Full-automatic furnace slag treatment equipment for power plant

Abstract

The utility model discloses full-automatic furnace slag treatment equipment for a power plant. The full-automatic furnace slag treatment equipment comprises an equipment base, an accommodating shell and a plurality of movable pulleys, the utility model relates to the technical field of power plant furnace slag treatment equipment, the equipment can easily shovel up furnace slag through a furnace slag collecting and moving structure, efficiently carry and integrate the furnace slag and finally convey the furnace slag into a combined collecting box for unified collection and arrangement, and when the furnace slag is fully loaded, only the combined collecting box needs to be simply replaced. By means of the innovative design, manpower resources are greatly saved, time-consuming and labor-consuming slag digging and shoveling work of workers is thoroughly avoided, and the working efficiency is remarkably improved.

Description

Technical Field

[0001] This utility model relates to the technical field of power plant slag treatment equipment, specifically a fully automatic slag treatment equipment for power plants. Background Technology

[0002] Power plants, as facilities that convert primary energy from nature into electricity, generate a large amount of slag during the thermal power generation process. This slag is the residue after fuel combustion, containing unburned ash and minerals. Slag treatment is necessary for three reasons: First, environmental considerations: slag may contain harmful substances, and indiscriminate dumping without treatment will pollute the soil, water sources, and air, seriously damaging the ecosystem. Second, resource utilization: slag, after proper treatment, can be transformed into building materials, roadbed materials, or fillers, achieving resource recycling. Third, safety and space considerations: slag accumulation occupies space, may affect the operation of power plants, and may even cause safety accidents. However, traditional slag treatment methods mostly involve manual removal with shovels, which is time-consuming, labor-intensive, and poses a threat to workers' health. While existing technologies may already address these issues, this case aims to provide an alternative or replacement technical solution. Utility Model Content

[0003] To achieve the above objectives, this utility model is implemented through the following technical solution: a fully automatic slag treatment device for power plants, comprising: a base, a housing, and several movable pulleys, wherein the several movable pulleys are respectively installed on the base, the housing is installed on the base, and a slag collection and transfer structure is installed on the housing, wherein the slag collection and transfer structure comprises: a push handle, a combined collection box, a pair of box handles, a transport shaft, turbine blades, a transport pipe, a discharge slide, several combined magnets, a transport power motor, a slag bucket, a suction pump, an ash and gas collection hopper, and a wind duct;

[0004] The push handle is mounted on the equipment base. The combined collection box is connected to the receiving shell, and the combined collection box is connected to several box handles. The transport shaft is inserted into the transport tube, the turbine blades are mounted on the transport shaft, the transport tube is mounted on the receiving shell, the unloading slide is mounted on the transport tube and faces directly above the combined collection box, and several combined magnets are respectively mounted on the combined collection box. On the housing, the conveying power motor is installed inside the equipment base and connected to the conveying shaft. The slag bucket is installed on the equipment base and connected to the housing. The suction pump is installed on the housing and connected to the air guide trough. The ash and gas collection hopper is installed on the suction pump. The air guide trough is provided on the housing and connected to the inner side of the housing. A horizontal conveying assembly is installed on the slag bucket.

[0005] It should be noted that, as described above, the push handle and its anti-slip pads allow workers to easily and firmly grip it. This, combined with the four moving pulleys, allows the entire processing equipment to be pushed to the target position. The slag bucket scoops up the slag and, through the flat-push conveying assembly, moves it into the receiving shell. The bottom of the receiving shell is inclined, causing the slag to gradually accumulate towards the conveying pipe. Then, the conveying motor inside the equipment base rotates, causing the conveying shaft to drive the turbine blades, gradually lifting the slag from the bottom to the top of the conveying pipe. The slag then slides down the unloading slide into the combined collection box. When the combined collection box is nearly full, the equipment is stopped. The combined collection box is then separated from the receiving shell using a pair of box handles, and a new combined collection box is then installed. The slag processing operation can then continue. The new combined collection box is magnetically connected to the housing through multiple combined magnets, making installation quick and convenient. When the equipment is running, the suction pump starts, drawing dust from the air into the air guide channel through the ash collection hopper, and then blowing it into the housing. The scattered ash will accumulate in the housing and gradually move towards the transport pipe. When it accumulates to a certain extent, it will be transported and moved into the combined collection box along with the slag for centralized processing. The gripping rubber layer on the box handle allows workers to grip the handle more easily and firmly, making it easier to replace the full combined collection box. The semi-folding dust cover on the combined collection box can cover the open top of the combined collection box when it is full, preventing ash from scattering and causing secondary pollution.

