Coating bonding strength testing device
By designing a coating adhesion strength testing device, utilizing the vertical drive of the testing platform and tensile components, and sensor measurement, the problem of large measurement errors in existing devices is solved, enabling accurate comparison and evaluation of coating adhesion strength.
Patent Information
- Application Number
- CN202520215866.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-02-11
AI Technical Summary
Existing coating adhesion strength testing devices are based on the principle of spring balances, which have problems such as large measurement errors and difficulty in comparing the adhesion strength of different waterproof coatings.
A coating adhesion strength testing device was designed, including a testing platform, an adhesion component, and a tensile component. The second adhesive component is controlled to move in a direction perpendicular to the adhesion surface by a drive unit, and the adhesion force and adhesion strength are accurately measured by a tensile sensor.
It improves the accuracy and reliability of coating adhesion strength testing, enables comparison of the adhesion performance of different coatings under uniform conditions, simplifies the operation process, and provides objective data support.
Smart Images

Figure CN223870510U_ABST
Abstract
Description
Technical Field
[0001] At least one embodiment of this utility model relates to the field of coating testing technology, and more specifically, to a coating adhesion strength testing device. Background Technology
[0002] In the research, development, verification, and testing of auxiliary building materials, adhesive strength is a crucial performance parameter and an important indicator for evaluating the performance of materials such as building putty and waterproof coatings. Adhesive strength refers to the adhesive force borne per unit bonding surface, and it consists of the cohesive strength of the adhesive layer and the bonding strength between the adhesive layer and the substrate surface.
[0003] Currently used adhesive strength testing devices are based on the principle of spring balances. However, due to the elastic properties of springs, these devices are prone to introducing errors during measurement, resulting in inaccurate measurements of the adhesive strength of waterproof coatings. Furthermore, these devices are inadequate for comparing the adhesive strength of different waterproof coatings, making it difficult to provide a reliable basis for selecting waterproof coatings with high adhesive strength. To overcome these problems, the inventors have proposed a novel adhesive strength testing device for waterproof coatings, aiming to provide more accurate and reliable measurement results for better screening and evaluation of waterproof coating performance.
[0004] Therefore, there is an urgent need for a new type of coating adhesion strength testing device that can provide more accurate and reliable measurements and compare the adhesion strength of different waterproof coatings, so as to better screen and evaluate the performance of waterproof coatings. Utility Model Content
[0005] In view of this, in order to solve at least one of the above-mentioned and other technical problems in the prior art, the present invention provides a coating adhesion strength testing device, which can compare the adhesion strength of different coatings and accurately obtain the adhesion force and adhesion strength, thereby improving the accuracy of obtaining the adhesion strength of different coatings.
[0006] This utility model provides a coating adhesion strength testing device, including a testing platform; at least two bonding components suitable for applying different coatings, each of the bonding components including a first adhesive and a second adhesive disposed opposite to each other, the first adhesive being fixed on the testing platform, and the second adhesive being bonded to the first adhesive by the coating; and a tension component installed on the testing platform, suitable for driving multiple second adhesives to move in a first direction, causing multiple first adhesives to separate from their respective bonded second adhesives, and obtaining different adhesion forces of the coatings according to the separation order of the first adhesives and the second adhesives; wherein, the first direction is perpendicular to the bonding surface of the first adhesive and the second adhesive.
[0007] According to an embodiment of the present invention, the tensile component includes: a support frame mounted on the test platform; a mounting plate movably mounted on the support frame and connected to a plurality of the second adhesive components; and a drive unit mounted on the support frame, adapted to drive the mounting plate to move the plurality of the second adhesive components in the first direction; wherein, when the drive unit drives the second adhesive component to approach the first adhesive component, the coating is used to bond the first adhesive component to the second adhesive component, and the drive unit drives the second adhesive component away from the first adhesive component to test the adhesion of the coating.
[0008] According to an embodiment of the present invention, the tension assembly further includes a tension sensor connected between the drive unit and the mounting plate, which is suitable for obtaining the adhesive force when the first adhesive and the second adhesive are separated.
