Feeding and plate collecting device
By designing a feeding and collecting device, the mechanized supply and recycling of jig plates during the assembly of electronic watches was realized, solving the problems of high cost and low efficiency caused by manual operation and improving production efficiency.
Patent Information
- Application Number
- CN202520295216.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-02-24
AI Technical Summary
In existing technologies, the recycling of fixture plates during the assembly of electronic watches mainly relies on manual operation, resulting in high labor costs and low production efficiency.
Design a material feeding and plate collecting device, including a fixed frame, a material feeding lifting and storage mechanism, a material feeding lifting robot, a plate transferring mechanism, a plate collecting lifting robot, and a plate collecting lifting and storage mechanism, to realize the mechanized supply and collection of jig plates.
Mechanized workpiece supply and fixture plate recycling operations reduce labor costs, improve production efficiency, and avoid the inefficiencies of manual operation.
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Figure CN223865830U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of operation transportation, especially relates to a feeding and plate collecting device. BACKGROUND
[0002] In the assembling operation process of the electronic watch, one of the processes is to take out the watch frame and other workpieces in the full-load fixture plate to the downstream, and then recycle the empty-load fixture plate.
[0003] At present, the recycling operation of the empty-load fixture plate is mainly carried out by manual operation of workers, which is high in labor cost and low in production efficiency.
[0004] Therefore, it is necessary to develop a feeding and plate collecting device for realizing the mechanized workpiece supply and fixture plate recycling operation, thereby reducing the labor cost and improving the production efficiency.
[0005] The above information disclosed in the background section is only included to enhance the understanding of the background of the present disclosure, and therefore can contain information that is not prior art known to those of ordinary skill in the art at the time of the present disclosure. SUMMARY
[0006] One object of the utility model is to provide a feeding and plate collecting device, which can realize the mechanized workpiece supply and fixture plate recycling operation, thereby reducing the labor cost and improving the production efficiency.
[0007] To achieve the above object, the utility model provides a feeding and plate collecting device, which comprises:
[0008] A fixed rack is provided with a feeding bin and a plate collecting bin arranged side by side;
[0009] A feeding lifting storage mechanism is extended into the feeding bin, and is used for lifting the full-load fixture plates stacked in the feeding bin layer by layer upwards;
[0010] A feeding lifting manipulator is located above the feeding bin, and is used for moving the full-load fixture plate on the top layer upwards to be higher than the fixed rack;
[0011] A plate moving mechanism is slidingly arranged on the top of the fixed rack; wherein the plate moving mechanism has a plate receiving state of sliding to the upper side of the feeding bin to receive the full-load fixture plate released by the feeding lifting manipulator, and has a feeding state of sliding to the upper side of the plate collecting bin to supply the workpieces in the full-load fixture plate;
[0012] A plate collecting and lifting manipulator is arranged above the plate collecting bin and is used to press the full load fixture plate downward and move the empty load fixture plate on the plate moving mechanism upward;
[0013] A plate collecting and lifting storage mechanism is arranged in the plate collecting bin and is used to drive the empty load fixture plates arranged in the plate collecting bin to move downward layer by layer.
[0014] Optionally, the feeding lifting storage mechanism and the plate collecting and lifting storage mechanism both comprise a lifting storage platform and a storage linear driving mechanism for driving the lifting storage platform to move upward and downward.
[0015] Optionally, the feeding lifting storage mechanism and the plate collecting and lifting storage mechanism both further comprise two oppositely arranged conveying belts, and the lifting storage platform is arranged between the two conveying belts.
[0016] Optionally, the outer sides of the two conveying belts are provided with vertical baffles.
[0017] Optionally, the plate collecting and lifting manipulator comprises a T-shaped support arranged above the plate collecting bin, a plurality of plate collecting and lifting heads arranged at the bottom of the T-shaped support and a plate collecting and lifting linear driving mechanism for driving the T-shaped support to move upward and downward.
[0018] Optionally, the plate moving mechanism comprises a horizontal moving platform and a platform horizontal moving linear driving mechanism for driving the horizontal moving platform to move reciprocally above the feeding bin and the plate collecting bin.
[0019] Optionally, the plate collecting and lifting manipulator comprises a T-shaped support arranged above the plate collecting bin, a plurality of plate collecting and lifting heads arranged at the bottom of the T-shaped support and a plate collecting and lifting linear driving mechanism for driving the T-shaped support to move upward and downward.
[0020] Optionally, the middle position of the T-shaped support is surrounded by a rectangular taking-out space for the workpieces.
