Oiling device for steel wire rope production and processing
By introducing tension adjustment and cleaning mechanisms into the production and processing of wire ropes, the problems of uneven tension and grease dripping during the oiling process have been solved, thereby improving the uniformity and cleanliness of oiling, and enhancing production efficiency and environmental protection.
Patent Information
- Application Number
- CN202520504217.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-03-21
AI Technical Summary
The existing oiling devices in wire rope production and processing are not equipped with effective wire rope tension adjustment mechanisms, resulting in uneven tension, which affects product quality and production efficiency. Furthermore, excess grease is not recovered in a timely manner, causing environmental pollution and increasing cleaning and maintenance costs.
An oiling device was designed, comprising a base plate, an oiling mechanism, a cleaning mechanism, and a tension adjustment component. Excess grease is removed by a guide rod and an oil-absorbing sponge, and the tension of the wire rope is adjusted by a sliding adjustment component and a pneumatic guide rail. Cleaning and drying are achieved by combining a cleaning brush and a fan, ensuring uniform oiling and cleanliness of the wire rope.
This technology enables uniform tension control during the wire rope oiling process, ensuring coating uniformity, improving product quality and production efficiency, and reducing environmental pollution and cleaning and maintenance costs.
Smart Images
Figure CN223867035U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire rope processing technology, and in particular to an oiling device for wire rope production and processing. Background Technology
[0002] The oiling device in the production and processing of wire rope is used to improve the performance of wire rope, extend its service life and increase its corrosion resistance. The oiling device is used on the wire rope production line to provide necessary lubrication and protection for the wire.
[0003] An oiling device for steel wire rope production and processing includes an oil-absorbing sponge, a tension adjusting rod, etc. The oiling device in steel wire rope production and processing mainly delivers lubricating oil to the roller coating device through an oil pump. By controlling the amount of oil applied and the oiling method, it ensures that the surface of the steel wire is uniformly lubricated and protected, reduces friction and corrosion, and improves the service life of the steel wire and production efficiency.
[0004] In existing technologies, some wire rope oiling devices in wire rope production and processing lack effective wire rope tension adjustment mechanisms during the oiling process. This results in inaccurate control of wire rope tension, leading to uneven tension that affects product quality, reduces production efficiency, and even causes unnecessary wear on equipment. Furthermore, excess grease is often not promptly recovered and disposed of after oiling, causing oil droplets to fall to the ground, resulting in environmental pollution and increased cleaning and maintenance costs. Therefore, this paper proposes an oiling device for wire rope production and processing to address these problems. Utility Model Content
[0005] This utility model proposes an oiling device for steel wire rope production and processing, which aims to improve the problem that some existing devices do not have a mechanism for removing excess oil and adjusting tension during the steel wire rope oiling process.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] An oiling device for steel wire rope production and processing includes a base plate, a base 1 fixedly connected to the top of the base plate, an unfolding roller rotatably connected to the top of the base 1, a steel wire rope body rotatably connected to the outside of the unfolding roller, an oiling mechanism fixedly connected to the top of the base plate, and a cleaning mechanism fixedly connected to the top of the base plate. The oiling mechanism includes an oil tank, the bottom of which is fixedly connected to the top of the base plate. A guide rod 1 is fixedly connected to one side of the oil tank, and a guide rod 2 is fixedly connected to the other side of the oil tank. Two tension ropes are fixedly connected to the front of the guide rod 2, and two fixing rings are fixedly connected to its inner sides. An oil-absorbing sponge is fixedly connected to the inside of the oil tank. A sliding adjustment assembly is fixedly connected to the top of the base plate, a connecting rod is fixedly connected to the sliding adjustment assembly, and a tension adjustment rod is fixedly connected to the bottom of the connecting rod.
[0008] As a further description of the above technical solution:
[0009] The sliding adjustment assembly includes two support plates, a pneumatic guide rail, and a sliding block. The bottoms of the two support plates are fixedly connected to the top of the base plate, the bottom of the pneumatic guide rail is fixedly connected to the top of the support plates, and the inside of the sliding block is slidably connected to the outside of the pneumatic guide rail.
[0010] As a further description of the above technical solution:
[0011] A base two is fixedly connected to the top of the base plate, a motor is fixedly connected inside the base two, an output shaft is fixedly connected to the output end of the motor, and a take-up roller is fixedly connected to the outside of the output shaft.
[0012] As a further description of the above technical solution:
[0013] The cleaning mechanism includes two fixed plates, the bottom of which is fixedly connected to the top of the base plate. A cleaning pool is fixedly connected to the inner side of the two fixed plates. Multiple cleaning brushes are rotatably connected inside the cleaning pool. Two fans are fixedly connected to the fixed plates on the side away from the cleaning pool.
