Feeding and discharging device of material frame and freeze-drying production line

The design of the push-pull plate and snap-fit ​​plate simplifies the feeding and discharging process of the freeze dryer, solves the problems of complex structure and low efficiency in the existing technology, and realizes efficient material frame feeding and discharging.

CN223865228UActive Publication Date: 2026-02-03TRUKING TECH LTD
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Patent Information

Application Number
CN202520596705.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-02-03
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

The existing freeze dryer's feeding and discharging device has a complex structure, the push rod flipping occupies a large area, and the feeding and discharging process is cumbersome, resulting in high equipment cost and low efficiency.

Method used

The design employs a push-pull plate and a snap-fit ​​plate. The push-pull plate pushes the material frame in and out, while the moving lifting drive mechanism realizes the lifting and snapping of the snap-fit ​​plate, which simplifies the material feeding and discharging process and reduces the area occupied by the stroke and the number of operation steps.

Benefits of technology

It simplifies the material feeding and discharging process, improves production efficiency, reduces equipment complexity and cost, and enhances overall production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The feeding and discharging device comprises a push-pull plate, a clamping plate, a material pushing driving mechanism and a movable lifting driving mechanism, the clamping plate is connected to the upper portion of the push-pull plate, the material pushing driving mechanism is used for driving the push-pull plate to move in a reciprocating mode to push materials, a first clamping part is arranged at one end of the material frame, and a second clamping part is arranged at the other end of the material frame. And the movable lifting driving mechanism is used for driving the clamping plate to move and lift so as to be clamped with or separated from the first clamping part of the material frame. The utility model further discloses a freeze-drying production line which comprises a conveying device, a bottle collecting device and a frame sleeving device are arranged at the input end of the conveying device, one side of the middle section of the conveying device is in butt joint with a freeze dryer through a transition plate, and the feeding and discharging device of the material frame is arranged on the other side of the middle section of the conveying device. The feeding and discharging mechanism has the advantages that the stroke occupied area of the clamping plate is small during discharging, the feeding and discharging process is simple, and efficiency is high.
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Description

Technical Field

[0001] This utility model relates to the field of food and pharmaceutical packaging technology, specifically to a material loading and unloading device for a material frame and a freeze-drying production line. Background Technology

[0002] The automated vial loading and unloading system is mainly used in pharmaceutical, biotechnology and other fields to realize the automatic loading, unloading and transfer of vials, improve production efficiency, reduce manual intervention and ensure a sterile environment.

[0003] Existing freeze dryer feeding and discharging devices, such as the frame-type feeding and discharging method and device for a freeze dryer disclosed in patent CN114279175B, involve the following feeding and discharging method: the rear push rod pushes the material frame into the freeze dryer a certain distance and then resets. Then, the bridge plate drives the material frame to move towards the freeze-drying plate layer. At this time, the front push rod flips upward to avoid the material frame. After the material frame passes the front push rod, the front push rod flips downward and pushes the material frame onto the freeze-drying plate layer, completing the feeding. When the next set of material frames enters the freeze dryer, it hooks the rear end of the previous set of material frames with hooks, so that the material frames are connected in sequence. When discharging, the remaining material frames can be pulled out of the freeze dryer when the last set of material frames is pulled out.

[0004] While this feeding and discharging method can shorten the stroke of the front and rear push rods, the front push rod needs to be flipped during the feeding process, which occupies a large area. Furthermore, each push requires the coordination of both the front and rear push rods, making the operation cumbersome. In addition, to ensure the hooks of the front and rear discharge frames are engaged, starting from the second discharge frame, the bridge plate and push frame assembly need to be raised for each feeding to allow the hooks of the rear frames to engage with the front frames. Therefore, a separate lifting drive is required. Combined with the pushing drive of the front and rear push rods and the flipping drive of the front push rod, this complicates the structure and increases equipment costs. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a feeding and discharging device and freeze-drying production line for a material frame with a small area occupied by the clamping plate during discharge, a simple feeding and discharging process, and high efficiency.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0007] A material loading and unloading device for a material frame includes a push-pull plate, a snap-fit ​​plate, a material pushing drive mechanism, and a moving lifting drive mechanism. The snap-fit ​​plate is connected above the push-pull plate. The material pushing drive mechanism is used to drive the push-pull plate to reciprocate and push material. One end of the material frame is provided with a first snap-fit ​​part. The moving lifting drive mechanism is used to drive the snap-fit ​​plate to move and lift to snap or disengage from the first snap-fit ​​part of the material frame.

