Dual-drive fixed-distance image measurement equipment
By using a dual-drive fixed-distance image measurement device, which combines image recognition and fixed-distance control, the problem of inaccurate tube counting has been solved, and the accuracy and efficiency of tube counting have been improved. It is suitable for tube counting of different sizes.
Patent Information
- Application Number
- CN202423318911.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In existing technologies, it is difficult to accurately count the number of material tubes in a box, especially when using weighing methods, which can result in fluctuations of ±1 to ±3, leading to inaccurate subsequent usage control.
The dual-drive fixed-distance image measurement equipment, combined with a camera, dual-drive lifting module and height sensor, improves the accuracy of tube counting through image recognition and fixed-distance control, and improves the counting accuracy of bulk tubes by gathering tubes through the dual-drive structure.
It significantly improves the accuracy and efficiency of tube counting, is applicable to tubes of different sizes, meets market demands, and expands the applicability of the equipment.
Smart Images

Figure CN223870021U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of counting devices, and more specifically to a dual-drive distance-fixed image measuring device. Background Technology
[0002] In current chip manufacturing, some chips are packaged using tubing. Because tubing has an irregular shape, it's difficult to obtain an accurate quantity through counting within a carton. Current technology typically confirms the number of tubing in a carton by weighing. However, since a single tubing is relatively light, the weighing method usually introduces a fluctuation of ±1 to ±3%, making it difficult to precisely control the subsequent usage. Therefore, accurate counting of tubing has always been a challenging problem in the industry and a research focus for various companies. Utility Model Content
[0003] To address the shortcomings of existing technologies, this application provides a dual-drive fixed-distance image measurement device, which can effectively improve the accuracy of counting full-box material tubes and also gather bulk material tubes to improve the counting accuracy of bulk material tubes, thus greatly promoting the development and progress of the industry.
[0004] It can effectively overcome the defect of inaccurate counting of material tubes in the box, greatly improve the accuracy and efficiency of material tube counting, and can also effectively match material tubes of different sizes, further improving the applicability of the equipment and making it more in line with market demand.
[0005] A dual-drive fixed-distance imaging measurement device includes a carrier box body, a shooting module disposed at the top of the inside of the carrier box body, a dual-drive lifting module disposed inside the carrier box body and located below the shooting module, a display and control screen disposed on the side of the carrier box body, a barcode scanner disposed on the carrier box body and linked to the display and control screen, a door sensor disposed on the front of the carrier box body, and a height sensor disposed inside the carrier box body for sensing the height of the material carried on the dual-drive lifting module.
[0006] Furthermore, the shooting module includes an upper support plate for fixing to the main body of the carrier box, a limiting frame disposed on the upper support plate, a support frame disposed on the upper support plate and located below the limiting frame, and a camera disposed on the support frame.
[0007] Preferably, the support frame is fitted onto the outside of the camera lens, and the limiting frame is fitted onto the outside of the camera body.
[0008] Preferably, a light shield is also provided on the outer side of the camera lens.
[0009] Further, the double-drive lifting module comprises a first driving structure, a bearing structure arranged on the first driving structure, a loading box arranged on the bearing structure, and a second driving structure arranged on the bearing structure and matched with the loading box.
[0010] Preferably, the first driving structure comprises a base, a vertical track driver arranged on the base, and a vertical moving plate vertically movable along the track and arranged on the vertical track driver.
[0011] Preferably, the bearing structure comprises a horizontal driven plate horizontally arranged and fixed on the vertical moving plate, two side fixed plates respectively fixed on left and right sides of the horizontal driven plate, two pull tracks respectively arranged on opposite surfaces of the two side fixed plates, two pull track connecting plates respectively and symmetrically arranged on the two pull tracks, two bearing plates respectively fixed on the two pull track connecting plates, and a rear limiting baffle arranged on a rear side of an upper surface of the bearing plate.
[0012] Preferably, the second driving structure comprises two driving cylinders symmetrically arranged on an upper surface of the bearing plate, two inclined telescopic rods respectively and obliquely arranged on the two driving cylinders, and two gathering semi-circular rings respectively arranged at top ends of the two inclined telescopic rods; the two gathering semi-circular rings are horizontally arranged, and adjacent portions of the two gathering semi-circular rings are arranged in an overlapping manner.
[0013] Preferably, the loading box is arranged on the bearing plate, and the loading box is arranged between the two gathering semi-circular rings.
[0014] Compared with the prior art, the embodiment of the application has the following beneficial effects:
[0015] The utility model discloses can effectively improve the accuracy of whole box material pipe counting, and can gather bulk material pipe to improve the counting accuracy of bulk material pipe, and promotes the development and progress of industry well.
[0016] Part of the additional features of the application can be described in the following description. Through the examination of the following description and corresponding drawings or the understanding of the production or operation of the embodiments, part of the additional features of the application is obvious to those skilled in the art. The features disclosed in the application can be realized and achieved by the practice or use of various methods, means and combinations of the specific embodiments described below. BRIEF DESCRIPTION OF DRAWINGS
[0017] The drawings described herein are used to provide further understanding of the application, and constitute a part of the application. The schematic embodiments of the application and the description thereof are used to explain the application, and do not constitute the limitation of the application. In each figure, the same reference signs represent the same parts. Among them,
[0018] Figure 1This is a schematic diagram of the structure of this utility model.