[0021] The feeding and plate collecting device has the following working process:
[0022] ① Initial state: a plurality of full load fixture plates filled with workpieces are arranged in the feeding bin in a stacked manner, and the plate moving mechanism is in a feeding state so as to avoid blocking the upward movement of the full load fixture plates;
[0023] ② The feeding lifting storage mechanism is started to lift the full load fixture plates in the feeding bin upward layer by layer. When the full load fixture plate at the top layer reaches the upper end of the feeding bin, the feeding lifting storage mechanism stops lifting;
[0024] ③ The feeding lifting manipulator is started, and the full-load jig plate at the top layer is moved upward to be higher than the fixed frame and the plate moving mechanism;
[0025] ④ The plate moving mechanism is slid from above the plate collecting bin to above the feeding bin;
[0026] ⑤ The full-load jig plate is placed on the plate moving mechanism by the feeding lifting manipulator;
[0027] ⑥ The plate moving mechanism carries the full-load jig plate to slide above the plate collecting bin, and the plate collecting lifting manipulator is pressed downward to tightly press the full-load jig plate, so that the full-load jig plate is not displaced; at this time, on one hand, the workpiece can be taken from the full-load jig plate by the taking equipment such as the taking manipulator, and on the other hand, the upper end opening of the feeding bin is exposed, so that the feeding lifting storage mechanism and the feeding lifting manipulator can be cooperatively operated to lift the next full-load jig plate upward to wait for the plate moving mechanism to receive the next time;
[0028] ⑦ After the workpiece supply is completed, the full-load jig plate becomes an empty-load jig plate, and the plate collecting lifting manipulator is started to move the empty-load jig plate on the plate moving mechanism upward to be higher than the plate moving mechanism;
[0029] ⑧ The plate moving mechanism returns to above the feeding bin to receive the next full-load jig plate; at this time, the upper end opening of the plate collecting bin is exposed, and the empty-load jig plate is placed on the plate collecting lifting storage mechanism by the plate collecting lifting manipulator;
[0030] ⑨ The plate collecting lifting storage mechanism is started to drive the empty-load jig plate in the plate collecting bin to move downward, so that the empty-load jig plate is recycled, and space is reserved for receiving the next empty-load jig plate.
[0031] The steps ① to ⑨ are repeated, so that the continuous workpiece supply and jig plate recycling operation can be realized.
[0032] Through the above working process, the feeding and plate collecting device provided by the utility model realizes the mechanized workpiece supply and jig plate recycling operation, reduces the labor cost, and improves the production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0033] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor.
[0034] Figure 1 The structural schematic view of the feeding and plate collecting device provided for the embodiments;
[0035] Figure 2The schematic structural view of the lifting storage mechanism provided for the embodiment is shown in the figure.
[0036] Figure 3 The schematic top view of the feeding and collecting device provided for the embodiment is shown in the figure.
[0037] In the figure:
[0038] 1, fixed rack; 101, feeding bin; 102, collecting bin;
[0039] 2a, feeding lifting storage mechanism; 2b, collecting lifting storage mechanism; 201, conveying belt; 202, lifting storage platform; 203, storage linear driving mechanism; 204, vertical baffle;
[0040] 3, feeding lifting manipulator; 301, T-shaped support; 302, feeding suction head; 303, feeding lifting linear driving mechanism;
[0041] 4, plate moving mechanism; 401, horizontal moving platform; 402, platform horizontal moving linear driving mechanism;
[0042] 5, collecting lifting manipulator; 501, rectangular support; 5011, rectangular picking space; 502, collecting suction head; 503, collecting lifting linear driving mechanism. DETAILED DESCRIPTION
[0043] In the present application, the term “embodiment” means that the specific features, structures or characteristics described in connection with the embodiment can be included in at least one embodiment of the present application. The term “embodiment” appearing at various positions in the specification does not necessarily refer to the same embodiment, and does not particularly limit the independence or association between other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, each technical feature mentioned in each embodiment can be combined in any way to form a corresponding implementable technical solution.
[0044] Unless otherwise defined, the meanings of the technical terms used herein are the same as those commonly understood by those skilled in the art to which the present application belongs; the use of related terms herein is only for the purpose of describing specific embodiments, and is not intended to limit the present application.
[0045] In the description of the present application, the phrase “and / or” is a description of the logical relationship between the objects, which means that there can be three relationships, for example, A and / or B, which means that there are three cases: A exists, B exists, and A and B exist at the same time. In addition, the character “ / ” herein generally represents a “or” logical relationship between the associated objects before and after it.
[0046] In the present application, terms such as "first" and "second" are merely used to distinguish one entity or operation from another, and do not necessarily require or imply any actual number, primary or secondary, or order relationship between the entities or operations.