[0008] As a further improvement to the above technical solution:

[0009] The mobile lifting drive mechanism includes a transmission block and a drive component for driving the transmission block to move laterally and reciprocally. The transmission block is provided with a vertical groove, the push-pull plate is provided with an arc-shaped groove, and the snap-fit ​​plate is provided with a positioning pin. The positioning pin is movably inserted into the arc-shaped groove and the vertical groove.

[0010] The push-pull plate has multiple push-pull blocks spaced apart along its length, and the snap-fit ​​plate has multiple snap-fit ​​blocks spaced apart along its length. The snap-fit ​​blocks are used to snap into the first snap-fit ​​part of the corresponding material frame. The movement trajectory of the snap-fit ​​blocks is to reciprocate to the side and above the push-pull blocks.

[0011] The push-pull block is provided with a clearance groove, the snap-fit ​​plate is provided with a mounting block, the positioning pin is provided on the mounting block, and the mounting block is movably snapped into the clearance groove.

[0012] The driving component is an electric cylinder, and an electric cylinder mounting plate is provided on the side of the push-pull plate away from the material frame. The arc-shaped groove and the electric cylinder are located on the electric cylinder mounting plate.

[0013] The other end of the material frame is provided with a second locking part, and the second locking part of the rear material frame can lock with the first locking part of the front material frame during lateral movement.

[0014] The first and second locking parts are symmetrical hooks.

[0015] The output shaft of the pusher drive mechanism is connected to the push-pull plate, and the output shaft is fitted with an elastic seal.

[0016] Both sides of the push-pull plate have push sensors.

[0017] A freeze-drying production line includes a conveying device. The input end of the conveying device is provided with a bottle collecting device and a frame device. One side of the middle section of the conveying device is connected to the freeze dryer through a transition plate, and the other side is provided with the aforementioned material frame feeding and discharging device.

[0018] Compared with the prior art, the advantages of this utility model are:

[0019] The material feeding and discharging device for the material frame disclosed in this utility model allows for material feeding by a push-pull plate driven by a push-pull mechanism. During discharging, the push-pull plate approaches the material frame, and a lifting and lowering mechanism drives a locking plate to move and descend until it engages with the first locking part of the material frame. Then, the push-pull mechanism drives the push-pull plate to pull the material frame back to achieve discharging. After discharging, the locking plate moves upward to reset, without obstructing the push-pull plate's feeding. Compared to using a flipping method for locking, the stroke area is smaller, and the push-pull mechanism only needs to maintain its initial position throughout the entire feeding process of the push-pull plate, without needing to repeatedly cooperate with the push-pull plate. The process is simple and efficient.

[0020] The freeze-drying production line disclosed in this utility model allows the rear material frames to automatically engage with the first engagement part of the front material frames during the input process via the second engagement part. This eliminates the need for frequent lifting and lowering of the transition plate, resulting in a simple structure, high efficiency, and no obstruction of the material pushing process by the engagement plate. Furthermore, the engagement stroke of the engagement plate during discharge occupies a small area, making the overall process simple and convenient, and effectively improving production efficiency. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the feeding and discharging device of the material frame of this utility model.

[0022] Figure 2 This is a schematic diagram of the rear view structure of this utility model.

[0023] Figure 3 This is a schematic diagram showing the position and structure of the locking block and the first locking part before the locking plate descends in this utility model.

[0024] Figure 4 This is a schematic diagram of the structure of the snap-fit ​​plate after it has been lowered in this utility model.

[0025] Figure 5 This is a schematic diagram showing the positional structure of the locking block and the first locking part after the locking plate descends in this utility model.

[0026] Figure 6 This is a top view of the structure of the two sets of material frames connected in this utility model (the arrow indicates the conveying direction of the material frames, which is also horizontal).

[0027] Figure 7 This is a side view of the structure of the two sets of material frames connected in this utility model.

[0028] Figure 8 This is a top view of the freeze-drying production line of this utility model.