[0019] Figure 2 This is a schematic diagram of the shooting module of this utility model.
[0020] Figure 3 This is a structural schematic diagram of the dual-drive lifting module of this utility model.
[0021] Figure 4 This is a front view of the aggregation module of this utility model.
[0022] Explanation of reference numerals in the attached figures:
[0023] 100. Main body of the carrier box;
[0024] 200. Shooting module; 201. Upper support plate; 202. Limiting frame; 203. Support frame; 204. Camera; 205. Light shield;
[0025] 300. Dual-drive lifting module;
[0026] 310. First drive structure; 311. Base; 312. Vertical track driver; 313. Vertical moving plate;
[0027] 320. Load-bearing structure; 321. Lateral driven plate; 322. Side fixing plate; 323. Tie rail; 324. Tie rail connecting plate; 325. Load-bearing plate; 326. Rear limit baffle;
[0028] 330. Container;
[0029] 340. Second drive structure; 341. Drive cylinder; 342. Inclined telescopic rod; 343. Converging semi-circular ring;
[0030] 400, display control screen;
[0031] 500, barcode scanner;
[0032] 600. Door sensor. Detailed Implementation
[0033] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0034] It should be noted that if the terms "first," "second," etc., are used in the specification, claims, and accompanying drawings of this application, they are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
[0035] In this application, when terms such as "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" are used, they indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are mainly for better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.
[0036] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0037] Furthermore, in this application, the terms "installation," "setup," "equipped with," "connection," "linking," and "socketing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0038] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0039] Example 1
[0040] like Figure 1As shown, a dual-drive fixed-distance image measurement device includes a carrier body 100, a shooting module 200 disposed at the top of the carrier body 100, a dual-drive lifting module 300 disposed inside the carrier body 100 and below the shooting module 200, a display and control screen 400 disposed on the side of the carrier body 100, a barcode scanner 500 disposed on the carrier body 100 and linked to the display and control screen 400, a door sensor disposed on the front of the carrier body 100, and a height sensor disposed inside the carrier body 100 for sensing the height of the material carried on the dual-drive lifting module 300.
[0041] The barcode scanner can quickly input the information of the current product by scanning the product's code bar. The display screen is also connected to the shooting module, dual-drive lifting module, door sensor and height sensor via electrical connection. The display screen can complete the data acquisition and control of the corresponding modules.
[0042] The door sensor is existing technology and is implemented using an infrared sensor. Its purpose is to sense whether the operator has left and to determine whether the dual-drive lifting module has been pushed back to the working position normally. Its setting and usage are existing technologies in this field. Those skilled in the art can set it up and use it without creative labor, so it will not be described in detail here.
[0043] The height sensor also uses an infrared sensor. If the material triggers the height sensor during the process of rising with the dual-drive lifting module, the display screen receives the trigger signal and controls the dual-drive lifting module to stop rising, allowing the imaging module to take pictures. The height setting of the height sensor needs to be determined based on the imaging module's specifications. Generally, it is set at a height where the imaging module can clearly focus, to improve the clarity of the images captured by the imaging module and thus improve the accuracy of the counting.
[0044] like Figure 2 As shown, the shooting module 200 includes an upper support plate 201 for fixing to the main body 100 of the carrier box, a limiting frame 202 disposed on the upper support plate 201, a support frame 203 disposed on the upper support plate 201 and located below the limiting frame 202, and a camera 204 disposed on the support frame 203.
[0045] The support frame 203 is fitted onto the outside of the lens of the camera 204, and the limiting frame 202 is fitted onto the outside of the body of the camera 204.
[0046] A light shield 205 is also provided on the outside of the lens of the camera 204.
[0047] A light shield can block overhead light to improve the clarity of the camera's image. Alternatively, a fill light can be installed on the underside of the light shield to directly illuminate the material, eliminating shadows and further enhancing the clarity of the camera's image.
[0048] like Figure 3 As shown, the dual-drive lifting module 300 includes a first drive structure 310, a load-bearing structure 320 disposed on the first drive structure 310, a passenger compartment 330 disposed on the load-bearing structure 320, and a second drive structure 340 disposed on the load-bearing structure 320 and cooperating with the passenger compartment 330.
[0049] The first drive structure 310 consists of a base 311, a vertical track driver 312 mounted on the base 311, and a vertical moving plate 313 mounted on the vertical track driver 312 and capable of moving vertically along the track.
[0050] Vertical track actuators have various implementation structures, such as screw structures with vertical tracks, hydraulic rod structures with vertical tracks, and transmission belt structures with vertical tracks. Any structure that can be used to realize the vertical movement of a vertical moving plate can be regarded as a vertical track actuator, which will not be elaborated here.
