Steel member punching machine positioning device

By introducing a multi-light source system, including lighting, positioning, and comparison light sources, the problems of weak beam light and single color in the shearing machine are solved, achieving clear display of the cutting boundary line and improved positioning accuracy.

CN223862945UActive Publication Date: 2026-02-03SICHUAN HUASHEN STEEL STRUCTURE CO LTD
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Patent Information

Application Number
CN202420403331.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-01
Publication Date
2026-02-03
Estimated Expiration
2034-03-01

AI Technical Summary

Technical Problem

In existing technologies, the beam of a shearing machine is weak and has a single color, which makes positioning difficult and makes it hard to clearly display the cutting boundary line.

Method used

The system uses a combination of a lighting source, a positioning source, and a comparison source. The positioning line emitted by the positioning source forms a distinct linear light spot with the cutting station, and the color of the spot is different from that of the lighting source. The angle of the comparison source is adjusted to improve the positioning accuracy.

Benefits of technology

The multi-light source system clearly displays the cutting boundary line, improves positioning accuracy, reduces human error, and ensures cutting accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a steel member punching machine positioning device which is used in cooperation with a machine tool. The machine tool is provided with a cutting station. The cutting station is provided with a horizontal cutter and a vertical cutter which are matched with each other. The punching machine positioning device is characterized by comprising an illumination light source and a positioning light source. And the illumination light source is over against the cutting station. The irradiation surface of the positioning light source is a positioning line. And the positioning line is linear. And the positioning line is positioned on a contact line of the vertical cutter and the workpiece. The color of the positioning line is different from that of the lighting source. Due to the illumination of the illumination light source, the cutting line at the marked position on the workpiece is clearly visible. And the color of the positioning line is different from that of the illumination light source, so that the positioning line is very obvious. And whether the cutting line and the positioning line coincide or not can be distinguished more conveniently.
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Description

Technical Field

[0001] This utility model relates to the technical field of steel component processing equipment, and more specifically, to a positioning device for a steel component punch press. Background Technology

[0002] Stamping is a common processing method in steel component manufacturing, requiring stamping-related equipment such as punching machines and shearing machines. Taking shearing machines as an example, before shearing, cutting lines must be drawn on the steel plate, and then the cutting lines are moved to the blade position for cutting. Current technology generally uses light for positioning. A beam of light is shone onto the steel plate, and the boundary line of the beam on the steel plate corresponds to the blade position. Therefore, the cutting line is moved until it coincides with the boundary line of the beam. However, the light beams from existing shearing machines are weak and of a single color, easily blending with ambient light, making the light beam boundary line indistinct and further complicating positioning. Utility Model Content

[0003] The purpose of this utility model is to provide a positioning device for a steel component punching machine, which can clearly indicate the positioning line, thereby facilitating positioning.

[0004] The embodiments of this utility model are achieved through the following technical solutions:

[0005] A positioning device for a steel component punch press, used in conjunction with a machine tool; the machine tool is provided with a cutting station; the cutting station is provided with a horizontal cutter and a vertical cutter that cooperate with each other; the positioning device includes an illumination source and a positioning source; the illumination source is directly facing the cutting station; the illumination surface of the positioning source is a positioning line; the positioning line is linear; the positioning line is located at the contact line between the vertical cutter and the workpiece; the color of the positioning line is different from the color of the illumination source.

[0006] Furthermore, the machine tool also includes a frame; the frame is provided with a rotating rod along its width direction; the frame is also provided with a first worm gear in cooperation with the rotating rod; the first worm gear is connected to a first worm wheel of the rotating rod and its other end extends out of the frame and is located on the front of the frame; the positioning light source is provided on the rotating rod and is arranged along the length direction of the rotating rod.

[0007] Furthermore, a comparison light source is also provided; the illumination surface of the comparison light source is a comparison line and the comparison light source is positioned directly opposite the horizontal cutter from top to bottom; the comparison line is linear; the comparison light source is provided with a rotating shaft; the rotating shaft is provided with a second worm gear; the second worm gear is also equipped with a second worm, so that the second worm can drive the second worm gear to rotate; one end of the second worm extends out of the frame and is located on the front of the frame.

