Liquid reaction tank with pipe blocking prevention function
By introducing a combination structure of drive motor, reducer, rotating shaft and stirring blades into the liquid reaction tank, the problem of blockage caused by fibrous materials entanglement in the pipes is solved, the smooth flow of solution and the stability of the adsorption process are achieved, and the efficiency of heavy metal adsorption is improved.
Patent Information
- Application Number
- CN202520096525.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-01-16
AI Technical Summary
In the process of treating liquid heavy metals, fibrous materials are prone to clogging the pipes. The problem is that fibrous materials can become entangled and accumulate in the pipes, causing blockages and affecting the solution flow rate and the normal operation of the adsorption process.
A liquid reaction vessel with anti-clogging function was designed. It adopts a combination structure of drive motor, reducer, rotating shaft, stirring blade and filter screen plate. Through stirring and filtration, it prevents fibrous materials from entanglement and realizes smooth flow of solution.
It improves the flowability of the solution, prevents blockage, ensures the stability and efficiency of the adsorption process, enhances the mixing uniformity of the adsorbent and the liquid, and improves the adsorption effect of heavy metals.
Smart Images
Figure CN223866399U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to liquid reaction tank technical field especially with prevent the function of pipe function's liquid reaction tank. BACKGROUND
[0002] In the process of adsorbing heavy metals in liquid, the material treated is mostly fibrous, and these fibrous materials are prone to winding and gathering in the pipeline during equipment operation. Since there is no special anti-blocking design for fibrous materials, the fibrous materials will gradually adhere to the inner wall of the pipeline during solution transmission, especially at the corners of the pipeline, valves and places where the pipe diameter changes. They interweave and wind each other to form a mass of blocking objects, which can rapidly reduce the effective flow area of the pipeline, reduce the solution flow rate, and thus prevent the adsorption operation from being carried out normally. Therefore, the above problems need to be improved and treated. SUMMARY
[0003] The utility model aims at solving the shortcoming in the prior art and provides a liquid reaction tank with a pipe blocking prevention function.
[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a liquid reaction tank with a pipe blocking prevention function, comprising a tank body, a rack is arranged at the middle of the top end of the tank body, a speed reducer is arranged at the top end of the rack, a driving motor is arranged at the top end of the speed reducer, the output shaft of the driving motor is connected with the speed reducer, a connecting rod is arranged at the middle of the bottom end of the speed reducer, the connecting rod extends into the inner top surface of the tank body, a shaft seal is arranged at the top surface of the connecting rod, and two solution feeding pipelines are symmetrically arranged at the two sides of the rack.
[0005] Preferably, a feeding flange pipe is arranged at one side of the upper end of the tank body, a discharging flange pipe is arranged at the other side of the lower end of the tank body, a cover plate is fixed on the flange plates of the feeding flange pipe and the discharging flange pipe through bolts, and a handle is arranged on the cover plate.
[0006] Preferably, a solution discharging pipeline is arranged at the middle of the bottom end of the tank body, a pipeline is connected to the bottom end of the solution discharging pipeline through a flange, and a Y-shaped filter pipe is connected to the bottom end of the pipeline through threads.
[0007] Preferably, three feeding pipelines are equidistantly arranged on the outer wall of the tank body, an auxiliary discharging pipe is arranged at one side of the lower end of the endoscope.
[0008] Preferably, a rotating shaft is connected to the end of the connecting rod through a flange, a plurality of rows of inclined stirring blades are equidistantly arranged on the rotating shaft, a rotating sieve plate is horizontally installed at the bottom end of the rotating shaft, and a filter screen plate is fixedly installed in the bottom of the tank below the rotating sieve plate.
[0009] Preferably, the rotating sieve plate and the filter screen plate are spaced apart.
[0010] Compared with the prior art, the beneficial effects of the utility model are: through the structural cooperation of the tank body, the feeding flange pipe and the discharging flange pipe, the smooth control of solution in and out is facilitated, the operation convenience is improved, and the function of realizing stable adsorption process is realized; through the combined cooperation of the Y-shaped filter pipe and the solution discharging pipeline, the fibrous impurities are effectively intercepted, the anti-blocking effect is improved, and the function of ensuring the smoothness of the pipeline is realized; through the cooperative cooperation of the driving motor, the speed reducer and the rotating shaft and the stirring blade, the solution and the adsorbent are fully mixed and uniform, the adsorption efficiency is improved, and the function of efficiently adsorbing heavy metals in the liquid is realized; through the connection cooperation of the filter screen plate and the rotating shaft, the fibrous material is further filtered, the purification effect is improved, and the function of improving the solution quality is realized; finally, the problem of easy blocking of the pipeline by fibrous material is solved, and the anti-blocking performance of the equipment is improved. BRIEF DESCRIPTION OF DRAWINGS
[0011] The drawings described herein are used to provide further understanding of the utility model and form part of the application, the schematic embodiments of the utility model and the description thereof are used to explain the utility model and do not constitute improper limitation on the utility model. In the drawings:
[0012] Figure 1 It is the first perspective view schematic diagram of the overall structure of the utility model;
[0013] Figure 2 It is the second perspective view schematic diagram of the overall structure of the utility model;
[0014] Figure 3 It is the first perspective view schematic diagram of the overall structure of the utility model;
[0015] Figure 4 It is the Y-shaped filter pipe part enlarged schematic diagram of the utility model.
