Solar panel edge sealing adhesive tape smoothing device

By designing a solar panel edge sealing tape smoothing device, which uses clamping cylinders and lifting cylinders to drive clamping wheels and pneumatic scissors, the problem of edge sealing tape wrinkles is solved, achieving rapid smoothing and precise cutting, thus improving the quality and stability of edge sealing.

CN223872671UActive Publication Date: 2026-02-03SHAANXI UNIV OF SCI & TECH
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422793037.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2026-02-03
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

When using existing solar panel edge sealing devices, the tape at the corners tends to wrinkle after sealing, affecting the sealing performance.

Method used

A device for smoothing the edge sealing tape of a solar panel was designed. It includes a smoothing component. The clamping cylinder drives the jaws to move the clamping wheel on the connecting shaft to clamp the tape, achieving rapid smoothing. The lifting cylinder controls the pneumatic scissors to precisely cut the tape.

Benefits of technology

It enables rapid smoothing and precise cutting of the tape, improves the quality and stability of edge sealing, avoids poor smoothing effect caused by equipment shaking, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223872671U_ABST
    Figure CN223872671U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of solar panel edge sealing equipment, and discloses a solar panel edge sealing adhesive tape smoothing device which comprises a base plate and a smoothing assembly, the smoothing assembly is additionally arranged on the base plate, the smoothing assembly drives a clamping jaw through a clamping air cylinder, a clamping jaw well connecting piece drives a connecting shaft, and a clamping wheel on the connecting shaft clamps an adhesive tape. According to the solar panel edge sealing adhesive tape flattening device, rapid flattening of the solar panel edge sealing adhesive tape is achieved, the flattening action is rapid and powerful through accurate control over the clamping air cylinder, the flattening efficiency is effectively improved, the clamping wheel is allowed to conduct self-adaptive adjustment according to the actual situation of the adhesive tape through rotary connection, and the flattening quality is further guaranteed; therefore, the sealing performance of the sealing edge is prevented from being reduced due to wrinkles of the adhesive tape.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to solar panel edge sealing equipment technical field, concretely relates to a solar panel edge sealing adhesive tape smoothing device. BACKGROUND

[0002] The solar surface can absorb external vibration by pasting the adhesive tape, and the adhesive tape has high adhesive force, which can effectively prevent the solar panel from being broken during assembly and installation, and can also resist aging in outdoor environment.

[0003] Chinese invention patent CN118299449A discloses a solar panel edge sealing device and a using method, when the edge sealing device is used for pasting the adhesive tape, the solar panel is clamped by the adhesive tape pasting wheel set, the adhesive tape is moved to the edge of the solar panel by the adhesive tape anti-falling clamp, the adhesive tape is pasted on the solar panel, and the adhesive tape is pressed on the solar panel under the action of the anti-falling wheel set, so that the adhesive tape is firmly pasted, the adhesive tape is prevented from falling off the solar panel, the quality of the solar panel edge sealing and pasting is improved, and the efficiency of the solar panel edge sealing and pasting is also improved. However, when the edge sealing device is used, the corner adhesive tape after edge sealing is prone to wrinkles, which affects the sealing property of the edge sealing. SUMMARY

[0004] The utility model aims at overcoming the above -mentioned problem, provides a kind of solar panel edge sealing adhesive tape smoothing device, can solve the problem that solar panel edge sealing adhesive tape is prone to wrinkles, realize the quick smoothing of edge sealing adhesive tape.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] The utility model provides a kind of solar panel edge sealing adhesive tape smoothing device, including base plate, the base plate is provided with smoothing component, the smoothing component includes support, fixedly arranged with clamping pneumatic cylinder on the support, the output end of the clamping pneumatic cylinder is fixedly connected with two clamping jaws, two clamping jaws are all fixedly connected with connecting piece, the connecting piece is fixedly connected with connecting shaft, and clamping wheel is rotatably connected on the connecting shaft.

[0007] The utility model further improves that the connecting shaft bottom end is fixedly provided with stopper.

[0008] The utility model further improves that the connecting piece bottom end is provided with gasket, the gasket is sleeved on the connecting shaft, and the gasket is located at the top end of bearing.

[0009] The utility model further improves that the side of smoothing component is provided with mounting bracket, the mounting bracket is slidably arranged on base plate, and the mounting bracket is provided with guide wheel set.

[0010] A further improvement of this utility model is that a lifting cylinder is provided on the other side of the smoothing component, the lifting cylinder is fixedly mounted on the base plate, and a pneumatic scissor is fixedly connected to the output end of the lifting cylinder.