[0009] According to an embodiment of the present invention, the drive unit includes: a second linear driver mounted on the support frame; and a connector mounted on the output end of the second linear driver; wherein the tension sensor is mounted inside the connector and connected to the mounting plate.
[0010] According to an embodiment of the present invention, the tension assembly further includes at least two guide units, which are spaced apart between the support frame and the mounting plate, and are suitable for assisting the mounting plate to move in the first direction.
[0011] According to an embodiment of the present invention, each of the above-mentioned guide units includes: a sleeve, mounted on the support frame and configured to extend in a first direction; and a columnar rod, movably mounted in the sleeve in the first direction and connected to the mounting plate, adapted to guide the mounting plate to move in the first direction.
[0012] According to an embodiment of the present invention, a fixing component is also included, which is installed on the test platform and is suitable for fixing multiple of the first adhesive parts to prevent the multiple first adhesive parts from moving with the second adhesive parts to which they are bonded.
[0013] According to an embodiment of the present invention, the above-mentioned bonding component is provided in two parts; the above-mentioned fixing component includes: a mounting frame, mounted on a test platform, suitable for placing two of the above-mentioned first adhesive parts; a spacer block, mounted on the mounting frame, suitable for spacing the two of the above-mentioned first adhesive parts; and two fixing units, mounted on the mounting frame, the two fixing units being located at opposite ends of the two of the above-mentioned first adhesive parts, suitable for cooperating with the spacer block to clamp the two of the above-mentioned first adhesive parts.
[0014] According to an embodiment of the present invention, each of the above-mentioned fixing units includes: a first linear driver, mounted on the above-mentioned mounting bracket; and a limiting plate, mounted on the output end of the above-mentioned first linear driver; wherein the above-mentioned first linear driver is adapted to drive the above-mentioned limiting plate close to the above-mentioned spacer block to clamp and fix the above-mentioned first adhesive member.
[0015] According to an embodiment of the present invention, a control center is also included, installed on the test platform, comprising: a processing unit adapted to obtain the bonding strength of the coating based on the dimensions of the bonding surfaces of the first adhesive and the second adhesive and the adhesive force; and a display screen adapted to display the adhesive force and / or the bonding strength.
[0016] According to embodiments of this invention, by configuring a test platform, at least two bonding components, and a tensile component, the bonding strength of different coatings can be effectively compared. Each bonding component consists of a pair of opposing first and second adhesive elements, ensuring that the bonding tests of different coatings are conducted under the same conditions. The tensile component allows for the uniform application of force in a direction perpendicular to the bonding surface to drive the separation of the second adhesive element from the first adhesive element, thereby accurately recording the adhesive force of different coatings. Attached Figure Description
[0017] The above and other objects, features and advantages of the present invention will become clearer from the following description of embodiments of the present invention with reference to the accompanying drawings, in which:
[0018] Figure 1 A perspective view of a coating adhesion strength testing device according to an embodiment of the present invention is shown schematically.
[0019] Figure 2 An exploded view schematically illustrating the connection relationship of the mounting plates according to an embodiment of the present invention;
[0020] Figure 3 A schematic diagram of the fixing component according to an embodiment of the present invention is shown.
[0021] In the accompanying drawings, the meanings of the reference numerals are as follows:
[0022] 1. Testing platform;
[0023] 2. Adhesive components;
[0024] 21. First adhesive component;
[0025] 22. Second adhesive component;
[0026] 221. Tighten the bolts;
[0027] 222. Nut;
[0028] 3. Fixing components;
[0029] 31. Mounting bracket;
[0030] 32. Spacer block;
[0031] 33. Fixed unit;
[0032] 331. First linear actuator;
[0033] 332. Limit plate;
[0034] 4. Tension assembly;
[0035] 41. Support frame;
[0036] 42. Mounting plate;
[0037] 43. Drive unit;
[0038] 431. Second linear actuator;
[0039] 432. Connecting parts;
[0040] 44. Tension sensor;
[0041] 45. Guiding unit;
[0042] 451. Sleeve;
[0043] 452. Cylindrical rod;
[0044] 5. Control Center;
[0045] 51. Display screen; Detailed Implementation
[0046] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.
[0047] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention. The terms “comprising,” “including,” etc., as used herein indicate the presence of the stated features, steps, operations, and / or components, but do not exclude the presence or addition of one or more other features, steps, operations, or components.