[0014] As a further description of the above technical solution:
[0015] The top of the wire rope body is slidably connected to the bottom of the tension adjusting rod, and the outside of the wire rope body is slidably connected to the inside of the oiling mechanism.
[0016] As a further description of the above technical solution:
[0017] The bottom of the main body of the wire rope is slidably connected to the top of the first guide rod, and the bottom of the main body of the wire rope is slidably connected to the top of the second guide rod.
[0018] As a further description of the above technical solution:
[0019] The bottom of the take-up roller is rotatably connected to the top of the base two, and the outside of the output shaft is rotatably connected to the inside of the base two.
[0020] As a further description of the above technical solution:
[0021] The tension adjusting rod is externally slidably connected to the inside of the oil sump, and the main body of the wire rope is externally slidably connected to the inside of the fixing ring.
[0022] This utility model has the following beneficial effects:
[0023] 1. In this utility model, after the main body of the wire rope enters the oil tank through the first guide rod, it passes through the second guide rod and then through the fixed ring. The fixed ring and the second guide rod are connected by a tension rope to form a reverse tension, which causes the main body of the wire rope to decelerate briefly. Excess oil is wiped off on the oil-absorbing sponge to avoid the oil layer being too thick, thus ensuring the uniformity of the coating on the surface of the wire rope. The sliding block slides outside the pneumatic guide rail, driving the connecting rod and the tension adjusting rod to slide and adjust the tension of the main body of the wire rope, thus preventing the wire rope from being slack or overly tense.
[0024] 2. In this utility model, the main body of the wire rope passes through the groove opened in the cleaning pool to be cleaned. The cleaning brush is placed horizontally. When the main body of the wire rope slides forward, it drives the rotation of the cleaning brush to clean the main body of the wire rope. It can remove impurities such as oil, dust, and rust attached to the surface of the wire rope, which helps to coat the oil layer evenly, avoids the oiling quality being affected by impurities, and improves the oiling effect and service life of the wire rope. Attached Figure Description
[0025] Figure 1 This is a perspective view of an oiling device for steel wire rope production and processing proposed in this utility model;
[0026] Figure 2 This is a schematic diagram of the cleaning tank of an oiling device for steel wire rope production and processing proposed in this utility model.
[0027] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0028] Figure 4 This is a schematic diagram of the oil tank structure of an oiling device for steel wire rope production and processing proposed in this utility model;
[0029] Figure 5 for Figure 4 Enlarged view of point B in the middle.
[0030] Legend:
[0031] 1. Base plate; 2. Base 1; 3. Unwinding roller; 4. Wire rope body; 5. Oiling mechanism; 6. Oil tank; 7. Guide rod 1; 8. Guide rod 2; 9. Tensioning rope; 10. Fixing ring; 11. Oil-absorbing sponge; 12. Support plate; 13. Pneumatic guide rail; 14. Sliding block; 15. Connecting rod; 16. Tension adjusting rod; 17. Base 2; 18. Motor; 19. Output shaft; 20. Rewinding roller; 21. Cleaning mechanism; 22. Fixing plate; 23. Cleaning tank; 24. Cleaning brush; 25. Fan. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] Reference Figure 1 , Figure 4 and Figure 5 This utility model provides an embodiment of an oiling device for steel wire rope production and processing, comprising a base plate 1, which serves as the basic support structure for the entire device. A base 2 is fixedly connected to the top of the base plate 1, supporting the unfolding roller 3. The unfolding roller 3 is rotatably connected to the top of the base 2. The unfolding roller 3 is a core component used to guide the steel wire rope body 4 during steel wire rope production and processing. The steel wire rope body 4 is rotatably connected to the outside of the unfolding roller 3. The top of the steel wire rope body 4 is slidably connected to the bottom of a tension adjusting rod 16. The outside of the steel wire rope body 4 is slidably connected to the inside of an oiling mechanism 5, and the bottom of the steel wire rope body 4 is slidably connected to... At the top of guide rod 1 7, the bottom of the wire rope body 4 is slidably connected to the top of guide rod 2 8. The outside of the wire rope body 4 is slidably connected to the inside of the fixing ring 10. The wire rope body 4 is the working object of the device. It is guided by the unfolding roller 3 and finally passes through the oiling and cleaning process. The top of the base plate 1 is fixedly connected to the oiling mechanism 5. The oiling mechanism 5 is used to provide lubrication for the wire rope body 4, reduce friction, improve the service life of the wire rope, and ensure processing quality. The top of the base plate 1 is fixedly connected to the cleaning mechanism 21. The cleaning mechanism 21 is used to remove oil, dust or impurities on the surface of the wire rope to ensure the cleanliness of the wire rope before the oiling operation.