[0029] The labels in the diagram represent: 1. Push-pull plate; 11. Arc groove; 12. Push-pull block; 121. Clearance groove; 13. Electric cylinder mounting plate; 14. Push sensor; 2. Snap-fit ​​plate; 21. Positioning pin; 22. Snap-fit ​​block; 23. Mounting block; 3. Push drive mechanism; 31. Elastic seal; 4. Moving and lifting drive mechanism; 41. Transmission block; 42. Drive component; 43. Vertical groove; 5. Material frame; 51. First snap-fit ​​part; 52. Second snap-fit ​​part; 6. Conveying device; 7. Bottle collecting device; 8. Sleeve frame device; 91. Transition plate; 92. Freeze dryer. Detailed Implementation

[0030] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0031] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "assembly," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] Example 1

[0035] Figures 1 to 7 This invention illustrates an embodiment of the feeding and discharging device for a material frame. The feeding and discharging device of this embodiment includes a push-pull plate 1, a snap-fit ​​plate 2, a pushing drive mechanism 3, and a moving lifting drive mechanism 4. The snap-fit ​​plate 2 is connected above the push-pull plate 1. The pushing drive mechanism 3 is used to drive the push-pull plate 1 to reciprocate and push the material. One end of the material frame 5 is provided with a first snap-fit ​​part 51. The moving lifting drive mechanism 4 is used to drive the snap-fit ​​plate 2 to move and lift, so as to snap or disengage from the first snap-fit ​​part 51 of the material frame 5.

[0036] The feeding and discharging device of this material frame has the following characteristics: During feeding, the pushing drive mechanism 3 drives the push-pull plate 1 to push the material frame 5 to feed the material; During discharging, the push-pull plate 1 approaches the material frame 5, and the moving lifting drive mechanism 4 drives the locking plate 2 to move and descend until it locks into the first locking part 51 of the material frame 5. Then, the pushing drive mechanism 3 drives the push-pull plate 1 to pull the material frame 5 back to achieve discharging. After discharging, the locking plate 2 moves upward to reset and will not obstruct the pushing of the push-pull plate 1. Compared with the method of using flipping to achieve locking, the stroke occupies a small area, and the pushing drive mechanism 3 only needs to maintain the initial position throughout the pushing process of the push-pull plate 1, without having to repeatedly cooperate with the push-pull plate 1. The steps are simple and the efficiency is high.

[0037] Furthermore, such as Figure 2 and Figure 4 As shown, in this embodiment, the movable lifting drive mechanism 4 includes a transmission block 41 and a drive component 42 for driving the transmission block 41 to move laterally and reciprocally. The transmission block 41 is provided with a vertical groove 43, the push-pull plate 1 is provided with an arc-shaped groove 11, and the locking plate 2 is provided with a positioning pin 21. The positioning pin 21 is movably inserted into the arc-shaped groove 11 and the vertical groove 43. The drive component 42 drives the transmission block 41 to move. The transmission block 41 is provided with a vertical groove 43, and the push-pull plate 1 is provided with an arc-shaped groove 11. During the movement of the transmission block 41, the height of the overlapping position of the arc-shaped groove 11 and the vertical groove 43 changes. Since the positioning pin 21 is movably inserted into the arc-shaped groove 11 and the vertical groove 43, the height of the positioning pin 21 changes, ultimately driving the locking plate 2 to lift and lower. The structure is simple, and one drive component 42 can achieve both translation and lifting. Specifically, the positioning pin 21 is located at... Figure 2 In its initial position, the card plate 2 is located in... Figure 3 The positioning pin 21 is located diagonally above the first snap-fit ​​portion 51 shown. Figure 2 Location to run to Figure 4 When in position, the snap-fit ​​plate 2 is also... Figure 3 Location to run to Figure 5 At the position shown, the snap-fit ​​plate 2 snaps into the first snap-fit ​​part 51 to complete the snap-fit. Of course, in other embodiments, the arc-shaped groove 11 can also be other shapes with horizontal and vertical space, such as an L-shaped groove.

[0038] Furthermore, such as Figure 1As shown, in this embodiment, the push-pull plate 1 has multiple push-pull blocks 12 spaced apart along its length, and the latching plate 2 has multiple latching blocks 22 spaced apart along its length. The latching blocks 22 are used to latch with the first latching part 51 of the corresponding material frame 5. The movement trajectory of the latching blocks 22 is a reciprocating motion to the side and above the push-pull block 12. When pushing material, each push-pull block 12 can simultaneously push the frame edge of a row of material frames 5, improving the feeding efficiency. When discharging material, each latching block 22 moves from above the push-pull block 12 to the side and latches with the corresponding first latching part 51. After discharging, it can be reset. Preferably, the latching blocks 22 and the latching plate 2 are detachably connected, which facilitates disassembly and replacement and allows the size of the latching plate 2 to be changed according to the discharging requirements.

