Partition filling device for ring casting production

Abstract

The utility model relates to a kind of partition filling devices for annular casting production, including rotary disc and workbench and filling assembly installed above workbench, the filling assembly includes blanking bin, hopper and conveyer belt, the blanking bin is movably installed above workbench, the blanking bin is vertically arranged above workbench, the hopper is fixedly installed at the top of blanking bin, the hopper is communicated with blanking bin, the conveyer belt is movably installed at one side of blanking bin, the outer wall of blanking bin is fixedly installed motor, the conveyer belt is driven by motor, inductor is embedded and installed below the outer wall of one side of blanking bin, the rotary disc is installed at one side of workbench, so that multiple high-temperature-resistant metal partition blocks replace partition, to reduce the pressure that rotary disc needs to bear, rotary disc rotates annular forging and cooperate blanking bin automatic placement partition block, replace artificial, improve work efficiency.

Description

Technical Field

[0001] This utility model relates to the field of ring forging technology, and in particular to a partition filling device for ring casting production. Background Technology

[0002] The heated and formed ring-shaped castings are moved by a robotic arm to a high-temperature resistant rack. The ring forgings are then stacked on the rack, separated by high-temperature resistant plates. Due to the significant weight of the high-temperature resistant plates, the rack cannot hold more ring forgings; otherwise, the combined weight of the forgings and the partitions would be too much for the rack to bear. This limits the number of ring forgings the rack can accept, restricting its capacity to the predetermined number and reducing work efficiency. Utility Model Content

[0003] The purpose of this application is to provide a partition filling device for the production of annular castings to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this application provides the following technical solution:

[0005] A partitioned filling device for producing annular castings includes a rotating disk, a worktable, and a filling assembly mounted above the worktable. The filling assembly includes a feeding bin, a hopper, and a conveyor belt. The feeding bin is movably mounted above the worktable and is vertically positioned above the worktable. The hopper is fixedly mounted at the top of the feeding bin and communicates with the feeding bin. The conveyor belt is movably mounted on one side of the feeding bin. A motor is fixedly mounted on the outer wall of the feeding bin, and the conveyor belt is driven by the motor. A sensor is embedded in the lower part of one side of the outer wall of the feeding bin. The rotating disk is mounted on one side of the worktable.

[0006] Preferably, a fitting block is fixedly installed on the bottom outer wall of the rotating disk, and a motor is provided at the bottom of the rotating disk. The output end of the motor faces the rotating disk, and a mounting plate is fixedly installed on the output end of the motor. A fitting groove is formed on the upper outer wall of the mounting plate, and the fitting block is embedded in the fitting groove. A driving gear and a driven gear are installed between the two inner walls of the feeding bin. The two ends of the driven gear are connected to the inner wall of the feeding bin through bearings. One end of the driving gear is connected to the bearing on the inner wall of the feeding bin, and the other end is fixedly connected to the output end of the motor. The conveyor belt is a toothed synchronous belt, and the teeth on the inner wall of the conveyor belt mesh with the teeth of the driving gear and the driven gear.

[0007] Preferably, a second motor is fixedly mounted on the bottom surface of the workbench, and a screw is vertically mounted on the workbench surface. The output end of the second motor passes through the workbench surface and is fixedly connected to the bottom end of the screw. A cylinder is movably mounted on the outer wall of the screw, and the feeding bin is fixedly connected to the output end of the cylinder. A connecting plate is mounted on the top end of the screw via a bearing, and a fixing rod is fixedly mounted between the connecting plate and the workbench surface. A slider is threaded onto the outer wall of the screw, and one end of the slider is sleeved on the outside of the fixing rod. The cylinder is fixedly connected to the outer wall of the slider.

[0008] The beneficial effects of this utility model are: by setting a filling component, multiple high-temperature resistant metal partition blocks replace the partitions, thereby reducing the pressure that the rotating disk needs to bear. The rotating disk rotates and the ring forging works with the feeding bin to automatically place the partition blocks, replacing manual labor and improving work efficiency. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0010] Figure 2 In this utility model Figure 1 A magnified schematic diagram of the structure of region A;

[0011] Figure 3 This is a schematic diagram of the bottom structure of the rotating disk and worktable in this utility model;

[0012] Figure 4 This is a schematic diagram showing the working state of the annular forging placed on the rotating disk in this utility model.