[0047] In the present application, "including", "containing", "having" or other similar expressions used in the statements are intended to cover non-exclusive inclusion, and these expressions do not exclude the presence of additional elements in the process, method or product comprising the elements, so that the process, method or product comprising a series of elements can not only include those defined elements, but also include other elements not explicitly listed, or also include elements inherent to such process, method or product.
[0048] As understood in the same way as in the "Guidelines for Examination", in the present application, "greater than", "less than", "exceeding" and the like are understood as not including the number; "above", "below", "within" and the like are understood as including the number. In addition, in the description of the embodiments of the present application, the meaning of "multiple" is more than two (including two), and similar expressions related to "multiple" are also understood in this way, for example, "multiple groups", "multiple times" and the like, unless otherwise explicitly specified.
[0049] In the description of the embodiments of the present application, the spatial-related expressions used, such as "center", "vertical", "horizontal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "vertical", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like, indicate the orientation or position relationship based on the orientation or position relationship shown in the specific embodiments or the drawings, and are only for the convenience of describing the specific embodiments of the present application or for the reader to understand, and do not indicate or imply that the indicated device or component must have a specific position, a specific orientation, or be constructed or operated in a specific orientation, therefore it cannot be understood as a limitation on the embodiments of the present application.
[0050] Unless otherwise explicitly specified or limited, in the description of the embodiments of the present application, the terms "mounting", "connecting", "connecting", "fixing", "setting" and the like should be understood broadly. For example, the "connection" can be a fixed connection, or a detachable connection, or an integral setting; it can be a mechanical connection, or an electrical connection, or a communication connection; it can be directly connected, or indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements. For those skilled in the art to which the present application belongs, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0051] Referring to Figure 1 The utility model provides a feed collecting plate device, including fixed frame 1, feed lifting storage mechanism 2a, feed lifting mechanical hand 3, plate moving mechanism 4, collecting plate lifting mechanical hand 5, collecting plate lifting storage mechanism 2b.
[0052] The fixed frame 1 is equipped with and sets up the feed bin 101 and the plate collecting bin 102 side by side;
[0053] The feed lifting storage mechanism 2a extends into the feed bin 101, and is used for lifting a plurality of full-load fixture plates stacked in the feed bin 101 layer by layer upwards;
[0054] The feed lifting mechanical hand 3 is located above the feed bin 101, and is used for moving the full-load fixture plate on the top layer upwards to be higher than the fixed frame 1;
[0055] The plate moving mechanism 4 is slidingly arranged on the top of the fixed frame 1; Wherein, the plate moving mechanism 4 has a plate receiving state of sliding to the upper side of the feed bin 101 to receive the full-load fixture plate released by the feed lifting mechanical hand 3, and has a feed state of sliding to the upper side of the plate collecting bin 102 to supply the workpiece in the full-load fixture plate;
[0056] The collecting plate lifting mechanical hand 5 is located above the plate collecting bin 102, and is used for cooperating with the plate moving mechanism 4 to press the full-load fixture plate downwards and move the empty-load fixture plate on the plate moving mechanism 4 upwards to be higher than the plate moving mechanism 4;
[0057] The collecting plate lifting storage mechanism 2b extends into the plate collecting bin 102, and is used for driving a plurality of empty-load fixture plates stacked in the plate collecting bin 102 to move downwards layer by layer.
[0058] The feed collecting plate device provided by the embodiment has the following working process:
[0059] ① Initial state: a plurality of full-load fixture plates filled with workpieces are stacked and placed in the feed bin 101, and the plate moving mechanism 4 is in the feed state to avoid blocking the upward movement of the full-load fixture plate;
[0060] ② The feed lifting storage mechanism 2a starts to lift the full-load fixture plates in the feed bin 101 layer by layer upwards. When the full-load fixture plate on the top layer reaches the upper end bin position of the feed bin 101, the feed lifting storage mechanism 2a stops lifting;
[0061] ③ The feed lifting mechanical hand 3 starts to move the full-load fixture plate on the top layer upwards to be higher than the fixed frame 1 and the plate moving mechanism 4;
[0062] ④ The plate moving mechanism 4 slides from above the plate collecting bin 102 to above the plate feeding bin 101;
[0063] ⑤ The plate feeding lifting manipulator 3 places the full-load jig plate on the plate moving mechanism 4;
[0064] ⑥ The plate moving mechanism 4 carries the full-load jig plate to slide above the plate collecting bin 102, and the plate collecting lifting manipulator 5 presses the full-load jig plate downward to prevent the full-load jig plate from moving; at this time, on the one hand, the workpiece can be taken from the full-load jig plate by the taking equipment such as the taking manipulator outside, and on the other hand, the upper end opening of the plate feeding bin 101 is exposed, so that the plate feeding lifting storage mechanism 2a and the plate feeding lifting manipulator 3 can cooperate to lift the next full-load jig plate upward to wait for the plate moving mechanism 4 to receive the next time;
[0065] ⑦ After the workpiece supply is completed, the full-load jig plate becomes an empty-load jig plate, and the plate collecting lifting manipulator 5 starts to move the empty-load jig plate on the plate moving mechanism 4 upward to be higher than the plate moving mechanism 4;
[0066] ⑧ The plate moving mechanism 4 returns to above the plate feeding bin 101 to receive the next full-load jig plate; at this time, the upper end opening of the plate collecting bin 102 is exposed, and the plate collecting lifting manipulator 5 places the empty-load jig plate on the plate collecting lifting storage mechanism 2b;
[0067] ⑨ The plate collecting lifting storage mechanism 2b starts to drive the empty-load jig plate in the plate collecting bin 102 to move downward to complete the recovery of the empty-load jig plate and reserve space for receiving the next empty-load jig plate.