[0039] Furthermore, such as Figure 1 As shown, in this embodiment, the push-pull block 12 is provided with a clearance groove 121, the snap-fit ​​plate 2 is provided with a mounting block 23, the positioning pin 21 is provided on the mounting block 23, and the mounting block 23 is movably snapped into the clearance groove 121. This improves the stability of the movement of the snap-fit ​​plate 2, and at the same time, the clearance groove 121 prevents the push-pull block 12 from interfering with the movement of the snap-fit ​​plate 2.

[0040] Furthermore, such as Figure 2 As shown, in this embodiment, the driving component 42 is an electric cylinder. An electric cylinder mounting plate 13 is provided on the side of the push-pull plate 1 away from the material frame 5. The arc-shaped groove 11 and the electric cylinder are located on the electric cylinder mounting plate 13. The structure is simple and easy to install.

[0041] Furthermore, such as Figure 6 and Figure 7 As shown, in this embodiment, the other end of the material frame 5 is provided with a second locking part 52. The second locking part 52 of the rear material frame 5 can engage with the first locking part 51 of the front material frame 5 during lateral movement. With locking parts provided at both the front and rear ends of the material frame 5, the second locking part 52 of the rear material frame 5 can engage with the first locking part 51 of the front material frame 5 during input, eliminating the need to raise the bridge plate and push frame assembly when each row of material frames 5 is input, thus simplifying operation.

[0042] Furthermore, such as Figure 7 As shown, in this embodiment, the first snap-fit ​​portion 51 and the second snap-fit ​​portion 52 are symmetrical hooks. The structure is simple.

[0043] Furthermore, such as Figure 1 As shown, in this embodiment, the output shaft of the pusher drive mechanism 3 is connected to the push-pull plate 1, and an elastic seal 31 is provided on the outer sleeve of the output shaft. The elastic seal 31 can maintain the sealing of the output shaft of the pusher drive mechanism 3 during the extension and retraction process, avoid the transmission components from contaminating the working environment, and improve cleanliness. Preferably, the elastic seal 31 is a bellows, which has a simple structure and low cost.

[0044] Furthermore, such as Figure 1As shown in this embodiment, there are push-material sensors 14 on both sides of the push-pull plate 1. When the material frames 5 are input into place and form a row, the push-material sensors 14 on both sides of the push-pull plate 1 will sense the material frames 5 and start pushing the material.

[0045] Example 2

[0046] Figure 8 This invention illustrates an embodiment of a freeze-drying production line with a material frame. The freeze-drying production line of this embodiment includes a conveying device 6. The input end of the conveying device 6 is provided with a bottle collecting device 7 and a frame-fitting device 8. One side of the middle section of the conveying device 6 is connected to the freeze dryer 92 through a transition plate 91, and the other side is provided with the aforementioned material frame feeding and discharging device.

[0047] The production process of this freeze-drying production line is as follows:

[0048] S1. Bottles are collected and arranged in the bottle collecting device 7, and material frames 5 are fitted in the frame fitting device 8. Material frames 5 are input from the conveying device 6. When the pushing sensor 14 detects that a row of material frames 5 has been conveyed to the front of the freeze dryer 92, the conveying device 6 stops conveying.

[0049] S2. Push-pull plate 1 pushes the discharge frame 5 towards the freeze dryer 92, so that the discharge frame 5 is pushed to the set position of transition plate 91, and then push-pull plate 1 resets.

[0050] S3. The conveying device 6 then conveys the next row of material frames 5. During the conveying process, the next row of material frames 5 is engaged with the first engaging part 51 corresponding to the previous row of material frames 5 through the second engaging part 52. After the next row of material frames 5 is conveyed to the position, the conveying device 6 stops conveying.

[0051] S4. Repeat steps S2 and S3 until the last row of material frames 5 is delivered to the position. Then, push-pull plate 1 pushes the last row of material frames 5 into freeze dryer 92 to complete the feeding.

[0052] S5. During material discharge, the snap plate 2 moves laterally and descends simultaneously, so that each snap block 22 snaps into the first snap part 51 corresponding to the last row of material frames 5.