[0013] In the diagram: 1. Rotary disc; 2. Workbench; 3. Screw; 4. Fixed rod; 5. Connecting plate; 6. Cylinder; 7. Slider; 8. Feeding bin; 9. Hopper; 10. Conveyor belt; 11. Motor; 12. Sensor; 13. Motor 1; 14. Mounting plate; 15. Fitting block; 16. Motor 2. Detailed Implementation

[0014] The preferred embodiments of this utility model will now be described in detail with reference to the accompanying drawings, so that the advantages and features of this utility model can be more easily understood by those skilled in the art, thereby providing a clearer and more definite definition of the scope of protection of this utility model. The directional terms mentioned in this utility model, such as "up," "down," "front," "back," "left," "right," "top," and "bottom," are only for reference to the accompanying drawings. Therefore, the directional terms used are for the purpose of explaining and understanding this utility model, and not for limiting this utility model.

[0015] like Figure 1-4The illustrated ring casting production partition filling device includes a rotating disk 1, a worktable 2, and a filling assembly installed above the worktable 2. The filling assembly includes a feeding bin 8, a hopper 9, and a conveyor belt 10. The feeding bin 8 is movably installed above the worktable 2 and is vertically positioned above the worktable 2. The hopper 9 is fixedly installed at the top of the feeding bin 8 and is connected to the feeding bin 8. The conveyor belt 10 is movably installed on one side of the feeding bin 8. A motor 11 is fixedly installed on the outer wall of the feeding bin 8 and is driven by the motor 11. A sensor 12 is embedded in the lower part of one side of the outer wall of the feeding bin 8. The rotating disk 1 is installed on one side of the worktable 2.

[0016] A fitting block 15 is fixedly installed on the bottom outer wall of the rotating disk 1. A motor 13 is installed at the bottom of the rotating disk 1, with the output end of the motor 13 facing the rotating disk 1. A mounting plate 14 is fixedly installed on the output end of the motor 13. A fitting groove is opened on the upper outer wall of the mounting plate 14, and the fitting block 15 is embedded in the fitting groove. A drive gear and a driven gear are installed between the two inner walls of the feeding bin 8. The two ends of the driven gear are connected to the inner wall of the feeding bin 8 through bearings. One end of the drive gear is connected to the bearing on the inner wall of the feeding bin 8, and the other end is fixedly connected to the output end of the motor 11. The conveyor belt 10 is a toothed synchronous belt, and the teeth on the inner wall of the conveyor belt 10 mesh with the teeth of the drive gear and the driven gear.

[0017] A motor 16 is fixedly mounted on the bottom surface of workbench 2. A screw 3 is vertically mounted on the workbench 2. The output end of motor 16 passes through the workbench 2 and is fixedly connected to the bottom end of screw 3. A cylinder 6 is movably mounted on the outer wall of screw 3. The feeding bin 8 is fixedly connected to the output end of cylinder 6. A connecting plate 5 is mounted on the top of screw 3 via a bearing. A fixing rod 4 is fixedly mounted between the connecting plate 5 and the workbench 2. A slider 7 is threaded onto the outer wall of screw 3. One end of slider 7 is sleeved on the outside of fixing rod 4. Cylinder 6 is fixedly connected to the outer wall of slider 7.

[0018] Example: On a ring forging production line, after the ring forging is heated and formed, an external material handling robot places the ring forging on a rotating disk 1. The hopper 9 connects to the external conveying pipe for the partition blocks, and the conveying pipe delivers one partition block to the hopper 9 each time. Initially, the bottom port of the discharge bin 8 is flush with the surface of the worktable 2. The upper surfaces of the rotating disk 1 and the worktable 2 are flush. After the ring forging is placed in position, motor 16 starts, driving the screw 3 to rotate. The screw 3 drives the slider 7, which in turn drives the cylinder 6. The cylinder 6 raises the discharge bin 8 by the height of one ring forging. One end of the slider 7 slides on the fixed rod 4 below the connecting plate 5, with the slider 7 and the fixed rod 4 acting as guides. After the discharge bin 8 is raised to its position, the cylinder 6 extends its output end, causing the bottom of the discharge bin 8 to align with the upper surface of the ring forging. Subsequently, the conveying pipe delivers one partition block to the hopper 9. The partition block is a rectangular metal block made of high-temperature resistant metal. The partition block enters the feeding bin 8, and the motor 11 has already started, driving the conveyor belt 10 to rotate. The conveyor belt 10 carries the partition block smoothly to the bottom of the feeding bin 8, preventing the cuboid partition block from getting stuck inside the feeding bin 8. After the partition block moves to the bottom of the feeding bin 8, the sensor 12 detects the partition block and sends an electrical signal. The second motor 16 starts again, raising the feeding bin 8 by the height of one partition block, so that the partition block stops on the upper surface of the annular forging. Then the first motor 13 starts, and the mounting plate 14 drives the fitting block 15. The fitting block 15 drives the rotating plate 1 to rotate 90 degrees, and the rotating plate 1 drives the annular forging to rotate 90 degrees. Then the second motor 16 rotates again, and the feeding bin 8 drops by the height of one partition block, so that it is once again in contact with the upper surface of the annular forging. Then another partition block is conveyed to the surface of the annular forging. This process is repeated, and four partition blocks can be placed on the surface of one annular forging.