[0006] Preferably, the horizontal conveying assembly includes: a climbing power rotor, a transmission gearbox, a shovel, a pair of transmission shafts, a pair of mounting shafts, and a transmission track;

[0007] The climbing power rotor is installed inside the slag bucket, the transmission gearbox is installed inside the slag bucket and connected to the climbing power rotor, a pair of transmission shafts are respectively installed inside the slag bucket and respectively inserted into a pair of mounting shafts, the transmission tracks are respectively fitted onto a pair of mounting shafts, the transmission gearbox is connected to the transmission shafts, and the slag shovel is installed on the slag bucket;

[0008] It should be noted that, as described above, the slag scoop on the slag bucket is made of sturdy metal. When the equipment is moving, it can easily scoop up the slag on the ground. At the same time, the climbing power rotor inside the slag bucket operates, which in turn causes the transmission gearbox to operate and drives the transmission shaft connected to it to rotate. This, in turn, drives the mounting shaft, which in turn drives the conveyor belt, gradually transporting the slag accumulated on the conveyor belt into the receiving shell. The wear-resistant coating on the slag scoop makes it more durable.

[0009] Preferably, the slag shovel is provided with a wear-resistant coating;

[0010] Preferably, the combined collection box is equipped with a semi-folding dustproof cover;

[0011] Preferably, the push handle is provided with an anti-slip rubber pad;

[0012] Preferably, the handle of the housing is provided with an adhesive layer for gripping.

[0013] Beneficial effects

[0014] This utility model provides a fully automatic slag processing device for power plants. It offers the following advantages: Compared with existing technologies, this fully automatic slag processing device for power plants, through its slag collection and transfer structure, can easily scoop up slag and efficiently transport and integrate it, ultimately conveying it to a combined collection box for unified collection and sorting. When the slag is full, simply replacing the combined collection box quickly completes the automated slag processing process. This innovative design greatly saves manpower, completely eliminating the time-consuming and laborious slag digging and removal work by workers, and significantly improving work efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of a fully automatic slag treatment equipment for power plants according to the present invention.

[0016] Figure 2This is a schematic diagram of the structure of a fully automatic slag treatment equipment for power plants according to the present invention.

[0017] Figure 3 This is a schematic diagram of the structure of a fully automatic slag treatment equipment for power plants according to the present invention.

[0018] In the diagram: 1. Equipment base; 2. Housing; 3. Moving pulley; 4. Push handle; 5. Combined collection box; 6. Box handle; 7. Transport shaft; 8. Turbine blade; 9. Transport pipe; 10. Unloading slide; 11. Combined magnet; 12. Transport power motor; 13. Slag bucket; 14. Suction pump; 15. Ash and gas collection hopper; 16. Air guide duct; 17. Climbing power rotor; 18. Transmission gearbox; 19. Slag shovel; 20. Transmission shaft; 21. Mounting shaft; 22. Transport track. Detailed Implementation

[0019] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0020] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires. Appropriate controllers and encoders should be selected according to the actual situation to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control further.

[0021] Example

[0022] The present invention will now be described in detail with reference to the accompanying drawings, such as... Figure 1-3As shown, a fully automatic slag treatment device for power plants includes: a base 1, a housing 2, and several movable pulleys 3. The several movable pulleys 3 are respectively installed on the base 1. The housing 2 is installed on the base 1, and a slag collection and transfer structure is installed on the housing 2. The slag collection and transfer structure includes: a push handle 4, a combined collection box 5, a pair of box-holding handles 6, a conveying shaft 7, turbine blades 8, a conveying pipe 9, a discharge slide 10, several combined magnets 11, a conveying power motor 12, a slag bucket 13, a suction pump 14, an ash and gas collection hopper 15, and a wind duct 16. The push handle... 4. The combined collection box 5 is installed on the equipment base 1 and connected to the receiving shell 2. The combined collection box 5 is also connected to several box handles 6. The conveying shaft 7 is inserted into the conveying tube 9. The turbine blades 8 are installed on the conveying shaft 7. The conveying tube 9 is installed on the receiving shell 2. The unloading slide 10 is installed on the conveying tube 9, and the unloading slide 10 is directly above the combined collection box 5. Several combined magnets 11 are installed on the combined collection box 5 and the receiving shell 2. The conveying power motor 12 is installed... The equipment is installed in the base 1, and the conveying power motor 12 is connected to the conveying shaft 7. The slag bucket 13 is installed on the base 1 and connected to the housing 2. The suction pump 14 is installed on the housing 2 and connected to the air guide slot 16. The ash and gas collection hopper 15 is installed on the suction pump 14. The air guide slot 16 is provided on the housing 2 and is connected to the inner side of the housing 2. A horizontal pushing conveying assembly is installed on the slag bucket 13. The horizontal pushing conveying assembly includes: a climbing power rotor 17 and a transmission gearbox 1. 8. A slag shovel 19, a pair of drive shafts 20, a pair of mounting shafts 21, and a transmission track 22; the climbing power rotor 17 is installed inside the slag bucket 13, the drive gearbox 18 is installed inside the slag bucket 13 and is connected to the climbing power rotor 17, the pair of drive shafts 20 are respectively installed inside the slag bucket 13 and are respectively inserted into the pair of mounting shafts 21, the transmission track 22 is respectively fitted onto the pair of mounting shafts 21, the drive gearbox 18 is connected to the drive shafts 20, and the slag shovel 19 is installed on the slag bucket 13.