[0008] Furthermore, it also includes a slide rail arranged along the length direction of the horizontal cutter; the comparison light source is provided with a base; the base is slidably sleeved on the slide rail; the comparison light source is rotatably mounted on the base and the second worm gear is disposed inside the base; the base is provided with a sleeve along the length direction of the second worm and the sleeve extends to the outside of the frame; the second worm passes through the inside of the sleeve; the front of the frame is provided with a slot for the sleeve to slide.

[0009] Furthermore, the slide rail has a rectangular cross-section; the base body is provided with a rectangular hole to cooperate with the slide rail.

[0010] Furthermore, the comparison light source is provided in multiple sets, all of which are connected to the slide rail via a base.

[0011] Furthermore, the lighting source is located on one side of the frame and shines on the horizontal cutter from an obliquely upward position.

[0012] Furthermore, the colors of the light sources, positioning light sources, and comparison light sources are all adjustable.

[0013] The technical solution of this utility model embodiment has at least the following advantages and beneficial effects:

[0014] In use, the positioning device for a steel component punching machine of this utility model illuminates the cutting station using a lighting source. Simultaneously, the positioning line emitted by the positioning light source indicates the cutting position. The workpiece is placed on the horizontal cutter and gradually pushed towards the bottom of the vertical cutter. Cutting can begin once the cutting line on the workpiece coincides with the positioning line. At this point, the vertical cutter moves downwards and cuts the workpiece along the cutting line.

[0015] The illumination from the light source makes the cutting lines marked on the workpiece clearly visible. The positioning lines, being a different color from the light source, are also very distinct, making it easier to distinguish whether the cutting lines and positioning lines overlap. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram showing the cooperation between the positioning device for the steel component punching press of this utility model and the machine tool;

[0018] Figure 2 for Figure 1 Enlarged view of point a in the middle;

[0019] Figure 3 This is a schematic diagram for comparing light sources.

[0020] Icons: 1-Horizontal cutter, 2-Vertical cutter, 3-Light source, 4-Positioning light source, 5-Frame, 6-Rotating rod, 7-First worm gear, 8-Sleeve, 9-Comparison light source, 10-Second worm wheel, 11-Second worm gear, 12-Slide rail, 13-Base. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0022] Example:

[0023] like Figures 1-3 As shown, this utility model provides a positioning device for a steel component punch press, used in conjunction with a machine tool. Taking a shearing machine as an example, the machine tool is equipped with a cutting station. The cutting station is equipped with a horizontal cutter 1 and a vertical cutter 2 that cooperate with each other. The vertical cutter 2 descends and passes close to the horizontal cutter 1. If a workpiece is placed below the vertical cutter 2, it will cooperate with the horizontal cutter 1 to cut the workpiece when it passes through. The punch press positioning device includes an illumination source 3 and a positioning light source 4. The illumination source 3 faces the cutting station. The illumination source 3 can be white light, which has good adaptability and wide application scenarios. Other colors can also be used. The irradiation surface of the positioning light source 4 is the positioning line, which is linear. That is, after the positioning light source 4 illuminates the cutting station, it forms a straight line composed of light spots at the cutting station. The positioning line is located at the contact line between the vertical cutter 2 and the workpiece, that is, the positioning line is located on the surface of the workpiece and at the contact line between the vertical cutter 2 and the workpiece during its descent. The color of the positioning line is different from the color of the lighting source 3; it can be a combination of white lighting and red positioning source 4. The key is to ensure a clear color difference between the two.

[0024] When using the steel component punching machine positioning device of this utility model, the lighting source 3 illuminates the cutting station, making it easy to observe the current position of the cutting line on the workpiece surface. Simultaneously, the positioning line emitted by the positioning light source 4 indicates the cutting position. The workpiece is placed on the horizontal cutter 1 and gradually pushed below the vertical cutter 2. Cutting can begin when the cutting line on the workpiece coincides with the positioning line. At this point, the vertical cutter moves downwards and cuts the workpiece along the cutting line.