[0011] A further improvement of this utility model is that both ends of the clamping wheel are provided with mounting grooves, and bearings are fixedly installed in the mounting grooves and fixedly installed on the connecting shaft.

[0012] A further improvement of this utility model is that a plurality of first screws are provided on the clamping cylinder, and the bracket and the clamping cylinder are connected by the first screws.

[0013] A further improvement of this utility model is that the connector is provided with a plurality of second screws, and the connector and the clamp are connected by the second screws.

[0014] A further improvement of this utility model is that a third screw is provided on the connector, and the connector and the connecting shaft are connected by the third screw thread.

[0015] A further improvement of this utility model is that the bracket is provided with a through groove, and both of the grippers are located in the through groove.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] This invention provides a device for smoothing solar panel edge-sealing tape. By adding a smoothing component to the substrate, the smoothing component drives the grippers through a clamping cylinder. The grippers drive the connecting shaft through a connector, causing the clamping wheel on the connecting shaft to clamp the tape, thus achieving rapid smoothing of the solar panel edge-sealing tape. The precise control of the clamping cylinder makes the smoothing action rapid and powerful, effectively improving the smoothing efficiency. The rotational connection of the clamping wheel allows it to adaptively adjust according to the actual condition of the tape, further ensuring the smoothing quality. In addition, the bracket serves as the fixed foundation for the clamping cylinder and grippers, providing stable support. This structural design makes the entire smoothing process more stable and reliable, avoiding poor smoothing results caused by equipment shaking or instability.

[0018] Furthermore, a stop is fixedly installed at the bottom of the connecting shaft. The stop is used to limit the bearing below the mounting groove, effectively preventing excessive movement of the bearing in the axial direction.

[0019] Furthermore, a lifting cylinder is provided on the other side of the smoothing component. The lifting cylinder is fixedly mounted on the base plate, and a pneumatic scissor is fixedly connected to the output end of the lifting cylinder. The lifting cylinder can achieve precise lifting control within a certain pressure range, ensuring that the pneumatic scissors can accurately reach the predetermined position when cutting the tape, thus improving the accuracy of operation.

[0020] Furthermore, both ends of the clamping wheel are provided with mounting grooves, and bearings are fixedly installed in the mounting grooves and fixedly mounted on the connecting shaft. The bearing design not only reduces the friction between the clamping wheel and the connecting shaft, but also provides stable support, allowing the clamping wheel to rotate more smoothly and remain stable during rotation, preventing shaking or deflection, thereby improving the stability of the entire device. The mounting groove design makes the installation and maintenance of the bearings more convenient, improving work efficiency and reducing maintenance costs.

[0021] Furthermore, the bracket has a through groove, and both grippers are located in the through groove. The through groove provides the necessary moving space for the grippers, allowing them to move freely along the length of the through groove under the drive of the clamping cylinder. In addition, the through groove can also prevent the grippers from exceeding the predetermined range during movement, thereby ensuring the safety and stability of the clamping process. Attached Figure Description

[0022] The accompanying drawings described herein are for illustrative purposes only and are not intended to limit the scope of the present invention in any way. Furthermore, the shapes and proportions of the components in the drawings are merely illustrative to aid in understanding the present invention and do not specifically limit the shapes and proportions of the components of the present invention.

[0023] Figure 1 This is a front view of the overall structure of this utility model;

[0024] Figure 2 This is a three-dimensional structural diagram of the smoothing component of this utility model;

[0025] Figure 3 This is an exploded view of the three-dimensional structure of the smoothing component of this utility model.

[0026] The components are: 1. Base plate; 11. Mounting bracket; 12. Guide wheel assembly; 13. Lifting cylinder; 14. Pneumatic shears; 2. Smoothing assembly; 21. Bracket; 22. Through slot; 23. Clamping cylinder; 24. Gripper; 25. First screw; 26. Connector; 27. Second screw; 28. Third screw; 29. ​​Connecting shaft; 210. Stop block; 211. Clamping wheel; 212. Mounting slot; 213. Bearing; 214. Washer. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0028] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0029] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0030] In the description of the embodiments of this utility model, it should be noted that if terms such as "upper," "lower," "horizontal," or "inner" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use, they are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the utility model. Furthermore, terms such as "first" and "second" are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0031] Furthermore, the use of the term "horizontal" does not imply that the component must be absolutely horizontal, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0032] In the description of the embodiments of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0033] The present invention will now be described in further detail with reference to the accompanying drawings:

[0034] like Figure 1As shown, this utility model embodiment provides a solar panel edge sealing tape smoothing device, including a substrate 1, a smoothing component 2, a mounting frame 11, a guide wheel assembly 12, a lifting cylinder 13, and a pneumatic scissors 14. The smoothing component 2 is disposed on the substrate 1, and the mounting frame 11 is disposed on one side of the smoothing component 2. The mounting frame 11 is slidably disposed on the substrate 1, and the guide wheel assembly 12 is disposed on the mounting frame 11. The lifting cylinder 13 is disposed on the other side of the smoothing component 2 and is fixedly disposed on the substrate 1. The output end of the lifting cylinder 13 is fixedly connected to the pneumatic scissors 14. The mounting frame 11 is used to mount the guide wheel assembly 12, which guides the solar panel. The lifting cylinder 13 is used to drive the pneumatic scissors 14 to lift and lower, and the pneumatic scissors 14 is used to cut the tape.

[0035] like Figure 2 and Figure 3 As shown, the smoothing component 2 includes a bracket 21, a through groove 22, a clamping cylinder 23, grippers 24, a first screw 25, a connector 26, a second screw 27, a third screw 28, a connecting shaft 29, a stop block 210, a clamping wheel 211, a mounting groove 212, a bearing 213, and a washer 214. The clamping cylinder 23 is fixedly mounted on the bracket 21, and two grippers 24 are fixedly connected to the output end of the clamping cylinder 23. The bracket 21 has a through groove 22, and both grippers 24 are located in the through groove 22. A connector 26 is fixedly connected to each of the two grippers 24, and a connecting shaft 29 is fixedly connected to the connector 26. A clamping wheel 211 is rotatably connected to the connecting shaft 29. The clamping cylinder 23 drives the grippers 24, and the grippers 24 drive the connecting shaft 29 through the connector 26, so that the clamping wheel 211 on the connecting shaft 29 clamps the tape, thereby achieving rapid smoothing of the solar panel sealing tape.

[0036] In this embodiment, the bracket 21 is used to install the clamping cylinder 23, the clamping cylinder 23 is used to drive the gripper 24 to clamp, and the gripper 24 drives the connecting shaft 29 via the connector 26, so that the clamping wheel 211 on the connecting shaft 29 clamps the tape.

[0037] In this embodiment, a plurality of first screws 25 are provided on the clamping cylinder 23, and the bracket 21 and the clamping cylinder 23 are threadedly connected by the first screws 25. The first screws 25 are used to fix the clamping cylinder 23.

[0038] In this embodiment, the connector 26 is provided with a plurality of second screws 27, and the connector 26 and the clamp 24 are threadedly connected by the second screws 27, which are used to fix the connector 26.

[0039] In this embodiment, a third screw 28 is also provided on the connector 26. The connector 26 and the connecting shaft 29 are threaded together by the third screw 28, which is used to fix the connecting shaft 29.

[0040] likeFigure 3 As shown, both ends of the clamping wheel 211 are provided with mounting grooves 212, and bearings 213 are fixedly installed in the mounting grooves 212. The bearings 213 are fixedly installed on the connecting shaft 29. The bearings 213 are used to assist the clamping wheel 211 in rotation. The mounting grooves 212 are used to install the bearings 213. A washer 214 is provided at the bottom of the connecting piece 26. The washer 214 is sleeved on the connecting shaft 29 and is located at the top of the bearing 213. The washer 214 is used to limit the bearing 213 above the mounting groove 212. A stop block 210 is fixedly provided at the bottom of the connecting shaft 29. The stop block 210 is used to limit the bearing 213 below the mounting groove 212.

[0041] Working principle:

[0042] First, the solar panel is guided by the guide wheel assembly 12 to ensure its stable position during processing. Then, the clamping cylinder 23 in the smoothing assembly 2 is activated, driving the gripper 24 to clamp. The gripper 24 is connected to the connecting shaft 29 via the connector 26. When the gripper 24 clamps, it drives the connecting shaft 29 to move together via the connector 26. The connecting shaft 29 is equipped with clamping wheels 211. When the connecting shaft 29 is driven, the two clamping wheels 211 clamp and hold the tape. The tape is straightened by the clamping wheels 211 and adhered to the edge of the solar panel, thus smoothing the tape. After the tape is smoothed and reaches the required length, the lifting cylinder 13 drives the pneumatic scissors 14 to move up and down. When the pneumatic scissors 14 reaches the appropriate position, it quickly cuts the tape, completing the tape cutting operation.