[0068] The steps ① to ⑨ are repeated to realize continuous workpiece supply and jig plate recovery operation.
[0069] Through the above working process, the plate feeding and collecting device realizes mechanized workpiece supply and jig plate recovery operation, reduces labor cost and improves production efficiency.
[0070] Referring to Figure 2 In the embodiment, the plate feeding lifting storage mechanism 2a and the plate collecting lifting storage mechanism 2b both include two oppositely arranged conveying belts 201, a lifting storage platform 202 located between the two conveying belts 201, and a storage linear driving mechanism 203 for driving the lifting storage platform 202 to move upward and downward.
[0071] Optionally, the outer sides of the two conveying belts 201 are provided with vertical baffles 204 to prevent the jig plate from falling laterally during lifting.
[0072] Referring to Figure 3The feeding lifting mechanical hand 3 comprises a T-shaped support 301 located above the feeding bin 101, a plurality of feeding suction heads 302 installed at the bottom of the T-shaped support 301, and a feeding lifting linear driving mechanism 303 for driving the T-shaped support 301 to move up and down.
[0073] The feeding lifting linear driving mechanism 303 drives the T-shaped support 301 to move up and down with the feeding suction heads 302, thereby driving the full-load gripper plate at the top to move up and down.
[0074] The design of the T-shaped support 301 is conducive to adsorbing the full-load gripper plate from the middle position, and is conducive to improving the balance of the full-load gripper plate that is sucked up as much as possible while using as few feeding suction heads 302 as possible, thereby reducing the risk of the full-load gripper plate falling down.
[0075] The plate moving mechanism 4 comprises a horizontal moving platform 401 for placing the gripper plate, and a platform horizontal moving linear driving mechanism 402 for driving the horizontal moving platform 401 to reciprocate above the feeding bin 101 and the plate collecting bin 102. The platform horizontal moving linear driving mechanism 402 drives the horizontal moving platform 401 to slide horizontally, thereby realizing position switching between the plate receiving state and the feeding state.
[0076] The plate collecting lifting mechanical hand 5 comprises a rectangular support 501 located above the plate collecting bin 102, a plurality of plate collecting suction heads 502 installed at the bottom of the rectangular support 501, and a plate collecting lifting linear driving mechanism 503 for driving the rectangular support 501 to move up and down. The plate collecting lifting linear driving mechanism 503 drives the rectangular support 501 to move up and down with the plate collecting suction heads 502, thereby driving the empty-load gripper plate to move up and down.
[0077] Further, the middle position of the rectangular support 501 encloses a rectangular taking space 5011 for the workpiece to pass through. The taking mechanical hand can take the workpiece from the full-load gripper plate through the rectangular taking space 5011, thereby avoiding the interference between the plate collecting lifting mechanical hand 5 and the taking mechanical hand. Further, the design of the rectangular support 501 is conducive to adsorbing the empty-load gripper plate from the edge position, so as to improve the adsorption reliability of the empty-load gripper plate.
[0078] In summary, the feeding and plate collecting device provided by the embodiment has the following advantages:
[0079] ① High degree of automation: through the collaborative work of the feeding lifting storage mechanism 2a, the feeding lifting mechanical hand 3, the plate moving mechanism 4, the plate collecting lifting mechanical hand 5, and the plate collecting lifting storage mechanism 2b, the automatic feeding and recycling of the gripper plate are realized, the labor cost is greatly reduced, and the production efficiency is improved.