[0048] All terms used herein, including technical and scientific terms, have the meanings commonly understood by those skilled in the art, unless otherwise defined. It should be noted that the terms used herein are to be interpreted in a manner consistent with the context of this specification, and not in an idealized or overly rigid way.
[0049] When using expressions such as "at least one of A, B, and C," the meaning should generally be interpreted according to the understanding of someone skilled in the art. For example, "a system having at least one of A, B, and C" should include, but is not limited to, systems having A alone, having B alone, having C alone, having A and B, having A and C, having B and C, and / or having A, B, and C. Similarly, when using expressions such as "at least one of A, B, or C," the meaning should generally be interpreted according to the understanding of someone skilled in the art. For example, "a system having at least one of A, B, or C" should include, but is not limited to, systems having A alone, having B alone, having C alone, having A and B, having A and C, having B and C, and / or having A, B, and C.
[0050] It should also be noted that the directional terms mentioned in the embodiments, such as "up," "down," "front," "back," "left," and "right," are only for reference in the accompanying drawings and are not intended to limit the scope of protection of this utility model. Throughout the drawings, the same elements are represented by the same or similar reference numerals. Conventional structures or constructions will be omitted where they may cause confusion in understanding this utility model.
[0051] Figure 1 A perspective view of a coating adhesion strength testing device according to an embodiment of the present invention is shown schematically.
[0052] An embodiment of this utility model provides a coating adhesion strength testing device, such as... Figure 1 As shown, the system includes: a test platform 1, at least two adhesive components 2, and a tension component 4. Multiple adhesive components 2 are suitable for applying different coatings. Each adhesive component 2 includes a first adhesive element 21 and a second adhesive element 22 disposed opposite to each other. The first adhesive element 21 is fixed to the test platform 1, and the second adhesive element 22 is bonded to the first adhesive element 21 by the coating. The tension component 4 is installed on the test platform 1 and is used to drive multiple second adhesive elements 22 to move in a first direction, causing the multiple second adhesive elements 22 to separate from their respective bonded first adhesive elements 21. Different coating adhesion forces are obtained according to the separation order of the first adhesive elements 21 and the second adhesive elements 22. The first direction is perpendicular to the bonding surfaces of the first adhesive elements 21 and the second adhesive elements 22.
[0053] According to the above setup, by setting multiple bonding components 2, viscosity tests of different coatings can be performed simultaneously on the same test platform 1, realizing synchronous testing of the bonding strength of different coatings, ensuring the uniformity of the test environment. The relative setting of the first bonding component 21 and the second bonding component 22, as well as the uniform application of force by the tension component 4 in the first direction perpendicular to the bonding surface, reduce errors in the test process and improve the reliability of the test results.
[0054] Furthermore, under the action of the tension component 4, as the multiple second adhesive components 22 gradually separate from their respective first adhesive components 21, the weaker the adhesive force of the coating, the earlier the corresponding adhesive components 2 separate. Therefore, by recording the tension applied by the tension component 4 at each separation and combining it with the number of adhesive components 2 that remain bonded, the average adhesive force of the currently separated coating can be calculated. In this way, the specific adhesive force of the coating between the first adhesive component 21 and the second adhesive component 22 can be accurately determined each time separation occurs.
[0055] In one illustrative embodiment, such as Figure 1 As shown, the end of the first adhesive 21 is provided with a receiving cavity that matches the second adhesive 22 to receive the second adhesive 22. The coating is uniformly applied to the bottom of the receiving cavity beforehand, and the second adhesive 22 is then bonded.
[0056] Based on the above setup, the bonding surface size of each bonding component 2 is the same, ensuring the uniformity of the test environment and facilitating subsequent calculation of bonding strength.
[0057] Figure 2 An exploded view schematically illustrates the connection relationship of the mounting plates according to an embodiment of the present invention.