[0053] S6. Pull the push-pull plate 1 away from the freeze dryer 92 to bring out all the material frames.

[0054] In this freeze-drying production line, during the input process, the material frames 5 in the front and rear rows can be automatically engaged with the first engagement part 51 of the material frames 5 in the front row through the second engagement part 52. This eliminates the need for frequent lifting and lowering of the transition plate 91, resulting in a simple structure and high efficiency. Furthermore, the engagement plate 2 does not obstruct the material pushing process during material feeding, and the engagement stroke of the engagement plate 2 during material discharge occupies a small area. The overall process is simple and convenient, effectively improving production efficiency.

[0055] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make many possible variations and modifications to the present invention, or modify it into equivalent embodiments, without departing from the scope of the present invention. Therefore, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention, without departing from the content of the present invention, should fall within the protection scope of the present invention.

Claims

1. A feeding and discharging device for a material frame, characterized in that: It includes a push-pull plate (1), a snap-fit ​​plate (2), a push-material drive mechanism (3), and a moving and lifting drive mechanism (4). The snap-fit ​​plate (2) is connected above the push-pull plate (1). The push-material drive mechanism (3) is used to drive the push-pull plate (1) to move back and forth to push material. One end of the material frame (5) is provided with a first snap-fit ​​part (51). The moving and lifting drive mechanism (4) is used to drive the snap-fit ​​plate (2) to move and lift, so as to snap or disengage from the first snap-fit ​​part (51) of the material frame (5).

2. The feeding and discharging device for the material frame according to claim 1, characterized in that: The mobile lifting drive mechanism (4) includes a transmission block (41) and a drive component (42) for driving the transmission block (41) to move laterally and reciprocally. The transmission block (41) is provided with a vertical groove (43), the push-pull plate (1) is provided with an arc groove (11), and the snap-fit ​​plate (2) is provided with a positioning pin (21). The positioning pin (21) is movably inserted into the arc groove (11) and the vertical groove (43).

3. The feeding and discharging device for the material frame according to claim 2, characterized in that: The push-pull plate (1) has a plurality of push-pull blocks (12) spaced apart along its length, and the snap-fit ​​plate (2) has a plurality of snap-fit ​​blocks (22) spaced apart along its length. The snap-fit ​​blocks (22) are used to snap into the first snap-fit ​​part (51) of the corresponding material frame (5). The movement trajectory of the snap-fit ​​blocks (22) is to reciprocate to the side and above the push-pull blocks (12).

4. The feeding and discharging device for the material frame according to claim 3, characterized in that: The push-pull block (12) is provided with a relief groove (121), the snap-fit ​​plate (2) is provided with an mounting block (23), the positioning pin (21) is provided on the mounting block (23), and the mounting block (23) is movably snapped into the relief groove (121).

5. The feeding and discharging device for the material frame according to claim 2, characterized in that: The driving component (42) is an electric cylinder. The side of the push-pull plate (1) away from the material frame (5) is provided with an electric cylinder mounting plate (13). The arc groove (11) and the electric cylinder are located on the electric cylinder mounting plate (13).

6. The feeding and discharging device for the material frame according to any one of claims 1 to 5, characterized in that: The other end of the material frame (5) is provided with a second snap-fit ​​part (52), and the second snap-fit ​​part (52) of the rear material frame (5) can snap-fit ​​with the first snap-fit ​​part (51) of the front material frame (5) during the lateral movement.

7. The feeding and discharging device for the material frame according to claim 6, characterized in that: The first snap-fit ​​part (51) and the second snap-fit ​​part (52) are symmetrical hooks.

8. The feeding and discharging device for the material frame according to any one of claims 1 to 5, characterized in that: The output shaft of the pusher drive mechanism (3) is connected to the push-pull plate (1), and the output shaft is fitted with an elastic seal (31).

9. The feeding and discharging device for the material frame according to any one of claims 1 to 5, characterized in that: The push-pull plate (1) has push sensors (14) on both sides.

10. A freeze-drying production line, characterized in that: The device includes a conveying device (6), the input end of which is provided with a bottle collecting device (7) and a frame device (8). One side of the middle section of the conveying device (6) is connected to a freeze dryer (92) through a transition plate (91), and the other side is provided with a material feeding and discharging device for the material frame as described in any one of claims 1 to 9.