Control box convenient for winding lead
By designing a limiting structure and a collecting structure, the problems of positional deviation and impurity handling during the wire winding process are solved, achieving neat wire winding and effective cleaning of impurities, thus improving the stability and cleanliness of the equipment.
Patent Information
- Application Number
- CN202520603844.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-04-02
AI Technical Summary
Existing winding equipment has difficulty correcting the conductor position deviation in real time during high-speed winding, resulting in misalignment and loosening of the wire layers. In addition, it lacks an effective impurity treatment system, which affects the stability and cleanliness of the equipment.
It adopts a limiting structure and a collection structure. The limiting structure dynamically adjusts the position of the guide wire through components such as limiting ring, slider, slide rod and friction block. The collection structure separates and collects impurities through collection box, placement tray, hose, inclined plate, filter screen and screening screen.
It achieves neat and tight winding of wires, effectively removes impurities, improves the stability and service life of the equipment, and ensures winding quality and environmental cleanliness.
Smart Images
Figure CN223866078U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of winding equipment, and in particular to a control box that facilitates the winding of wires. Background Technology
[0002] As a fundamental piece of equipment in the cable processing industry, wire winding devices are widely used in the production of products such as power transmission lines and communication cables. With the development of precision manufacturing technology, the industry has placed higher demands on the stability and cleanliness of the winding process. Especially when processing high-precision enameled wires and special alloy conductors, it is necessary to ensure that the wires are neatly arranged and the working environment is clean to avoid product performance degradation due to impurities.
[0003] Existing technologies, traditional winding equipment have significant drawbacks: Firstly, conventional limiting devices use fixed guiding structures, lacking dynamic adjustment capabilities. During high-speed winding, they struggle to correct conductor position deviations in real time, easily leading to problems such as misalignment and loosening of the wire layers. Secondly, most equipment lacks an integrated impurity treatment system. Metal shavings, dust, and other contaminants generated during production accumulate directly inside the equipment, accelerating wear on mechanical parts and potentially causing insulation degradation due to impurities mixing into the wire layers. In particular, existing collection devices generally employ a single filtration mode, failing to effectively separate impurities of different particle sizes. Cleaning operations require frequent shutdowns and component disassembly, severely limiting the equipment's continuous operation capability. Utility Model Content
[0004] To address the problems mentioned in the background section, this application provides a control box that facilitates the winding of wires.
[0005] The control box for easy wire winding provided in this application adopts the following technical solution: it includes a limiting structure for lifting wire winding and a collection structure for collecting impurities. The limiting structure is installed on the outside of the collection box, and the collection structure is fixedly connected to the inside of the collection box. The limiting structure includes a limiting ring one, a connecting post fixedly connected to one side of the limiting ring one, a slider fixedly connected to one side of the connecting post, a sliding rod slidably connected to the middle of the slider, a friction block fixedly connected to the outside of the sliding rod, a connecting rod one fixedly connected to one side of the friction block, a limiting ring two fixedly connected to one side of the connecting rod one, a circular ring fixedly connected to one side of the limiting ring two, and a conveying pipe fixedly connected to one side of the circular ring.
[0006] Optionally, the collection structure includes a collection box, a placement tray fixedly connected inside the collection box, a flexible tube provided on the outside of the placement tray, the flexible tube installed inside the collection box, a fixing block fixedly connected to the top of the placement tray, an inclined plate provided on one side of the fixing block, a filter screen fixedly connected to one side of the inclined plate, and a screening screen provided at the bottom of the filter screen.
[0007] The above scheme includes a collection box in the collection structure to hold the collected impurities; a placement tray inside the collection box for support; a hose installed inside the collection box to guide the impurities; a fixing block to fix the inclined plate to the top of the placement tray; the inclined plate allowing impurities to slide down its inclined surface; a filter screen to filter larger impurities; and a screening screen to further screen the impurities, enabling effective collection and classification of impurities generated during the wire winding process.
[0008] Optionally, a connecting rod two is fixedly connected inside the collection box, and a rotating shaft is fixedly connected to the outside of the connecting rod two.
[0009] With the above solution, the connecting rod 2 inside the collection box can fix and support the components, and the rotating shaft on the outside of the connecting rod 2 can rotate around the connecting rod 2. By rotating, the connected components can be moved, so that the components inside the collection box can work.
[0010] Optionally, a rotating rod is fixedly connected to the outside of the rotating shaft, the rotating rod is installed inside the collection box, and a groove is provided on one side of the rotating rod.