[0025] The illumination from light source 3 makes the marked cutting lines on the workpiece clearly visible. The positioning lines, being a different color from light source 3, are also very prominent, making it easier to distinguish whether the cutting lines and positioning lines overlap.

[0026] In this embodiment, the machine tool further includes a frame 5. A rotating rod 6 is provided along the width direction of the frame 5. The rotating rod 6 is rotatable relative to the frame 5. Figure 2 As shown, the frame 5 is also equipped with a first worm gear 7 in conjunction with the rotating rod 6. The first worm gear 7 is connected to the first worm wheel of the rotating rod 6, and its other end extends out of the frame 5 and is located on the front of the frame 5. The positioning light source 4 is elongated and is disposed on the rotating rod 6 along the length of the rotating rod 6.

[0027] In operation, turning the first worm gear 7 will rotate the rotating rod 6, which in turn will rotate the positioning light source 4. In practice, different workpieces have different thicknesses. Therefore, the angle of the positioning light source 4 needs to be adjusted to ensure that the positioning line coincides with the cutting line when the vertical cutter 2 contacts the workpiece. Due to the cooperation of the worm gear and the worm, once the angle of the positioning light source 4 is adjusted, the mechanical vibration of the machine tool will not cause the rotating rod 6 to rotate, thus ensuring stability. Furthermore, the first worm gear 7 extends to the front of the frame 5, facilitating operation by the operator from in front of the frame 5.

[0028] In this embodiment, a comparison light source 9 is also provided. The illumination surface of the comparison light source 9 is the comparison line, and the comparison light source 9 is positioned directly opposite the horizontal cutter 1 from top to bottom. That is, after the comparison light source 9 illuminates the cutting station, it forms a straight line composed of light spots at the cutting station. The comparison line is linear. Figure 3 As shown, the comparison light source 9 is equipped with a rotating shaft. A second worm gear 10 is mounted on the rotating shaft. A second worm 11 is also mounted on the second worm gear 10 to drive the second worm gear 10 to rotate. One end of the second worm 11 extends out of the frame 5 and is located on the front of the frame 5. When the second worm 11 rotates, the comparison light source 9 rotates in the horizontal plane.

[0029] Alignment lines assist positioning lines in workpiece positioning. For example, if a rectangular plate needs to be cut, and the cutting line forms a 60-degree angle with the edge of the rectangular plate, we can adjust the angle of the alignment light source 9 so that the angle between the alignment line and the positioning line is 60 degrees. When the cutting line coincides with the positioning line, the edge of the rectangular plate also coincides with the alignment line. In this way, the rectangular plate can be positioned by combining the alignment line and the positioning line.

[0030] In practice, if only positioning lines and cutting lines are used to position the workpiece, the slight errors between them are difficult to observe due to the uncertainty of visual observation. However, using a comparison line can make the errors more obvious, thus facilitating the correction of the workpiece position.

[0031] In this embodiment, a slide rail 12 is also included, which is arranged along the length of the horizontal cutter 1. For example... Figure 2 As shown, the comparison light source 9 is provided with a base 13. The base 13 is slidably sleeved on the slide rail 12. The comparison light source 9 is rotatably mounted on the base 13, and the second worm gear 10 is disposed inside the base 13. A sleeve 8 is provided on the base 13 along the length direction of the second worm 11, and the sleeve 8 extends to the outside of the frame 5. The second worm 11 passes through the inside of the sleeve 8. The front of the frame 5 is provided with a slot for the sleeve 8 to slide.

[0032] In use, the second worm gear 11 can be moved along the width of the frame 5 to make the base 13 slide along the track. This allows the comparison light source 9 to be moved to the appropriate position.

[0033] In this embodiment, the slide rail 12 has a rectangular cross-section. The base 13 is provided with a rectangular hole to cooperate with the slide rail 12. This allows the base 13 to slide relative to the slide rail 12 and not rotate relative to it.

