Three-dimensional motion mixer beneficial to real-time sampling

Abstract

The utility model relates to the technical field of three-dimensional motion mixing machines, in particular to a three-dimensional motion mixing machine beneficial to real-time sampling. The three-dimensional motion mixer facilitating real-time sampling comprises a base, a unit, a controller, a transmission shaft, a rotating part, a mixing tank, a valve, an injection pump, an induction assembly and a sampling assembly, the unit is installed on the rear side of the top of the base, the controller is installed on the right side of the upper portion of the unit, and the controller and the base are electrically connected. Transmission shafts are symmetrically and rotatably connected to the upper side of the unit, rotating parts are hinged to the transmission shafts, and a mixing tank is rotatably connected between the rotating parts. By means of induction matching of the infrared transmitter and the infrared receiver, opening of the injection pump can be automatically controlled through the controller, so that a part of materials are injected to the discharging hopper in the mixing process, a worker can check the mixing state of the materials at any time, a valve does not need to be opened, and operation convenience and working efficiency are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to three -dimensional motion mixing machine technical field especially relates to a three -dimensional motion mixing machine of benefit to real -time sampling. BACKGROUND

[0002] Three -dimensional motion mixing machine is a kind of equipment for uniform mixing of material, it realizes the efficient mixing of material by the composite motion of three dimensions (i.e. X axis, Y axis and Z axis). This mixing machine is usually used in pharmaceutical, food, chemical industry etc., can ensure the uniform distribution between different ingredients, it is particularly important for the product needing high mixing precision.

[0003] In the material mixing process, since it is difficult to view the mixing state of material from the outside of mixing machine, and part of material is difficult to judge by previous data, usually need to carry out sampling inspection. Traditional sampling method often needs to stop machine operation, manually sampling, this not only time -consuming, also can cause the waste of part of material. In addition, for some special materials (such as flammable and explosive materials), manual sampling also has security risks.

[0004] Therefore, it is necessary to design a three -dimensional motion mixing machine of benefit to real -time sampling to solve the above-mentioned technical problems. SUMMARY

[0005] In order to overcome the above-mentioned shortcomings, the utility model aims at providing a three -dimensional motion mixing machine of benefit to real -time sampling.

[0006] Technical scheme: a three -dimensional motion mixing machine of benefit to real -time sampling, including base, unit, controller, transmission shaft, rotating part, mixing tank, valve, jet pump, induction assembly and sampling assembly, base top rear side is equipped with unit, unit upper right side is equipped with controller, and both electrically connected, unit upside is symmetrically connected with transmission shaft, transmission shaft is hinged with rotating part, rotating part is rotatably connected with mixing tank, mixing tank lower end is rotatably connected with valve, valve is equipped with jet pump, jet pump and controller are electrically connected, valve is equipped with induction assembly, base is equipped with sampling assembly.

[0007] In addition, it is particularly preferred that the sampling assembly comprises a mounting plate, a support rod, a lower hopper and a collection cup. The mounting plate is installed on the top front side of the base. The support rod is connected to the top left side of the mounting plate. The lower hopper is obliquely arranged on the upper side of the support rod. The lower hopper is aligned with the discharge port of the mixing tank in the initial state. The collection cup is installed on the top right side of the mounting plate. The lower end of the lower hopper is located above the collection cup.

[0008] In addition, it is particularly preferred that the sensing assembly comprises an infrared emitter and an infrared receiver, the infrared emitter is installed on the valve near the injection pump, the infrared receiver is installed on the lower hopper, and the infrared emitter and the infrared receiver are both electrically connected to the controller.

[0009] In addition, it is particularly preferred that the surfaces of the infrared emitter and the infrared receiver are provided with a transparent silicone coating.

[0010] In addition, it is particularly preferred that the surfaces of the infrared emitter and the infrared receiver are provided with a transparent silicone coating.

[0011] In addition, it is particularly preferred that the surfaces of the infrared emitter and the infrared receiver are provided with a transparent silicone coating.

[0012] The utility model has the advantages that:

[0013] 1. Through the sensing cooperation of the infrared emitter and the infrared receiver, the opening of the injection pump can be automatically controlled by the controller, so that a part of the material is sprayed onto the lower hopper during the mixing process, which enables the staff to check the mixing state of the material at any time without opening the valve, thereby improving the convenience and efficiency of operation.

[0014] 2. Through the cooperation of the push plate and the handle, the opening of the valve can be automatically controlled when the material is finally collected, ensuring that the material falls into the collection bucket fully, which not only speeds up the collection of the material and improves the continuity and efficiency of the production line, but also reduces the error of manual operation and ensures the stability and reliability of production. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a three-dimensional structure schematic diagram of the utility model.

[0016] Figure 2 It is a three-dimensional structure schematic diagram of the utility model.

[0017] Figure 3 It is a three-dimensional structure schematic diagram of the utility model.

[0018] Figure 4 It is a three-dimensional structure schematic diagram of the utility model.