[0011] With the above solution, the rotating rod on the outside of the rotating shaft can rotate together with the rotating shaft. The rotating rod is installed inside the collection box, and its groove cooperates with other components, making it convenient for operators to insert tools into the groove to rotate the rotating rod, thereby driving the rotating shaft and related components to work.
[0012] Optionally, a conveying pipe is provided at the top of the inclined plate, the conveying pipe is installed on the outside of the collection box, and a flexible hose is fixedly provided at the bottom of the inclined plate.
[0013] With the above scheme, the conveying pipe at the top of the inclined plate is used to transport the material to the designated location. It is installed on the outside of the collection box and can transport the material out of the collection box. The flexible hose at the bottom of the inclined plate can be connected and guided to guide impurities that slide down the inclined plate to the collection location, which facilitates the transport of materials and the collection of impurities.
[0014] Optionally, a fixing block is provided on the outside of the hose, and a delivery pipe is provided at the upper end of the hose.
[0015] With the above solution, the fixing block on the outside of the hose can fix the position of the hose and prevent it from shaking randomly; the conveying pipe at the upper end of the hose is responsible for conveying the material into the hose, so that the material enters the hose through the conveying pipe for subsequent processing.
[0016] Optionally, a slide bar is provided on one side of the conveying pipe, and a limit ring is provided on one side of the slide bar.
[0017] With the above scheme, the slide bar on one side of the conveying pipe provides a sliding track for other components; the limiting ring on one side of the slide bar is used to limit the sliding range of the components on the slide bar and prevent them from sliding out of the specified position, so that the components can slide stably and orderly near the conveying pipe.
[0018] In summary, this application includes the following beneficial technical effects:
[0019] 1. This utility model, by setting a limiting structure, includes components such as a limiting ring one, a connecting column, a slider, a sliding rod, a friction block, a connecting rod one, a limiting ring two, a circular ring, and a conveying pipe. Through the sliding cooperation between the slider and the sliding rod, the slider can slide along the sliding rod, thereby driving the connecting column and the limiting ring one to move. The friction block increases the friction between the slider and the sliding rod, limiting the position of the wire winding. This limiting structure can solve the problem of unstable position of the wire during winding, which is prone to loosening or deviation, thereby ensuring that the wire is wound neatly and tightly.
[0020] 2. This utility model, by setting up a collection structure, includes components such as a collection box, a placement tray, a hose, an inclined plate, a fixing block, a filter screen, and a sieve screen. Through the cooperation between the inclined plate and the filter screen and sieve screen, impurities can slide down the inclined plate. After being filtered and sieved by the filter screen and sieve screen, impurities of different sizes are separated and collected in the collection box. This collection structure can solve the problem of impurities generated during the wire winding process being difficult to clean and easily affecting the normal operation of the device. It can effectively collect impurities, keep the inside of the device clean, and improve the service life and stability of the device. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure in an embodiment of this application;
[0022] Figure 2 This is a schematic diagram of the groove structure in an embodiment of this application;
[0023] Figure 3 This is a top view of the connecting rod two in an embodiment of this application;
[0024] Figure 4 This is a schematic diagram of the limiting structure in the embodiments of this application;
[0025] Figure 5 This is a schematic diagram of the collection structure in the embodiments of this application.
[0026] Reference numerals: 1. Collection box; 2. Limiting structure; 21. Slider; 22. Connecting rod one; 23. Connecting column; 24. Limiting ring one; 25. Slide rod; 26. Friction block; 27. Limiting ring two; 28. Ring; 29. Conveying pipe; 3. Rotating rod; 4. Rotating shaft; 5. Connecting rod two; 6. Groove; 7. Collection structure; 71. Collection box; 72. Hose; 73. Inclined plate; 74. Fixing block; 75. Filter screen; 76. Screening screen; 77. Placement tray. Detailed Implementation
[0027] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.
[0028] This application discloses a control box that facilitates the winding of wires.
[0029] Please see Figures 1 to 5 The control box for easy winding of the wire includes a limiting structure 2 for lifting the winding of the wire and a collection structure 7 for collecting impurities. The limiting structure 2 is installed on the outside of the collection box 1, and the collection structure 7 is fixedly connected to one side of the inside of the collection box 1. The limiting structure 2 includes a limiting ring 24, a connecting post 23 is fixedly connected to one side of the limiting ring 24, a slider 21 is fixedly connected to one side of the connecting post 23, a sliding rod 25 is slidably connected to the middle of the slider 21, a friction block 26 is fixedly connected to the outside of the sliding rod 25, a connecting rod 22 is fixedly connected to one side of the friction block 26, a limiting ring 27 is fixedly connected to one side of the connecting rod 22, a ring 28 is fixedly connected to one side of the limiting ring 27, and a conveying pipe 29 is fixedly connected to one side of the ring 28.