[0019] After the partition block is placed on the surface of the annular forging, cylinder 6 drives the unloading bin 8 to reset without lowering its height. The picking robot places another annular forging on the partition block, and the unloading bin 8 rises to the height of another annular forging before placing the partition block. Once the annular forgings on the rotating plate 1 have accumulated to a certain height, the forklift moves its forks below the rotating plate 1 and then raises the forks, lifting the rotating plate 1 and the stacked annular forgings. The interlocking block 15 can then be easily separated from the mounting plate 14, and the forklift can then transport the annular forgings. The rotating plate 1 can then be placed back on the mounting plate 14.

[0020] It should be noted that the parts not covered in this utility model are the same as or can be implemented using existing technology; the various drives in this utility model can be implemented by corresponding power structures such as cylinders, oil cylinders, electric cylinders, and motors in conjunction with connecting rods, guide rods, etc., and are not limited to the structures described in the specification and the drawings.

[0021] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A partitioned filling device for producing annular castings, comprising a rotating disk (1) and a worktable (2) and a filling assembly mounted above the worktable (2), characterized in that: The filling assembly includes a feeding bin (8), a hopper (9), and a conveyor belt (10). The feeding bin (8) is movably installed above the workbench (2) and is vertically positioned above the workbench (2). The hopper (9) is fixedly installed at the top of the feeding bin (8) and is connected to the feeding bin (8). The conveyor belt (10) is movably installed on one side of the feeding bin (8). A motor (11) is fixedly installed on the outer wall of the feeding bin (8) and is driven by the motor (11). A sensor (12) is embedded in the lower part of the outer wall of one side of the feeding bin (8). The rotating disk (1) is installed on one side of the workbench (2).

2. The partition filling device for annular casting production according to claim 1, characterized in that: A drive gear and a driven gear are installed between the inner walls of the two sides of the feeding bin (8). The two ends of the driven gear are connected to the inner wall of the feeding bin (8) through bearings. One end of the drive gear is connected to the inner wall bearing of the feeding bin (8), and the other end is fixedly connected to the output end of the motor (11). The conveyor belt (10) is a toothed synchronous belt. The teeth on the inner wall of the conveyor belt (10) mesh with the teeth of the drive gear and the driven gear.

3. The partition filling device for annular casting production according to claim 1, characterized in that: A motor (16) is fixedly installed on the bottom surface of the workbench (2). A screw (3) is vertically installed on the workbench (2). The output end of the motor (16) passes through the workbench (2) and is fixedly connected to the bottom end of the screw (3). A cylinder (6) is movably installed on the outer wall of the screw (3). The feeding bin (8) is fixedly connected to the output end of the cylinder (6).

4. The partition filling device for annular casting production according to claim 3, characterized in that: A connecting plate (5) is mounted on the top of the screw (3) via a bearing. A fixing rod (4) is fixedly installed between the connecting plate (5) and the table surface of the workbench (2). A slider (7) is threaded onto the outer wall of the screw (3). One end of the slider (7) is sleeved on the outside of the fixing rod (4). The cylinder (6) is fixedly connected to the outer wall of the slider (7).

5. The partition filling device for annular casting production according to claim 1, characterized in that: A fitting block (15) is fixedly installed on the bottom outer wall of the rotating disk (1). A motor (13) is provided at the bottom of the rotating disk (1). The output end of the motor (13) faces the rotating disk (1). An installation disk (14) is fixedly installed on the output end of the motor (13). A fitting groove is provided on the upper outer wall of the installation disk (14). The fitting block (15) is embedded in the fitting groove.

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