[0051] The bearing structure 320 consists of a horizontally driven plate 321 that is horizontally set and fixed on a vertically moving plate 313, two side fixing plates 322 that are respectively fixed on the left and right sides of the horizontally driven plate 321, two pull rails 323 that are respectively set on the opposite surfaces of the two side fixing plates 322, two pull rail connecting plates 324 that are symmetrically set on the two pull rails 323, a bearing plate 325 that is respectively fixed on the two pull rail connecting plates 324 on both sides, and a rear limiting baffle 326 that is set on the rear side of the bearing plate 325.
[0052] In the load-bearing structure, the load-bearing plate can be pulled out laterally relative to the lateral driven plate to facilitate the insertion of materials or boxes containing materials.
[0053] like Figure 4 As shown, the second drive structure 340 consists of two left and right drive cylinders 341 symmetrically arranged on the upper side of the support plate 325, inclined telescopic rods 342 respectively inclinedly arranged on the two drive cylinders 341, and converging semicircular rings 343 respectively arranged at the top of the two inclined telescopic rods 342; the converging semicircular rings 343 are arranged horizontally, and the adjacent parts of the two converging semicircular rings 343 overlap.
[0054] The passenger compartment 330 is mounted on the support plate 325 and is positioned between two converging semicircular rings 343.
[0055] The function of the second drive structure is to gather the material using two converging semicircular rings to improve the material identification effect. The actual operating principle is as follows: the two inclined telescopic rods move upward under the action of the drive cylinder, pushing the two converging semicircular rings to move relative to each other, gradually reducing the gap between the two converging semicircular rings, so that the material can be arranged more tightly in the remaining gap.
[0056] It should be noted that all features disclosed in this specification, or all steps in all methods or processes disclosed, may be combined in any way, except for mutually exclusive features and / or steps.
[0057] Furthermore, the specific embodiments described above are exemplary. Those skilled in the art can devise various solutions inspired by the disclosure of this utility model, and these solutions all fall within the scope of this utility model and its protection. Those skilled in the art should understand that this utility model specification and its drawings are illustrative and not intended to limit the scope of the claims. The scope of protection of this utility model is defined by the claims and their equivalents.
Claims
1. A dual-drive distance-fixed image measurement device, characterized in that, Includes a carrier box body (100), a camera module (200) located at the top inside the carrier box body (100), a dual-drive lifting module (300) located inside the carrier box body (100) and below the camera module (200), a display screen (400) located on the side of the carrier box body (100), a barcode scanner (500) located on the carrier box body (100) and linked with the display screen (400), a door sensor located on the front of the carrier box body (100), and a height sensor located inside the carrier box body (100) for sensing the height of the material carried on the dual-drive lifting module (300); The dual-drive lifting module (300) includes a first drive structure (310), a load-bearing structure (320) disposed on the first drive structure (310), a passenger compartment (330) disposed on the load-bearing structure (320), and a second drive structure (340) disposed on the load-bearing structure (320) and cooperating with the passenger compartment (330). The first drive structure (310) consists of a base (311), a vertical track driver (312) mounted on the base (311), and a vertical moving plate (313) mounted on the vertical track driver (312) and capable of moving vertically along the track. The bearing structure (320) consists of a horizontal driven plate (321) horizontally set and fixed on a vertical moving plate (313), two side fixing plates (322) fixed on the left and right sides of the horizontal driven plate (321), two pull rails (323) respectively set on the opposite surfaces of the two side fixing plates (322), two pull rail connecting plates (324) respectively symmetrically set on the two pull rails (323), a bearing plate (325) fixed on the two pull rail connecting plates (324) on both sides, and a rear limiting baffle (326) set on the rear side of the bearing plate (325). The second drive structure (340) consists of two left and right drive cylinders (341) symmetrically arranged on the upper side of the support plate (325), inclined telescopic rods (342) respectively inclined on the two drive cylinders (341), and gathering semicircular rings (343) respectively arranged at the top of the two inclined telescopic rods (342); the gathering semicircular rings (343) are arranged horizontally, and the adjacent parts of the two gathering semicircular rings (343) overlap.
2. The dual-drive distance-fixed image measurement device according to claim 1, characterized in that, The shooting module (200) includes an upper support plate (201) for fixing on the main body (100) of the carrier box, a limiting frame (202) disposed on the upper support plate (201), a support frame (203) disposed on the upper support plate (201) and located below the limiting frame (202), and a camera (204) disposed on the support frame (203).
3. The dual-drive distance-fixed image measurement device according to claim 2, characterized in that, The support frame (203) is fitted on the outside of the lens of the camera (204), and the limiting frame (202) is fitted on the outside of the body of the camera (204).
4. The dual-drive distance-fixed image measurement device according to claim 3, characterized in that, The camera (204) also has a light shield (205) on the outside of the lens.
5. The dual-drive distance-fixed image measurement device according to claim 4, characterized in that, The passenger compartment (330) is mounted on the support plate (325) and is positioned between two converging semicircular rings (343).