[0016] In the drawing, the serial number is: 1, tank body; 2, rack; 3, speed reducer; 4, driving motor; 5, cover plate; 6, filter screen plate; 7, solution discharging pipeline; 8, feeding flange pipe; 9, discharging flange pipe; 10, Y-shaped filter pipe; 11, rotating sieve plate; 12, rotating shaft. DETAILED DESCRIPTION
[0017] The technical scheme in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model, obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0018] Embodiment: seeFigures 1-4 The utility model discloses a liquid reaction tank with prevent function of blocking pipe, including the jar body 1, the top middle part of jar body 1 is equipped with the frame 2, the top of frame 2 is equipped with speed reducer 3, the top of speed reducer 3 is equipped with driving motor 4, the output shaft of driving motor 4 is connected speed reducer 3, the bottom middle part of speed reducer 3 is projected with connecting rod, and connecting rod stretches into the inner top surface of jar body 1, and the top surface of connecting rod is equipped with shaft seal at frame 2, and the both sides symmetry of frame 2 is equipped with two solution feed pipe, and jar body 1 is as core container, provides stable space environment for entire adsorption process, ensures the reliability of each component installation and operation, and frame 2 is used for supporting speed reducer 3 and driving motor 4, guarantees the stable operation of power device, and the cooperation of driving motor 4 and speed reducer 3 and connecting rod can accurately transmit power to the inside of jar body 1, provides power source for stirring etc. action, realizes the sufficient mixing of solution and adsorbent, improves the efficiency and uniformity of adsorption reaction, and shaft seal can prevent solution leakage, guarantees the safety and stability of equipment operation, and solution feed pipe facilitates the input of solution, and it is convenient to realize multi-channel feeding, improves the flexibility and convenience of feeding, and endoscope is convenient for operating personnel to observe the inside situation of jar body 1, such as solution level, adsorbent state etc., so as to timely adjust equipment operating parameter, ensures the normal progress of adsorption process, and the upper end one side of jar body 1 is equipped with feed flange pipe 8, and the lower end other side of jar body 1 is equipped with discharge flange pipe 9, and the flange plate of feed flange pipe 8 and discharge flange pipe 9 is all fixed with cover plate 5 through bolt, and cover plate 5 is equipped with handle, and feed flange pipe 8 and discharge flange pipe 9 provide special passage for solution to enter or exit jar body 1, and its flange connection mode is convenient to install, detach and maintain, and it is convenient to connect with external pipeline system, improves the versatility and expansibility of equipment, and cover plate 5 is fixed in flange plate through bolt, and it is convenient to open when needed, and it is convenient to clean, check or replace internal components for feed or discharge pipeline, and the setting of handle makes the operation of cover plate 5 more convenient, reduces maintenance difficulty and labor intensity, and ensures that the pipeline system is smooth and stable during the long-term operation of equipment, and the bottom middle part of jar body 1 is equipped with solution discharge pipe 7, and the bottom of solution discharge pipe 7 is connected with pipeline through flange, and the bottom of pipeline is connected with Y type filter tube 10 through screw thread, and the treated solution can be guided out from the bottom of jar body 1 through solution discharge pipe 7, and the flange-connected pipeline is convenient to adjust the length and direction of pipeline according to actual demand, and Y type filter tube 10 is connected at the bottom of pipeline through screw thread, can effectively filter fibrous impurities and other solid particles in solution, prevent its entering subsequent pipeline system and causing blockage, ensure the smoothness of solution discharge, improve the anti-blocking performance of entire equipment, reduce the equipment downtime caused by pipeline blockage, improve the operation efficiency and stability of equipment, and also help to protect downstream equipment from damage by impurities.