[0019] The above-mentioned attached drawings include the following reference numerals: 1. base, 2. unit, 101. controller, 3. drive shaft, 4. rotating part, 5. mixing tank, 6. valve, 7. jet pump, 8. infrared transmitter, 9. handle, 10. slide rail, 11. slider, 12. mounting plate, 13. support rod, 14. hopper, 15. infrared receiver, 16. collection cup, 17. collection bucket, 18. drive motor, 19. lead screw, 20. push plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example: A three-dimensional motion mixer that facilitates real-time sampling, such as... Figures 1-3 As shown, the system includes a base 1, a unit 2, a controller 101, a drive shaft 3, rotating parts 4, a mixing tank 5, a valve 6, a jet pump 7, a sensing component, and a sampling component. The unit 2 is mounted on the top rear side of the base 1, and the controller 101 is mounted on the upper right side of the unit 2. The two are electrically connected. The drive shaft 3 is symmetrically rotatably connected to the upper side of the unit 2. Rotating parts 4 are hinged to the drive shaft 3. The mixing tank 5 is rotatably connected between the rotating parts 4. The connection angle and direction between the two rotating parts 4 and the mixing tank 5 are different. The unit 2 transmits power to the rotating parts 4, which can realize multi-angle flipping of the mixing tank 5. The valve 6 is rotatably connected to the lower port of the mixing tank 5. The jet pump 7 is mounted on the valve 6 and is electrically connected to the controller 101. The sensing component is provided on the valve 6, and the sampling component is provided on the base 1.

[0022] like Figures 1-2 As shown, the sampling assembly includes a mounting plate 12, a support rod 13, a hopper 14, and a collection cup 16. The mounting plate 12 is installed on the top front side of the base 1. The support rod 13 is connected to the top left side of the mounting plate 12. An inclined hopper 14 is provided on the upper side of the support rod 13. The hopper 14 is aligned with the discharge port of the mixing tank 5 in its initial state. The collection cup 16 for collecting material samples is installed on the top right side of the mounting plate 12 by screws. The lower end of the hopper 14 is located above the collection cup 16. The material falling onto the hopper 14 can slide down the inclined surface into the collection cup 16.

[0023] like Figures 2-3As shown, the induction assembly includes an infrared emitter 8 and an infrared receiver 15, the infrared emitter 8 is installed on the valve 6 close to the jet pump 7, and the infrared receiver 15 is installed on the lower hopper 14, the initial state of the mixing tank 5, the infrared emitter 8 on it and the infrared receiver 15 on the lower hopper 14 are aligned with each other, both are electrically connected with the controller 101, both are inductive, that is, the controller 101 can control the jet pump 7 to open, the surface of the infrared emitter 8 and the infrared receiver 15 is provided with a transparent silicone coating, which has high light transmittance and good non-adhesion, and is suitable for coating on the infrared emitter 8 and the infrared receiver 15.

[0024] As shown in Figure 1 , Figure 2 and Figure 4 , it also includes a slide rail 10, a sliding block 11, a collection bucket 17, a driving motor 18 and a lead screw 19, the front and rear symmetrical transverse slide rails 10 are installed on the top front side of the base 1 by bolts, the sliding blocks 11 are slidably connected on the two slide rails 10, the four sliding blocks 11 are connected with the bottom of the mounting plate 12, the collection bucket 17 for collecting the mixed materials is installed on the top left side of the mounting plate 12, the support rod 13 is connected with the collection bucket 17, the driving motor 18 is installed on the right side of the base 1, the lead screw 19 is connected with the output shaft of the driving motor 18, and the lead screw 19 is threadedly connected with the bottom of the mounting plate 12.

[0025] It also includes a handle 9 and a pushing plate 20, the handle 9 is connected with the front end of the valve 6, and the pushing plate 20 is welded on the top front side of the support rod 13, the pushing plate 20 corresponds to the position of the handle 9 in the initial state of the mixing tank 5 and can be in contact with it, the handle 9 can be pushed to rotate and open the valve 6 through the pushing plate 20, so that the mixed materials can be automatically collected into the collection bucket 17.

[0026] When mixing materials, first adjust the angle of the mixing tank 5, add raw materials into the mixing tank 5 from the feeding port above the mixing tank 5. After the feeding is completed, close the feeding port, start the unit 2 through the controller 101 to provide power for the transmission shaft 3 and the transmission member, so as to drive the mixing tank 5 to perform complex rotary motion, including overturning, rotating and translating, so that the raw materials in the mixing tank 5 are subjected to forces in multiple directions, achieving good mixing effect.