[0034] The oiling mechanism 5 includes an oil tank 6, the bottom of which is fixedly connected to the top of the base plate 1. The oil tank 6 is the main oil source for the oiling device. The steel wire rope body 4 is guided into the oil tank 6 for oiling by guide rod 1 7 and guide rod 2. Guide rod 1 7 is fixedly connected to one side of the oil tank 6, and guide rod 2 8 is fixedly connected to the other side of the oil tank 6. Guide rod 1 7 and guide rod 2 8 are respectively installed on both sides of the oil tank 6 to ensure that the steel wire rope body 4 can smoothly slide through the oil tank 6. Two tension ropes 9 are fixedly connected to the front side of guide rod 2 8, and the inner sides of the two ropes are fixedly connected to... A fixing ring 10 is attached. After the wire rope body 4 is coated with oil in the oil tank 6, it passes through the fixing ring 10. The fixing ring 10 and the guide rod 8 are fixed by the tension rope 9. The tension rope 9 provides a certain reverse tension to slow down the sliding speed of the wire rope body 4, so that the wire rope body 4 can wipe off excess oil on the oil-absorbing sponge 11 at the bottom. The oil-absorbing sponge 11 is fixedly connected inside the oil tank 6. The oil-absorbing sponge 11 is used to wipe off excess oil that will drip after the wire rope body 4 is coated with oil in the oil tank 6. A sliding adjustment component is fixedly connected to the top of the base plate 1.
[0035] The sliding adjustment assembly is used to adjust the position of the tension adjusting rod 16 inside the oil tank 6, so that the wire rope body 4 can be adjusted to an appropriate tension. The sliding adjustment assembly includes two support plates 12, a pneumatic guide rail 13, and a sliding block 14. The bottoms of the two support plates 12 are fixedly connected to the top of the base plate 1, and the support plates 12 support the pneumatic guide rail 13. The bottom of the pneumatic guide rail 13 is fixedly connected to the top of the support plates 12. The sliding block 14 is slidably connected to the outside of the pneumatic guide rail 13. The pneumatic guide rail 13 can control the movement of the sliding block 14 through air pressure to adjust the position of the tension adjusting rod 16. The tension of the wire rope body 4 can be adjusted. The sliding adjustment component is fixedly connected to a connecting rod 15, and a tension adjustment rod 16 is fixedly connected to the bottom of the connecting rod 15. The tension adjustment rod 16 is externally slidably connected to the inside of the oil tank 6. The connecting rod 15 connects the sliding block 14 and the tension adjustment rod 16, transmitting the power of the sliding block 14 to drive the tension adjustment rod 16 to slide. The main function of the tension adjustment rod 16 is to adjust the tension of the wire rope body 4. During the processing, the tension of the wire rope needs to be controlled within an appropriate range to prevent the wire rope from being too tight or too loose, which would affect the oiling and cleaning effect.
[0036] Reference Figures 1 to 3A base 17 is fixedly connected to the top of the base plate 1. A motor 18 is fixedly connected inside the base 17. The base 17 supports the motor 18 and the winding roller 20 and is located at the other end of the device. An output shaft 19 is fixedly connected to the output end of the motor 18. The output shaft 19 is rotatably connected to the inside of the base 17. The winding roller 20 is fixedly connected to the outside of the output shaft 19. The bottom of the winding roller 20 is rotatably connected to the top of the base 17. The motor 18 provides power drive, and the output shaft 19 transmits the power of the motor 18 to the winding roller 20 to ensure the pulling and winding process of the wire rope body 4. The winding roller 20 receives the wire rope body 4 and winds it into a coil. The cleaning mechanism 21 includes two fixed plates 2. 2. The bottom of the two fixed plates 22 is fixedly connected to the top of the base plate 1. The inner side of the two fixed plates 22 is fixedly connected to the cleaning tank 23, which contains cleaning fluid. The cleaning fluid cleans the wire rope by soaking. The cleaning tank 23 is rotatably connected to multiple cleaning brushes 24. The cleaning brushes 24 are placed horizontally. When the wire rope body 4 slides forward, the brushes rotate to remove the adhering substances on the surface of the wire rope, ensuring that the surface of the wire rope is smooth and free of impurities after cleaning. The fixed plates 22 are fixedly connected to two fans 25 on the side away from the cleaning tank 23. The fans 25 are used to dry the cleaned wire rope to prevent the cleaning fluid from remaining on the wire rope and avoid adverse effects on subsequent processing.