[0058] In one illustrative embodiment, such as Figure 1 and Figure 2 As shown, the tension assembly 4 includes a support frame 41 mounted on the test platform 1 and a mounting plate 42 movably mounted on the support frame 41. The mounting plate 42 is configured to move in a first direction and connect to the second adhesive pieces 22 of the plurality of adhesive assemblies 2. It also includes a drive unit 43 adapted to drive the mounting plate 42 and the plurality of second adhesive pieces 22 to move in the first direction, the drive unit 43 being mounted on the support frame 41. When the drive unit 43 drives the plurality of second adhesive pieces 22 closer to their respective first adhesive pieces 21, different coatings are used to bond the first adhesive pieces 21 and the second adhesive pieces 22. Then, the drive unit 43 drives the second adhesive pieces 22 away from the first adhesive pieces 21, causing the second adhesive pieces 22 to separate from their respective first adhesive pieces 21, thereby obtaining different adhesive forces of the coatings.
[0059] According to the above configuration, the drive unit 43 precisely controls the approach and separation of the second adhesive component 22 and the first adhesive component 21, thereby achieving standardized testing during the coating bonding process. The precise control of the drive unit 43 ensures that the bonding strength of various coatings can be compared and evaluated under uniform testing conditions. This not only improves the repeatability and reliability of the test but also simplifies the operation process, making the acquisition of coating adhesion more convenient and accurate.
[0060] In one illustrative embodiment, such as Figure 1 and Figure 2As shown, the tension assembly 4 also includes a tension sensor 44 connected between the drive unit 43 and the mounting plate 42, which is suitable for obtaining the adhesive force when the first adhesive part 21 and the second adhesive part 22 are separated.
[0061] Based on the above setup, the integrated tensile sensor 44 can accurately measure and record the adhesion of the coating, providing direct data support for the quantitative analysis of the adhesion performance of different coatings. This not only improves the accuracy of the test results but also makes the assessment of coating adhesion more objective and scientific, thereby helping to optimize coating formulations and improve production processes.
[0062] In one illustrative embodiment, such as Figure 1 and Figure 2 As shown, the drive unit 43 includes a second linear driver 431 and a connector 432. The second linear driver 431 is mounted on the support frame 41; the connector 432 is mounted on the output end of the second linear driver 431; wherein, the tension sensor 44 is mounted inside the connector 432 and connected to the mounting plate 42.
[0063] According to the above configuration, by integrating the tensile sensor 44 into the connector 432 of the drive unit 43, the force applied during the coating adhesion strength test can be directly and accurately measured and recorded.
[0064] According to an embodiment of the present invention, the connector 432 is configured as a box shape to better install the tension sensor 44, wherein the tension sensor 44 is installed between the connector 432 and the mounting plate 42 by a threaded connection, and / or a high-strength structural adhesive is applied between the tension sensor 44 and the connector 432 and the mounting plate 42 to ensure that the connection strength of the tension sensor 44 is much greater than the tensile force required for the test coating.
[0065] In one illustrative embodiment, such as Figure 1 As shown, the tension assembly 4 also includes at least two guide units 45, spaced apart between the support frame 41 and the mounting plate 42, suitable for assisting the mounting plate 42 in moving in the first direction. By setting the guide units 45, the straightness and stability of the mounting plate 42 during movement are ensured, lateral swaying and offset are reduced, thereby improving the accuracy and repeatability of the coating adhesion strength test.
[0066] In one illustrative embodiment, such as Figure 1 As shown, each guide unit 45 includes: a sleeve 451 mounted on a support frame 41 and configured to extend in a first direction; and a columnar rod 452 movably mounted within the sleeve 451 in the first direction and connected to a mounting plate 42, adapted to guide the mounting plate 42 to move in the first direction.
[0067] In one illustrative alternative embodiment, each guide unit 45 includes a guide rail extending in a first direction and a slider slidably disposed within the guide rail, the guide rail being mounted on a support frame 41 and / or a test platform 1, and the slider being fixedly connected to a mounting plate 42 to guide the mounting plate 42 to move along the guide rail in the first direction.
[0068] Figure 3 A schematic diagram of the fixing component according to an embodiment of the present invention is shown.
[0069] In one illustrative embodiment, such as Figure 3 As shown, it also includes a fixing component 3, which is installed on the test platform 1 and is suitable for fixing multiple first adhesive parts 21 to prevent the multiple first adhesive parts 21 from moving with their respective second adhesive parts 22.