[0034] In this embodiment, multiple sets of comparison light sources 9 are provided, all of which are connected to the slide rail 12 via a base 13. Multiple sets of comparison light sources 9, in conjunction with the positioning light source 4, enable better positioning.

[0035] In this embodiment, the lighting source 3 is disposed on one side of the frame 5 and shines obliquely upwards onto the horizontal cutter 1. For example... Figure 2 As shown, based on the placement of the lighting source 3, the light from the lighting source 3 can pass under the vertical cutter 2 and illuminate the area behind the vertical cutter 2. Even if the cutting line is pushed slightly below or behind the vertical cutter 2 as the workpiece is gradually pushed downwards, the lighting source 3 can still illuminate the cutting line. This facilitates timely correction by the operator.

[0036] In this embodiment, the colors of the illumination source 3, the positioning source 4, and the comparison source 9 are all adjustable. This allows the color of the light to be adjusted as needed, making it easier to identify the condition of the workpiece and improving the accuracy of positioning.

[0037] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A positioning device for a steel component punching press, used in conjunction with a machine tool; the machine tool is provided with a cutting station; the cutting station is provided with a horizontal cutter (1) and a vertical cutter (2) that cooperate with each other; characterized in that: The punch press positioning device includes an illumination source (3) and a positioning source (4); the illumination source (3) faces the cutting station; the irradiation surface of the positioning source (4) is the positioning line; the positioning line is linear; the positioning line is located at the contact line between the vertical cutter (2) and the workpiece; the color of the positioning line is different from the color of the illumination source (3).

2. The steel component punching machine positioning device according to claim 1, characterized in that: The machine tool also includes a frame (5); the frame (5) is provided with a rotating rod (6) along its width direction; the frame (5) is also provided with a first worm gear (7) in cooperation with the rotating rod (6); the first worm gear (7) is connected to the first worm wheel of the rotating rod (6) and its other end extends out of the frame (5) and is located on the front of the frame (5); the positioning light source (4) is provided on the rotating rod (6) and is provided along the length direction of the rotating rod (6).

3. The steel component punching machine positioning device according to claim 2, characterized in that: A comparison light source (9) is also provided; the illumination surface of the comparison light source (9) is the comparison line and the comparison light source (9) is positioned directly opposite the horizontal cutter (1) from top to bottom; the comparison line is linear; the comparison light source (9) is provided with a rotating shaft; the rotating shaft is provided with a second worm gear (10); the second worm gear (10) is also provided with a second worm (11) so that the second worm (11) can drive the second worm gear (10) to rotate; one end of the second worm (11) extends out of the frame (5) and is located on the front of the frame (5).

4. The steel component punching machine positioning device according to claim 3, characterized in that: It also includes a slide rail (12) arranged along the length direction of the horizontal cutter (1); the comparison light source (9) is provided with a base (13); the base (13) is slidably sleeved on the slide rail (12); the comparison light source (9) is rotatably mounted on the base (13) and the second worm gear (10) is arranged inside the base (13); the base (13) is provided with a sleeve (8) along the length direction of the second worm (11) and the sleeve (8) extends to the outside of the frame (5); the second worm (11) passes through the inside of the sleeve (8); the front of the frame (5) is provided with a slot for the sleeve (8) to slide.

5. The steel component punching machine positioning device according to claim 4, characterized in that: The slide rail (12) has a rectangular cross-section; the base (13) is provided with a rectangular hole to cooperate with the slide rail (12).

6. The steel component punching machine positioning device according to claim 5, characterized in that: The comparison light source (9) is provided in multiple sets and is connected to the slide rail (12) through the base (13).

7. The steel component punching machine positioning device according to claim 6, characterized in that: The lighting source (3) is located on one side of the frame (5) and shines on the horizontal cutter (1) from an oblique angle above.

8. The steel component punching machine positioning device according to claim 7, characterized in that: The colors of the light from the illumination source (3), the positioning source (4), and the comparison source (9) are all adjustable.