[0030] It should be explained that the limiting structure 2 is installed on the outside of the collection box 1, and includes a limiting ring 24, a connecting post 23, a slider 21, a sliding rod 25, a friction block 26, a connecting rod 22, a limiting ring 27, a circular ring 28, and a conveying pipe 29. The slider 21 can slide on the sliding rod 25 and is stabilized by the friction block 26. The limiting ring 24 and the limiting ring 27 limit the winding position of the wire. The circular ring 28 and the conveying pipe 29 can assist in the operation. The collection structure 7 is fixed inside the collection box 1 on one side and is used to collect impurities generated during wire winding. It can control the normal operation of the box and the quality of wire winding.
[0031] Please see Figures 1 to 5 The collection structure 7 includes a collection box 71, a placement tray 77 is fixedly connected inside the collection box 71, a flexible tube 72 is provided on the outside of the placement tray 77, the flexible tube 72 is installed inside the collection box 71, a fixing block 74 is fixedly connected to the top of the placement tray 77, an inclined plate 73 is provided on one side of the fixing block 74, a filter screen 75 is fixedly connected to one side of the inclined plate 73, and a screening screen 76 is provided at the bottom of the filter screen 75.
[0032] It should be explained that the collection box 71 can accommodate and support components. Inside the collection box 71, a placement tray 77 is fixedly connected, providing a mounting base for other components. A flexible hose 72 is provided on the outside of the placement tray 77, which is also installed inside the collection box 71. It is used to guide impurities into the collection box 71. A fixing block 74 is fixed to the top of the placement tray 77. An inclined plate 73 is provided on one side of the fixing block 74, allowing impurities to slide down its inclined surface. A filter screen 75 is fixedly connected to one side of the inclined plate 73, which can filter out larger impurities. At the bottom of the filter screen 75, a sieving screen 76 is also provided, which can further sieve the impurities, so that impurities of different sizes are collected separately. This can effectively collect and classify impurities generated during the winding of the wire.
[0033] Please see Figures 1 to 5 The inside of the collection box 1 is fixedly connected to a connecting rod 2 5, and the outside of the connecting rod 2 5 is fixedly connected to a rotating shaft 4.
[0034] It should be explained that inside the collection box 1, there is a connecting rod 2 5 that is fixedly connected. The connecting rod 2 5 can fix and support the components. The outer side of the connecting rod 2 5 is also fixedly connected to the rotating shaft 4. The rotating shaft 4 can rotate around the connecting rod 2 5, allowing some components inside the collection box 1 to rotate around the rotating shaft 4.
[0035] Please see Figures 1 to 5 A rotating rod 3 is fixedly connected to the outside of the rotating shaft 4. The rotating rod 3 is installed inside the collection box 1, and a groove 6 is provided on one side of the rotating rod 3.
[0036] It should be explained that the rotating rod 3 is tightly fixed to the outside of the rotating shaft 4. The rotating rod 3 is placed inside the collection box 1. The rotating rod 3 rotates together with the rotating shaft 4. A groove 6 is also provided on one side of the rotating rod 3. The groove 6 can be locked in place, making it convenient for people to rotate the rotating rod 3, thereby driving the rotating shaft 4 to rotate.
[0037] Please see Figures 1 to 5 The top of the inclined plate 73 is provided with a conveying pipe 29, which is installed on the outside of the collection box 1, and the bottom of the inclined plate 73 is fixedly provided with a flexible hose 72.
[0038] It should be explained that a conveying pipe 29 is provided at the top of the inclined plate 73. This conveying pipe 29 is installed on the outside of the collection box 1 and is used to convey some materials. A flexible hose 72 is fixedly provided at the bottom of the inclined plate 73. The flexible hose 72 can connect the inclined plate 73 and other components, so as to guide the materials that slide down the inclined plate 73 to the designated position for collection and conveying.
[0039] Please see Figures 1 to 5 A fixing block 74 is provided on the outside of the hose 72, and a delivery pipe 29 is provided at the upper end of the hose 72.
[0040] It should be explained that a fixing block 74 is provided on the outside of the hose 72. The fixing block 74 can fix the hose 72 and prevent it from shaking or shifting at will, ensuring that the hose 72 remains stable during operation. A conveying pipe 29 is provided at the upper end of the hose 72. The conveying pipe 29 is connected to the hose 72 and can convey materials.
[0041] Please see Figures 1 to 5 A slide bar 25 is provided on one side of the conveying pipe 29, and a limit ring 24 is provided on one side of the slide bar 25.