[0070] In one illustrative embodiment, the fixing component 3 includes a mounting frame 31 mounted on the test platform 1 and adapted to place first adhesive pieces 21 of a plurality of adhesive components 2, and a plurality of fixing units 33 mounted on the mounting frame 31 and adapted to limit the plurality of first adhesive pieces 21 respectively.
[0071] In one illustrative embodiment, the mounting bracket 31 is configured to be fitted over the outside of a plurality of first adhesive members 21 to directly limit the plurality of first adhesive members 21 in a first direction.
[0072] In one illustrative embodiment, the fixing unit 33 includes, but is not limited to, a clamp, including a pair of relatively movable clamping members for fixing the first adhesive member 21 from both sides to prevent the first adhesive member 21 from moving.
[0073] In an alternative embodiment, a plurality of first adhesive members 21 are detachably mounted to the mounting bracket 31 by bolts and nuts.
[0074] In one illustrative embodiment, a plurality of first adhesive pieces 21 are arranged side by side on a mounting bracket in the same direction. Two fixing units 33 are provided, located at the two ends of the arrangement direction of the plurality of first adhesive pieces 21, respectively. They are suitable for clamping the plurality of first adhesive pieces 21 arranged together. The friction between the fixing unit 33 and the first adhesive piece 21 and the two adjacent first adhesive pieces 21 is used to prevent the first adhesive piece 21 from moving in the first direction.
[0075] In detail, the mounting bracket 32 is constructed in the shape of a box, with a width equal to the width of the first adhesive piece 21, which can restrict the movement of the multiple first adhesive pieces 21 placed therein in the width direction of the mounting bracket 32, and two fixing units 33 are arranged at both ends of the mounting bracket 32 in the length direction to clamp the multiple first adhesive pieces 21.
[0076] According to embodiments of the present invention, such as Figure 3As shown, the adhesive component 2 is configured as two; the fixing component 3 also includes a spacer block 32, which is installed on the mounting bracket 31 and is suitable for spacing the two first adhesive parts 21; the two fixing units 33 are respectively located at the opposite ends of the two first adhesive parts 21 and are suitable for cooperating with the spacer block 32 to clamp the two first adhesive parts 21.
[0077] In one illustrative embodiment, such as Figure 3 As shown, each fixing unit 33 includes: a first linear driver 331, mounted on the mounting bracket 31; and a limiting plate 332, mounted on the output end of the first linear driver 331; wherein the first linear driver 331 is adapted to drive the limiting plates 332 to move closer to each other or closer to the spacer 32 located in the middle, so as to clamp and fix a plurality of first adhesive pieces 21.
[0078] In one illustrative embodiment, a control center 5 is also included, mounted on the test platform 1, comprising: a processing unit adapted to obtain the adhesive strength of the coating based on the dimensions and adhesive force of the bonding surfaces of the first adhesive 21 and the second adhesive 22; and a display screen 51 adapted to display the adhesive force and / or adhesive strength.
[0079] In detail, when two bonding components 2 are set, since the tension sensor 44 only feeds back the applied tension value, during the initial tension increase process, the processing unit calculates the bonding strength by using the dimensions of the bonding surfaces of the two bonding components 2 to obtain the tension value. When the tension sensor 44 detects a sudden decrease in the tension value, it proves that one of the bonding components 2 has been damaged. At this time, the processing unit automatically switches to calculating the bonding strength by using the dimensions of the bonding surfaces of one bonding component 2. Finally, the processing unit will feed back two data points, which not only allows for a comparison of the bonding strength of the two coatings, but also provides accurate test data for subsequent analysis.
[0080] The embodiments of the present invention have been described above. However, these embodiments are for illustrative purposes only and are not intended to limit the scope of the present invention. Although various embodiments have been described above, this does not mean that the measures in the various embodiments cannot be used advantageously in combination. The scope of the present invention is defined by the appended claims and their equivalents. Various substitutions and modifications can be made by those skilled in the art without departing from the scope of the present invention, and all such substitutions and modifications should fall within the scope of the present invention.