[0080] ② Avoid interference problem: the rectangular support 501 of the collecting plate lifting manipulator 5 is designed with a rectangular taking space 5011 for the workpiece to pass through, avoiding interference with the taking manipulator and improving the flow of the production line.
[0081] ③ Adsorption reliability: the design of the rectangular support 501 is conducive to adsorbing the empty jig plate from the edge position, improving the reliability of adsorption and reducing the mistakes in operation; the design of the T-shaped support 301 is conducive to adsorbing the full-load jig plate from the middle position, which is conducive to improving the full-load jig plate that is sucked up as much as possible under the condition of using the feeding suction head 302 as little as possible.
[0082] ④ Strong flexibility: the plate moving mechanism 4 can be flexibly moved between the feeding bin 101 and the collecting plate bin 102, so that the workpiece supply and jig plate recovery can be continuously carried out, improving the use efficiency of the equipment.
[0083] It should be noted that the linear drive mechanism mentioned in the utility model can be a cylinder, a hydraulic cylinder, an electric cylinder or a motor screw linear module, and the rotary drive mechanism mentioned can be a brush motor, a brushless motor or a rotary cylinder. The utility model does not limit the specific structure of the linear drive mechanism and the rotary drive mechanism.
[0084] Finally, it should be noted that although the above embodiments have been described in the specification and drawings of the present application, it does not limit the patent protection scope of the present application. Any equivalent structure or equivalent process substitution or modification based on the essential concept of the present application, using the content described in the specification and drawings, and directly or indirectly implementing the technical solutions of the above embodiments in other related technical fields, etc. are all included in the patent protection scope of the present application.
Claims
1. A feeding and collecting device, characterized in that, include: A fixed frame (1) is provided with a feeding bin (101) and a receiving bin (102) arranged side by side. The feeding lifting and storage mechanism (2a) extends into the feeding bin (101) and is used to lift several fully loaded jig plates stacked in the feeding bin (101) layer by layer upward. The feeding lifting robot (3) is located above the feeding bin (101) and is used to move the top layer of the fully loaded fixture plate upwards to a height above the fixed frame (1). The plate-moving mechanism (4) is slidably disposed on the top of the fixed frame (1); wherein the plate-moving mechanism (4) has a receiving state in which it slides above the feeding bin (101) to receive the fully loaded fixture plate released by the feeding lifting robot (3), and a feeding state in which it slides above the receiving bin (102) to supply the workpieces in the fully loaded fixture plate to the outside; The pallet lifting robot (5) is located above the pallet collection bin (102) and is used to cooperate with the pallet moving mechanism (4) to press down the fully loaded fixture plate and to move the empty fixture plate on the pallet moving mechanism (4) upward to a height above the pallet moving mechanism (4). A plate lifting and storage mechanism (2b) extends into the plate collection bin (102) and is used to drive a number of empty fixture plates stacked in the plate collection bin (102) to move downward layer by layer.
2. The feeding and receiving device according to claim 1, characterized in that, Both the feeding lifting and storage mechanism (2a) and the receiving lifting and storage mechanism (2b) include a lifting storage platform (202) and a storage linear drive mechanism (203) that drives the lifting storage platform (202) to move up and down.
3. The feeding and receiving device according to claim 2, characterized in that, The feeding lifting and storage mechanism (2a) and the receiving lifting and storage mechanism (2b) both include two oppositely arranged conveyor belts (201), and the lifting and storage platform (202) is located between the two conveyor belts (201).
4. The feeding and receiving device according to claim 3, characterized in that, Vertical baffles (204) are provided on the outer side of the two conveyor belts (201).
5. The feeding and receiving device according to claim 1, characterized in that, The feeding lifting robot (3) includes a T-shaped bracket (301) located above the feeding bin (101), a plurality of feeding suction heads (302) installed at the bottom of the T-shaped bracket (301), and a feeding lifting linear drive mechanism (303) that drives the T-shaped bracket (301) to move up and down.
6. The feeding and receiving device according to claim 1, characterized in that, The plate-moving mechanism (4) includes a transverse platform (401) and a platform transverse linear drive mechanism (402) that drives the transverse platform (401) to reciprocate above both the feeding bin (101) and the receiving bin (102).
7. The feeding and receiving device according to claim 1, characterized in that, The pallet lifting robot (5) includes a rectangular support (501) located above the pallet bin (102), a plurality of pallet suction heads (502) installed at the bottom of the rectangular support (501), and a pallet lifting linear drive mechanism (503) that drives the rectangular support (501) to move up and down.
8. The feeding and receiving device according to claim 7, characterized in that, The rectangular support (501) surrounds the middle position to form a rectangular picking space (5011) for the workpiece to pass through.