[0043] The base plate 1 supports the mounting frame 11, the lifting cylinder 13, and the bracket 21. The mounting frame 11 is used to install the guide wheel assembly 12 to ensure the stable guidance of the solar panel. The lifting cylinder 13 is used to drive the pneumatic scissors 14 to lift and lower, achieving precise cutting of the tape. The bracket 21 is used to install the clamping cylinder 23, providing stable support and power source for the gripper 24. The through groove 22 is used to accommodate the gripper 24, providing the necessary space for its movement. The stop block 210 and the washer 214 are used to limit the two ends of the bearing 213, ensuring the stable operation of the bearing 213. The bearing 213 assists the clamping wheel 211 in rotating, allowing the tape to be smoothed more easily. The first screw 25 is used to fix the clamping cylinder 23, ensuring its stability during operation. The second screw 27 is used to fix the connector 26, ensuring a firm connection between the connector 26, the gripper 24, and the connecting shaft 29. The third screw 28 is used to fix the connecting shaft 29, ensuring its stability during rotation.

[0044] Many embodiments and applications beyond the examples provided will be apparent to those skilled in the art upon reading the foregoing description. Therefore, the scope of this teaching should not be determined by reference to the foregoing description, but rather by reference to the foregoing claims and the full scope of their equivalents. For purposes of completeness, all articles and references, including patent applications and publications, are incorporated herein by reference. The omission of any aspect of the subject matter disclosed herein in the foregoing claims is not intended as a waiver of that subject matter, nor should it be construed as an indication that the applicant has not considered that subject matter as part of the disclosed utility model subject matter.

[0045] The above content provides a further detailed description of this utility model. It should not be considered that the specific embodiments of this utility model are limited to this. For those skilled in the art, several simple deductions or substitutions can be made without departing from the concept of this utility model, and all such deductions or substitutions should be considered to fall within the scope of protection of this utility model as defined by the submitted claims.

Claims

1. A device for smoothing edge sealing tape on solar panels, characterized in that, The system includes a base plate (1), on which a smoothing component (2) is provided. The smoothing component (2) includes a bracket (21), on which a clamping cylinder (23) is fixedly provided. Two grippers (24) are fixedly connected to the output end of the clamping cylinder (23). A connector (26) is fixedly connected to each of the two grippers (24). A connecting shaft (29) is fixedly connected to the connecting shaft (26). A clamping wheel (211) is rotatably connected to the connecting shaft (29). A mounting bracket (11) is provided on one side of the smoothing component (2), and the mounting bracket (11) is slidably mounted on the base plate (1). A guide wheel assembly (12) is provided on the mounting bracket (11). A lifting cylinder (13) is provided on the other side of the smoothing component (2), and the lifting cylinder (13) is fixedly mounted on the base plate (1). A pneumatic scissors (14) is fixedly connected to the output end of the lifting cylinder (13).

2. The solar panel edge sealing tape smoothing device according to claim 1, characterized in that, A stop (210) is fixedly provided at the bottom end of the connecting shaft (29).

3. The solar panel edge sealing tape smoothing device according to claim 1, characterized in that, The bottom end of the connector (26) is provided with a washer (214), which is sleeved on the connecting shaft (29) and is located at the top of the bearing (213).

4. The solar panel edge sealing tape smoothing device according to claim 1, characterized in that, Both ends of the clamping wheel (211) are provided with mounting grooves (212), and bearings (213) are fixedly installed in the mounting grooves (212), and the bearings (213) are fixedly installed on the connecting shaft (29).

5. The solar panel edge sealing tape smoothing device according to claim 1, characterized in that, The clamping cylinder (23) is provided with a number of first screws (25), and the bracket (21) and the clamping cylinder (23) are threadedly connected by the first screws (25).

6. The solar panel edge sealing tape smoothing device according to claim 1, characterized in that, The connector (26) is provided with a plurality of second screws (27), and the connector (26) and the gripper (24) are threadedly connected by the second screws (27).

7. The solar panel edge sealing tape smoothing device according to claim 1, characterized in that, The connector (26) is provided with a third screw (28), and the connector (26) and the connecting shaft (29) are threaded together by the third screw (28).

8. The solar panel edge sealing tape smoothing device according to claim 1, characterized in that, The bracket (21) has a through groove (22), and both grippers (24) are located in the through groove (22).

Citation Information

Patent Citations

  • Solar panel edge sealing device and use method

    CN118299449A