Claims
1. A coating adhesion strength testing device, characterized in that, include Test platform (1); At least two adhesive components (2) are suitable for applying different coatings. Each adhesive component (2) includes a first adhesive element (21) and a second adhesive element (22) disposed opposite to each other. The first adhesive element (21) is fixed on the test platform (1), and the second adhesive element (22) is bonded to the first adhesive element (21) by the coating. as well as The tension component (4) is installed on the test platform (1) and is suitable for driving multiple second adhesive parts (22) to move in a first direction, so that the multiple second adhesive parts (22) are separated from their respective bonded first adhesive parts (21), and different adhesive forces of the coating are obtained according to the separation order of the first adhesive parts (21) and the second adhesive parts (22); Wherein, the first direction is perpendicular to the bonding surface of the first adhesive (21) and the second adhesive (22).
2. The coating adhesion strength testing device according to claim 1, characterized in that, The tension component (4) includes: Support frame (41) is installed on the test platform (1). Mounting plate (42), movably mounted on the support frame (41) and connected to a plurality of second adhesive pieces (22); and A drive unit (43), mounted on the support frame (41), is adapted to drive the mounting plate (42) to move a plurality of second adhesive members (22) in the first direction; When the driving unit (43) drives the second adhesive (22) to approach the first adhesive (21), the coating is used to bond the first adhesive (21) to the second adhesive (22), and the driving unit (43) drives the second adhesive (22) away from the first adhesive (21) to test the adhesion of the coating.
3. The coating adhesion strength testing device according to claim 2, characterized in that, The tension assembly (4) further includes a tension sensor (44) connected between the drive unit (43) and the mounting plate (42), which is adapted to obtain the adhesive force when the first adhesive (21) and the second adhesive (22) are separated.
4. The coating adhesion strength testing device according to claim 3, characterized in that, The drive unit (43) includes: The second linear actuator (431) is mounted on the support frame (41); and Connector (432) is installed at the output end of the second linear driver (431); The tension sensor (44) is installed inside the connector (432) and connected to the mounting plate (42).
5. The coating adhesion strength testing device according to claim 2, characterized in that, The tension assembly (4) further includes at least two guide units (45) spaced apart between the support frame (41) and the mounting plate (42), which are adapted to assist the mounting plate (42) in moving in the first direction.
6. The coating adhesion strength testing device according to claim 5, characterized in that, Each of the guide units (45) includes: The sleeve (451), mounted on the support frame (41), is configured to extend in a first direction; and A cylindrical rod (452) is movably mounted in the sleeve (451) in a first direction and connected to the mounting plate (42), and is adapted to guide the mounting plate (42) to move in the first direction.
7. The coating adhesion strength testing device according to claim 1, characterized in that, It also includes a fixing component (3), which is installed on the test platform (1) and is suitable for fixing multiple first adhesive pieces (21) to prevent multiple first adhesive pieces (21) from moving with their respective bonded second adhesive pieces (22).
8. The coating adhesion strength testing device according to claim 7, characterized in that, The adhesive component (2) is provided in two parts; The fixing component (3) includes: Mounting bracket (31), mounted on test platform (1), is suitable for placing two of the first adhesive pieces (21). Spacer (32), mounted on the mounting bracket (31), is adapted to space two of the first adhesive pieces (21); and Two fixing units (33) are installed on the mounting frame. The two fixing units (33) are located at opposite ends of the two first adhesive pieces (21) and are adapted to cooperate with the spacer block (32) to clamp the two first adhesive pieces (21).
9. The coating adhesion strength testing device according to claim 8, characterized in that, Each of the fixed units (33) includes: A first linear actuator (331) is mounted on the mounting bracket (31); and A limiting plate (332) is installed at the output end of the first linear driver (331); The first linear actuator (331) is adapted to drive the limiting plate (332) close to the spacer block (32) to clamp and fix the first adhesive (21).
10. The coating adhesion strength testing device according to any one of claims 1-9, characterized in that, It also includes a control center (5), installed on the test platform (1), comprising: The processing unit is adapted to obtain the bonding strength of the coating based on the dimensions of the bonding surfaces of the first adhesive (21) and the second adhesive (22) and the adhesive force; and The display screen (51) is adapted to display the adhesive force and / or the bond strength.