[0023] According to the appendix Figure 1-3It is concluded that, through the push handle 4 and the anti-slip pads provided on the push handle 4, workers can easily and firmly grip the push handle 4, and then, in conjunction with the four moving pulleys 3, push the entire processing equipment to the target position. The slag bucket 13 will scoop up the slag and transport it to the receiving shell 2 through the flat pushing and conveying component. The bottom of the inner side of the receiving shell 2 should be inclined, so the slag will gradually accumulate towards the conveying pipe 9. Then, the conveying power motor 12 in the equipment base 1 moves, which in turn causes the conveying shaft 7 to drive the turbine blades 8 to rotate, pushing the slag from the conveying pipe. The bottom of the conveying tube 9 is gradually raised to the top of the conveying tube 9, and then slides down into the combined collection box 5 via the unloading slide 10. When the combined collection box 5 is almost full, the equipment is stopped. The combined collection box 5 is separated from the housing shell 2 by a pair of box handles 6. After that, the slag processing operation can continue by replacing it with a new combined collection box 5. The new combined collection box 5 is magnetically connected to the housing shell 2 by multiple combined magnets 11, which is quick and convenient to install. When the equipment is running, the suction pump 14 is started, and the dust in the air is sucked into the air guide duct 16 through the ash collection and air collection hopper 15. The ash is then blown into the receiving shell 2, where it accumulates and gradually moves towards the transport pipe 9. Once it reaches a certain level, it is transported along with the slag to the combined collection box 5 for centralized processing. The gripping rubber layer on the box handle 6 allows workers to grip the handle more easily and securely, facilitating the replacement of the fully loaded combined collection box 5. The semi-folding dust cover on the combined collection box 5 can cover the open top of the box when it is full, preventing dust from escaping. Ash scattered everywhere causes secondary pollution; the slag scoop 19 on the slag bucket 13 is made of sturdy metal, which can easily scoop up the slag on the ground when the equipment is moving. At the same time, the climbing power rotor 17 inside the slag bucket 13 operates, which in turn causes the transmission gearbox 18 to operate and drive the transmission shaft 20 connected to it to rotate, which in turn drives the mounting shaft 21, thereby driving the conveyor belt 22 to gradually transport the slag accumulated on the conveyor belt 22 into the housing 2. The wear-resistant coating on the slag scoop 19 makes the slag scoop 19 more durable.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automated slag treatment device for power plants, comprising: The equipment includes a base, a housing, and several movable pulleys, with the pulleys respectively installed on the base. The housing is installed on the base and a slag collection and transfer structure is mounted on the housing. The slag collection and transfer structure includes: a push handle, a combined collection box, a pair of box handles, a transport shaft, turbine blades, a transport pipe, a discharge slide, several combined magnets, a transport power motor, a slag bucket, a suction pump, an ash and gas collection hopper, and an air guide duct. The push handle is mounted on the equipment base. The combined collection box is connected to the receiving shell, and the combined collection box is connected to several box handles. The transport shaft is inserted into the transport tube, the turbine blades are mounted on the transport shaft, the transport tube is mounted on the receiving shell, the unloading slide is mounted on the transport tube and faces directly above the combined collection box, and several combined magnets are respectively mounted on the combined collection box. The conveying power motor is installed inside the equipment base on the housing and is connected to the conveying shaft. The slag bucket is installed on the equipment base and is connected to the housing. The suction pump is installed on the housing and is connected to the air guide trough. The ash and gas collection hopper is installed on the suction pump. The air guide trough is provided on the housing and is connected to the inner side of the housing. A horizontal conveying assembly is installed on the slag bucket.

2. The fully automatic slag treatment equipment for power plants according to claim 1, characterized in that, The horizontal conveying assembly includes: a climbing power rotor, a transmission gearbox, a shovel, a pair of transmission shafts, a pair of mounting shafts, and a transmission track; The climbing power rotor is installed inside the slag bucket, the transmission gearbox is installed inside the slag bucket and connected to the climbing power rotor, a pair of transmission shafts are respectively installed inside the slag bucket and respectively inserted into a pair of mounting shafts, the transmission tracks are respectively fitted onto a pair of mounting shafts, the transmission gearbox is connected to the transmission shafts, and the slag shovel is installed on the slag bucket.

3. The fully automatic slag treatment equipment for power plants according to claim 2, characterized in that, The slag shovel is equipped with a wear-resistant coating.

4. The fully automatic slag treatment equipment for power plants according to claim 3, characterized in that, The combined collection box is equipped with a semi-folding dust cover.

5. The fully automatic slag treatment equipment for power plants according to claim 4, characterized in that, The push handle is equipped with anti-slip rubber pads.

6. The fully automatic slag treatment equipment for power plants according to claim 5, characterized in that, The handle of the box is provided with a gripping adhesive layer.

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