[0019] In the utility model, the outer wall of the tank body 1 is provided with three feed pipes equidistantly on the upper end circumferential side, the lower end of the endoscope is provided with an auxiliary discharge pipe, the three feed pipes are distributed at a specific angle, which facilitates the solution to enter the tank body 1 from different directions, increases the turbulence degree when the solution enters, promotes the rapid mixing of the solution and the adsorbent, improves the initial speed and uniformity of the adsorption reaction, the auxiliary discharge pipe can provide an additional discharge channel under special circumstances, such as poor discharge at the bottom of the tank body 1 or the need to sample and detect the solution at different liquid levels in the tank body 1, improve the flexibility and adaptability of equipment operation, facilitate better control of the adsorption process and monitoring of the solution quality, the distal end of the connecting rod is connected with the rotating shaft 12 through the flange, a plurality of rows of inclined stirring blades are equidistantly arranged on the rotating shaft 12, the bottom end of the rotating shaft 12 is horizontally installed with a rotating sieve plate 11, the filter screen plate 6 is fixedly installed in the bottom of the tank body 1 below the rotating sieve plate 11, and the rotating sieve plate 11 and the filter screen plate 6 are spaced apart; the rotating shaft 12 and the connecting rod are connected through the flange, which ensures the reliability and stability of power transmission, the stirring blades can be driven by the rotating shaft 12 to fully stir the solution and the adsorbent in the tank body 1, so that they are uniformly mixed, the contact opportunity and reaction efficiency of the adsorbent and the heavy metal ions in the liquid are improved, the adsorption time is shortened, and the rotating sieve plate 11 is rotated with the rotating shaft 12, which can perform grinding operation on the materials entering between the rotating sieve plate 11 and the filter screen plate 6, avoid the accumulation, the fibrous material and larger particle impurities in the solution can be preliminarily filtered through the filter screen plate 6, which prevents them from accumulating at the bottom of the tank body 1 or entering the discharge pipe, further improves the anti-blocking capacity of the equipment, and also helps to improve the circulation quality of the solution in the tank body 1, ensures the stable progress of the adsorption process, improves the uniformity and efficiency of the adsorption reaction, and ensures the consistency and stability of the adsorption process in the whole tank body 1.
[0020] Working principle: when the utility model is used, the solution enters the tank body 1 through the solution feed pipe on both sides of the rack 2 and the three feed pipes equidistantly arranged on the outer wall of the tank body 1, at this time, the driving motor 4 is started, the output shaft drives the speed reducer 3 to run, the speed reducer 3 transmits power to the rotating shaft 12 through the connecting rod, so that the rotating shaft 12 starts to rotate, the multiple rows of obliquely arranged stirring blades on the rotating shaft 12 fully stir the solution and the adsorbent in the tank body 1 along with the rotation of the rotating shaft 12, so that the solution and the adsorbent are uniformly mixed, the adsorption reaction of the heavy metal ions in the liquid and the adsorbent is accelerated, the rotating screen plate 11 is installed at the bottom of the rotating shaft 12 and rotates, through the cooperation of the rotating screen plate 11 and the filter screen plate 6, the fibrous material and the larger particle impurities in the solution can be preliminarily filtered, so that the fibrous material and the larger particle impurities are prevented from accumulating at the bottom of the tank body 1 or entering the discharge pipe, the mixing and contact of the solution and the adsorbent are further promoted, the adsorption efficiency and uniformity are improved, the solution after adsorption treatment flows out through the solution discharge pipe 7 at the middle of the bottom of the tank body 1, and the solution is filtered again through the flange-connected pipe at the bottom of the solution discharge pipe 7 and the Y-shaped filter pipe 10 connected in screw thread.
[0021] The above is only the preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.
Claims
1. A liquid reaction vessel with anti-clogging function, comprising a vessel body (1), characterized in that: The top center of the tank (1) is provided with a frame (2), the top of the frame (2) is provided with a reducer (3), the top of the reducer (3) is provided with a drive motor (4), the output shaft of the drive motor (4) is connected to the reducer (3), the bottom center of the reducer (3) has a connecting rod extending out, the connecting rod extends into the inner top surface of the tank (1), the connecting rod is provided with a shaft seal at the top surface of the frame (2), and two solution feed pipes are symmetrically provided on both sides of the frame (2).
2. A liquid reaction vessel with anti-clogging function according to claim 1, characterized in that: The upper side of the tank (1) is provided with a feed flange pipe (8), and the lower side of the tank (1) is provided with a discharge flange pipe (9). The flanges of the feed flange pipe (8) and the discharge flange pipe (9) are both fixed with cover plates (5) by bolts. The cover plates (5) are provided with handles.
3. A liquid reaction vessel with anti-clogging function according to claim 2, characterized in that: The bottom of the tank (1) is provided with a solution discharge pipe (7), and the bottom of the solution discharge pipe (7) is connected to a pipe through a flange. The bottom of the pipe is connected to a Y-type filter pipe (10) through a thread.
4. A liquid reaction vessel with anti-clogging function according to claim 3, characterized in that: The outer wall of the tank (1) is provided with three feed pipes at equal intervals on the upper periphery, and the lower end of the endoscope is provided with an auxiliary discharge pipe.
5. A liquid reaction vessel with anti-clogging function according to claim 4, characterized in that: The end of the connecting rod is connected to a rotating shaft (12) via a flange. Multiple rows of inclined stirring blades are provided on the rotating shaft (12) at equal intervals. A rotating screen plate (11) is horizontally installed at the bottom of the rotating shaft (12). A filter screen plate (6) is fixedly installed inside the bottom of the tank (1) below the rotating screen plate (11).
6. A liquid reaction vessel with anti-clogging function according to claim 5, characterized in that: There is a space between the rotating screen plate (11) and the filter screen plate (6).