[0027] During the mixing process, if it is necessary to check the mixing state of the material, the infrared emitter 8 and the infrared receiver 15 can be started by the controller 101. When the mixing tank 5 moves, the infrared emitter 8 moves with it. At this time, the infrared emitter 8 is started and continuously emits infrared rays. When the infrared rays are aligned with the infrared receiver 15, the infrared receiver 15 receives the infrared rays. At this time, the mixing tank 5 is in the initial state, and the material can be discharged and sampled. The infrared receiver 15 sends a signal to the controller 101, and the controller 101 suspends the unit 2 and starts the jet pump 7. The jet pump 7 extracts part of the material in the mixing tank 5 and sprays it into the lower hopper 14. The material slides along the lower hopper 14 and falls into the collection cup 16, so that the operator can detect the sample to determine the mixing state of the material. If it is necessary to continue mixing, the unit 2 is restarted. If the mixing is sufficient, the material is prepared to be collected.

[0028] When the material is collected, the controller 101 is operated to return the mixing tank 5 to the initial state. Then, the drive motor 18 is started by the controller 101. The output shaft of the drive motor 18 rotates to drive the screw rod 19 to rotate. The screw rod 19 drives the mounting plate 12 to move to the right side, and then drives the support rod 13, the push plate 20 and the collection barrel 17 to move to the right side together. Other components on the mounting plate 12 will also move. When the mounting plate 12 moves, the sliding block 11 moves to the right side along the sliding rail 10. When the push plate 20 moves and contacts the handle 9, the handle 9 is pushed to rotate, so that the valve 6 is opened. The material in the mixing tank 5 falls into the collection barrel 17 for collection. After the collection is completed, the drive motor 18 is controlled to operate in the reverse direction to drive the mounting plate 12 to move to the left side for resetting. The remaining components also reset. After the push plate 20 is separated from the handle 9, the valve 6 is automatically closed. The handle 9 is reversed for resetting. When the mounting plate 12 is reset, the drive motor 18 is automatically closed. The automatic collection of the material is completed. Finally, the mixed material can be taken out from the collection barrel 17.

[0029] The above is only an embodiment of the present application, and does not limit the patent range of the present application. Any equivalent structure or equivalent process conversion, or direct or indirect application in other related technical fields, is also included in the patent protection range of the present application.

Claims

1. A three-dimensional motion mixer for real-time sampling, characterized by: The utility model provides a kind of mixing machine, including base (1), unit (2), controller (101), transmission shaft (3), rotating part (4), mixing tank (5), valve (6), injection pump (7), induction assembly and sampling assembly, base (1) top rear side is equipped with unit (2), and unit (2) upper right side is equipped with controller (101), and both electrically connected, and unit (2) upper side is symmetrically rotatably connected with transmission shaft (3), and transmission shaft (3) is rotatably connected with rotating part (4) on both sides, and rotating part (4) is rotatably connected with mixing tank (5) between, and mixing tank (5) lower end is rotatably connected with valve (6), and valve (6) is equipped with injection pump (7) on, and injection pump (7) is electrically connected with controller (101), and valve (6) is equipped with induction assembly, and base (1) is equipped with sampling assembly.

2. A three-dimensional motion blender for real-time sampling as defined in claim 1, characterized in that: Sampling assembly includes mounting plate (12), support rod (13), hopper (14) and collection cup (16), mounting plate (12) is installed on the top front side of base (1), support rod (13) is connected to the top left side of mounting plate (12), and the oblique hopper (14) is provided on the upper side of support rod (13), and the hopper (14) is aligned with the discharge port of the initial state mixing tank (5), and the collection cup (16) is installed on the top right side of mounting plate (12), and the lower end of hopper (14) is located above the collection cup (16).

3. A three-dimensional motion blender for real-time sampling as defined in claim 2, wherein: The induction assembly includes an infrared emitter (8) and an infrared receiver (15), and the infrared emitter (8) is installed on the valve (6) near the injection pump (7), and the infrared receiver (15) is installed on the hopper (14), and both the infrared emitter (8) and the infrared receiver (15) are electrically connected with the controller (101).

4. A three-dimensional motion blender for real-time sampling as defined in claim 3, wherein: The surfaces of the infrared emitter (8) and the infrared receiver (15) are provided with a transparent silicone coating.

5. A three-dimensional motion blender for real-time sampling as defined in claim 4, wherein: It also includes a slide rail (10), a sliding block (11), a collection barrel (17), a drive motor (18), and a lead screw (19), and the front and rear symmetrical horizontal slide rails (10) are installed on the top front side of the base (1), and the sliding blocks (11) are slidably connected to the two slide rails (10), and there are a total of four sliding blocks (11), and the four sliding blocks (11) are connected to the bottom of the mounting plate (12), and the collection barrel (17) for collecting the mixed materials is installed on the top left side of the mounting plate (12), and the support rod (13) is connected to the collection barrel (17), and the drive motor (18) is installed on the right side of the base (1), and the lead screw (19) is connected to the output shaft of the drive motor (18), and the lead screw (19) is threadedly connected to the bottom of the mounting plate (12).

6. A three-dimensional motion blender for real-time sampling as defined in claim 5, wherein: It also includes a handle (9) and a push plate (20), and the handle (9) is connected to the front end of the valve (6), and the push plate (20) is connected to the top front side of the support rod (13), and the push plate (20) can be in contact with the handle (9).

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