[0042] It should be explained that a slide bar 25 is installed on one side of the conveying pipe 29, and a limit ring 24 is provided on one side of the slide bar 25. The limit ring 24 can limit the position and can be used to limit the range of motion of other components that cooperate with the slide bar 25, preventing these components from exceeding the specified position during sliding, so that the whole device is more stable during operation.
[0043] The implementation principle of the control box for facilitating wire winding in this application embodiment is as follows:
[0044] First, the positions of limiting ring 24 and limiting ring 27 are adjusted by sliding the slider 21 on the slide rod 25, and their positions are stabilized by the friction block 26, thereby limiting the position of the wire winding and ensuring neat and tight winding. The circular ring 28 and the conveying pipe 29 assist in the operation and may participate in the conveying or guiding of materials. Simultaneously, the collecting structure 7 begins to collect impurities. Impurities generated during wire winding slide down the inclined plate 73, are filtered out by the filter screen 75 (larger impurities are removed), and are further sieved by the screening screen 76, with impurities of different sizes being collected separately into the collecting box 71.
[0045] Secondly, when it is necessary to operate or adjust the internal components of the collection box 1, this can be achieved by rotating the rotating rod 3. The groove 6 on one side of the rotating rod 3 facilitates the application of force. Rotating the rotating rod 3 will drive the rotating shaft 4 to rotate. Since the connecting rod 2 5 is fixedly connected to the rotating shaft 4, some components inside the collection box 1 that are connected to the rotating shaft 4 can rotate around the rotating shaft 4, thereby adjusting their position.
[0046] Finally, throughout the entire operation, the hose 72 can be connected and guided. Its outer fixing block 74 secures it, ensuring stable operation. The upper end of the hose 72 is connected to the conveying pipe 29, guiding the material sliding down the inclined plate 73 to a designated position, achieving smooth collection and conveying of the material. This ensures the normal operation of the entire control box for easy wire winding, guaranteeing wire winding quality and impurity collection effectiveness.
[0047] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A control box for easy winding of a conductor, comprising a limiting structure (2) for lifting the conductor winding and a collection structure (7) for collecting impurities, characterized in that: The limiting structure (2) is installed on the outside of the collection box (1), and the collection structure (7) is fixedly connected to one side of the inside of the collection box (1); The limiting structure (2) includes a limiting ring one (24), a connecting post (23) is fixedly connected to one side of the limiting ring one (24), a slider (21) is fixedly connected to one side of the connecting post (23), a sliding rod (25) is slidably connected to the middle of the slider (21), a friction block (26) is fixedly connected to the outer side of the sliding rod (25), a connecting rod one (22) is fixedly connected to one side of the friction block (26), a limiting ring two (27) is fixedly connected to one side of the connecting rod one (22), a circular ring (28) is fixedly connected to one side of the limiting ring two (27), and a conveying pipe (29) is fixedly connected to one side of the circular ring (28).
2. The control box for easy wire winding according to claim 1, characterized in that: The collection structure (7) includes a collection box (71), a placement tray (77) is fixedly connected inside the collection box (71), a flexible tube (72) is provided on the outside of the placement tray (77), the flexible tube (72) is installed inside the collection box (71), a fixing block (74) is fixedly connected to the top of the placement tray (77), an inclined plate (73) is provided on one side of the fixing block (74), a filter screen (75) is fixedly connected to one side of the inclined plate (73), and a sieve screen (76) is provided at the bottom of the filter screen (75).
3. The control box for easy wire winding according to claim 1, characterized in that: The collection box (1) is fixedly connected to a connecting rod 2 (5), and the connecting rod 2 (5) is fixedly connected to a rotating shaft (4) on its outer side.
4. The control box for easy wire winding according to claim 3, characterized in that: A rotating rod (3) is fixedly connected to the outside of the rotating shaft (4). The rotating rod (3) is installed inside the collection box (1). A groove (6) is provided on one side of the rotating rod (3).
5. The control box for easy wire winding according to claim 2, characterized in that: The top of the inclined plate (73) is provided with a conveying pipe (29), which is installed on the outside of the collection box (1), and a flexible hose (72) is fixedly provided at the bottom of the inclined plate (73).
6. The control box for easy wire winding according to claim 2, characterized in that: A fixing block (74) is provided on the outside of the hose (72), and a delivery pipe (29) is provided at the upper end of the hose (72).
7. The control box for easy wire winding according to claim 1, characterized in that: A slide bar (25) is provided on one side of the conveying pipe (29), and a limit ring (24) is provided on one side of the slide bar (25).