[0025] As shown in Figure 1 , 2 , the bottom of the contact 83 is a spherical surface structure; in this embodiment, the bottom of the contact 83 is a spherical surface structure, which can better adapt to the surface shape of the product and improve the accuracy of detection.
[0026] As shown in Figure 1 , 2 , the detection platform 5 and the lifting platform 31 are detachably connected, so that different types and models of detection platforms 5 can be replaced for different products; in this embodiment, when different models or types of products need to be detected, the existing detection platform 5 can be disassembled and replaced with a detection platform 5 suitable for the new product; this replacement process usually involves steps such as disassembling the bolts, removing the old platform and installing the new platform;
[0027] This design makes the detection mechanism more flexible and adaptable; by replacing different types and models of detection platforms 5, the detection requirements of different products can be easily met; this greatly improves the efficiency and flexibility of the production line;
[0028] As shown in Figure 1 , 2As shown, the device also includes a limit probe 9, which is detachably mounted on the top of the top plate 2 and cooperates with the guide mechanism 4, and the guide mechanism 4 is provided with a transmitting end for sensing the limit probe 9 at the maximum stroke position, when the limit probe 9 is level with the transmitting end, the device sends out a corresponding alarm, in this embodiment, when the lifting platform 31 is lifted to a certain height under the push of the air cylinder 3, the limit probe 9 will contact the transmitting end at the maximum stroke position of the guide mechanism 4; this contact will trigger an alarm or other operations to remind the operator to pay attention to the movement state of the lifting platform 31; this design realizes accurate detection of the movement state of the lifting platform 31 through the cooperation of the limit probe 9 and the guide mechanism 4; when the lifting platform 31 moves to the limit position, the device will send out an alarm to remind the operator to pay attention and take corresponding measures; this helps to prevent damage or accidents caused by excessive movement of the lifting platform 31; at the same time, the detachable design of the limit probe 9 also facilitates maintenance and replacement work.
[0029] The basic principle and main features of the device and the advantages of the device are shown and described above. The components mentioned in the device are common techniques in the existing field, which should be understood by the technicians in the industry. The device is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principle of the device. Without departing from the spirit and scope of the device, the device can have various changes and improvements, and these changes and improvements all fall within the scope of the device. The scope of protection of the device is defined by the appended claims and their equivalents.
Claims
1. A product in-situ detection mechanism, comprising a base (1), a top plate (2), a pneumatic cylinder (3), a guide mechanism (4), a detection platform (5), a processing tool I (6), a processing tool II (61), the top of the base (1) is provided with the processing tool I (6) and the processing tool II (61) for preventing the product by bolt installation, the upper side of the base (1) is provided with the top plate (2); the top of the top plate (2) is provided with the pneumatic cylinder (3) by bolt installation; the output end of the pneumatic cylinder (3) is provided with a lifting platform (31) through the top plate (2); the lifting platform (31) and the top plate (2) are provided with the guide mechanism (4); the bottom of the lifting platform (31) is provided with the detection platform (5) for detecting the product; characterized in that: The inside of the detection platform (5) is provided with an in-place detection mechanism.
2. A product in place detection mechanism according to claim 1, characterised in that The number of the in-place detection mechanism is equal to the sum of the number of the processing tool I (6) and the processing tool II (61), and one-to-one correspondence; the in-place detection mechanism comprises a detection part and a receiving part.
3. A product in place detection mechanism according to claim 2, wherein The detection part comprises a mounting bracket (7); the mounting bracket (7) is bolted to the top of the detection platform (5); the inside of the mounting bracket (7) is provided with an in-place probe (71).
4. A product in place detection mechanism according to claim 3, wherein The receiving part comprises a mounting block (8); the inside of the detection platform (5) is provided with a mounting hole, the inside of the mounting hole is provided with the mounting block (8), the inside of the mounting block (8) is provided with a through hole, and the through hole is provided with a connecting rod (81); the top of the connecting rod (81) is provided on the upper side of the detection platform (5), and a sensor (82) is threadedly installed on the top of the connecting rod (81); the bottom of the connecting rod (81) is provided on the lower side of the detection platform (5), and a contact (83) connected with the sensor (82) is threadedly installed on the bottom of the connecting rod (81); a spring (84) is fixedly installed between the contact (83) and the detection platform (5); the spring (84) is sleeved on the outer side wall of the connecting rod (81).
5. A product in place detection mechanism according to claim 4, wherein When the sensor (82) and the in-place probe (71) are level, they can induct each other to make the equipment issue corresponding alarm.
6. A product in place detection mechanism according to claim 4, wherein The bottom of the contact (83) is a spherical surface structure.
7. A product in place detection mechanism according to claim 1, wherein The detection platform (5) and the lifting platform (31) are detachably connected, so that different types and models of detection platforms (5) can be replaced for different products.
8. A product in place detection mechanism according to claim 1, wherein Further comprising a limit probe (9), the limit probe (9) is detachably installed on the top of the top plate (2) and cooperates with the guide mechanism (4), the guide mechanism (4) is provided with a transmitting end for inductive cooperation with the limit probe (9) at the maximum stroke, and when the limit probe (9) is level, the equipment issues corresponding alarm.