[0037] Working principle: The wire rope body 4 is unfolded by the unfolding roller 3 on the base 1 2 and passes through the guide rod 7 and guide rod 8 at the top of the oil pool 6 in the oiling mechanism 5. After the oiling is completed, the wire rope body 4 passes through the fixing ring 10. The guide rod 8 is connected to the fixing ring 10 through the tension rope 9 to form a reverse tension, which slows down the sliding speed of the wire rope body 4 and allows the wire rope body 4 to wipe off excess oil on the oil-absorbing sponge 11, thereby ensuring the uniformity of the coating. During the process, the sliding block 14 of the sliding adjustment component slides outside the pneumatic guide rail 13 on the support plate 12 to adjust the position of the tension adjustment rod 16 connected to the bottom of the connecting rod 15, so as to ensure that the wire rope body 4 maintains appropriate tension and prevents it from being too tight or too loose, which would affect the oiling and cleaning effect. After the oiling is completed, the motor 18 inside the base 2 17 provides power drive, and the output shaft 19 transmits the power of the motor 18 to the winding roller 20, which pulls the wire rope body 4 to wind it up. The winding roller 20 receives the wire rope body 4 and winds it into a coil.
[0038] The main body 4 of the wire rope moves forward into the cleaning mechanism 21 for pre-cleaning treatment. The cleaning pool 23 inside the fixed plate 22 contains cleaning fluid. The wire rope is soaked and cleaned in the tank of the cleaning pool 23. Multiple cleaning brushes 24 are placed horizontally and rotate as the wire rope slides to remove oil, dust and rust from the surface, ensuring that the surface of the wire rope is smooth and free of impurities. After cleaning, the cleaned wire rope is dried by the fan 25 to prevent cleaning fluid residue and avoid adverse effects on subsequent oiling processes.
[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An oiling device for steel wire rope production and processing, comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly connected to a base (2), the top of the base (2) is rotatably connected to an unfolding roller (3), the outside of the unfolding roller (3) is rotatably connected to a wire rope body (4), the top of the base plate (1) is fixedly connected to an oiling mechanism (5), and the top of the base plate (1) is fixedly connected to a cleaning mechanism (21). The oiling mechanism (5) includes an oil tank (6), the bottom of which is fixedly connected to the top of the base plate (1). A guide rod (7) is fixedly connected to one side of the oil tank (6), and a guide rod (8) is fixedly connected to the other side of the oil tank (6). Two tension ropes (9) are fixedly connected to the front of the guide rod (8), and two fixing rings (10) are fixedly connected to the inner sides of the guide rods (8). An oil-absorbing sponge (11) is fixedly connected inside the oil tank (6). A sliding adjustment assembly is fixedly connected to the top of the base plate (1), and a connecting rod (15) is fixedly connected to the sliding adjustment assembly. A tension adjustment rod (16) is fixedly connected to the bottom of the connecting rod (15).
2. The oiling device for steel wire rope production and processing according to claim 1, characterized in that: The sliding adjustment assembly includes two support plates (12), a pneumatic guide rail (13), and a sliding block (14). The bottom of the two support plates (12) is fixedly connected to the top of the base plate (1), the bottom of the pneumatic guide rail (13) is fixedly connected to the top of the support plates (12), and the inside of the sliding block (14) is slidably connected to the outside of the pneumatic guide rail (13).
3. The oiling device for steel wire rope production and processing according to claim 1, characterized in that: The top of the base plate (1) is fixedly connected to a base two (17), and a motor (18) is fixedly connected inside the base two (17). The output end of the motor (18) is fixedly connected to an output shaft (19), and a take-up roller (20) is fixedly connected to the outside of the output shaft (19).
4. The oiling device for steel wire rope production and processing according to claim 1, characterized in that: The cleaning mechanism (21) includes two fixed plates (22), the bottom of the two fixed plates (22) is fixedly connected to the top of the base plate (1), a cleaning pool (23) is fixedly connected to the inner side of the two fixed plates (22), a plurality of cleaning brushes (24) are rotatably connected inside the cleaning pool (23), and two fans (25) are fixedly connected to the fixed plate (22) on the side away from the cleaning pool (23).
5. An oiling device for steel wire rope production and processing according to claim 1, characterized in that: The top of the wire rope body (4) is slidably connected to the bottom of the tension adjusting rod (16), and the outside of the wire rope body (4) is slidably connected to the inside of the oiling mechanism (5).
6. An oiling device for steel wire rope production and processing according to claim 1, characterized in that: The bottom of the wire rope body (4) is slidably connected to the top of the first guide rod (7), and the bottom of the wire rope body (4) is slidably connected to the top of the second guide rod (8).
7. An oiling device for steel wire rope production and processing according to claim 3, characterized in that: The bottom of the take-up roller (20) is rotatably connected to the top of the base two (17), and the outside of the output shaft (19) is rotatably connected to the inside of the base two (17).
8. An oiling device for steel wire rope production and processing according to claim 1, characterized in that: The tension adjusting rod (16) is externally slidably connected to the inside of the oil tank (6), and the wire rope body (4) is externally slidably connected to the inside of the fixing ring (10).