Water-based adhesive production reaction kettle capable of being preheated

By installing preheating and control components in the reactor, the problem of low raw material temperature in water-based adhesive production was solved, achieving effective preheating of raw materials, improving reaction activity and dispersion uniformity, and ensuring product quality and production stability.

CN223875022UActive Publication Date: 2026-02-06DONGGUAN STAR COSM POLYMER
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Patent Information

Application Number
CN202520315144.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2026-02-06
Estimated Expiration
2035-02-26

AI Technical Summary

Technical Problem

In the production process of water-based adhesives, the initial temperature of the raw materials is low, which reduces the reactivity and makes it difficult to disperse the viscous raw materials evenly, affecting the mixing effect and product quality.

Method used

A preheatable reactor was designed, in which the raw materials are preheated by a preheating component in the jacket, thereby improving the reaction activity and dispersion uniformity. Combined with a control component to adjust the temperature and flow rate, the raw materials are effectively preheated.

Benefits of technology

It improves the reactivity and mixing effect of raw materials in the reactor, enhances the product quality and production stability of water-based adhesives, and reduces energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a water-based adhesive production reaction kettle capable of being preheated, which comprises a kettle body and a kettle cover arranged at one end of the kettle body, a jacket is provided with a preheating assembly for preheating water-based adhesive mixed raw materials, and the preheating assembly comprises a preheating pipe spirally wound on the jacket. One end, close to the air outlet hole, of the preheating pipe penetrates through the jacket and is fixedly connected with a feeding pipe, the other end of the feeding pipe is connected with a charging pipe, the kettle cover is provided with an avoiding cavity, a discharging pipe is arranged in the avoiding cavity, and the charging pipe is provided with a control assembly for controlling the preheating temperature of mixed raw materials. Through the arrangement of the preheating assembly, the reaction activity and the reaction speed of raw materials in the kettle body and the dispersion uniformity of partial viscous raw materials are improved while the effective utilization of energy is realized, so that the product quality and the stability in the production process of the water-based adhesive are ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to water base glue production equipment technical field, concretely is a kind of preheating water base glue production reaction kettle. BACKGROUND

[0002] In the water base glue production process, by the use of reaction kettle, not only can the reaction kettle be mixed inside the stirring device to make the reactant fully mixed, but also the reaction effect of reactant can be realized, and then the product quality and stability in the water base glue production process are improved.

[0003] When water base glue is stirred and reacted using reaction kettle (mainly liquid raw materials, part of solid raw materials will be pre-dissolved or dispersed before being put into the kettle body), mixed raw materials will be added to the inside of the reaction kettle through the feeding port, since the temperature of the initial state of raw materials is low, it needs a waiting time for the temperature rise in the kettle body, thus reducing the reaction activity and reaction speed of raw materials, and part of raw materials has certain viscosity, which reduces the diffusion capacity of viscous raw materials under low temperature state, and thus the raw materials are difficult to be evenly dispersed in the kettle body, thereby reducing the mixing effect of raw materials.

[0004] Therefore, a preheating water base glue production reaction kettle is needed to solve the above problems. UTILITY MODEL CONTENTS

[0005] To achieve the above object, the utility model provides the following technical scheme: a preheating water base glue production reaction kettle, which comprises a kettle body and a kettle cover arranged at one end of the kettle body, the side of the kettle cover away from the kettle body is provided with a stirring motor, the side wall of the kettle cover is provided with a feeding pipe and a manhole, and the utility model further comprises a jacket arranged on the side wall of the kettle body, one side of the jacket is provided with an air inlet hole, the other side of the jacket is provided with an air outlet hole, and the jacket is provided with a preheating assembly for preheating water base glue mixed raw materials.

[0006] The preheating assembly comprises a preheating pipe spirally wound on the jacket, one end of the preheating pipe close to the air outlet hole penetrates through the jacket, the end of the preheating pipe close to the air outlet hole is fixedly connected with a feeding pipe, the end of the feeding pipe away from the preheating pipe is connected with the feeding pipe, the kettle cover is provided with a avoiding cavity, the avoiding cavity is provided with a discharging pipe, one end of the discharging pipe is connected with the feeding pipe, the other end of the discharging pipe is connected with the end of the preheating pipe close to the air inlet hole, and the feeding pipe is provided with a control assembly for controlling the preheating temperature of mixed raw materials.

[0007] The inner wall of the feeding pipe is fixedly connected with a baffle, and the baffle is located between the feeding port of the feeding pipe and the discharging port of the discharging pipe.

[0008] The control assembly comprises a first control plate arranged in the feeding pipe, the first control plate is connected with the discharge port of the discharge pipe, the first control plate is provided with a plurality of first control holes, a second control plate is rotationally connected to the side of the first control plate away from the discharge pipe, the second control plate is provided with a plurality of second control holes, and the feeding pipe is provided with a driving assembly for driving the second control plate.

[0009] The driving assembly comprises a driving rod rotationally connected to the feeding pipe, one end of the driving rod located inside the feeding pipe is fixedly connected with a worm, the inner wall of the feeding pipe is connected with a worm wheel through a connecting rod, the worm wheel and the worm are arranged in meshing relationship, the connecting rod is provided with a connecting assembly for connecting with the second control plate, one end of the driving rod located outside the feeding pipe is fixedly connected with a driving ball, and the feeding pipe is provided with an indicating assembly for indicating the rotation angle of the driving rod.

[0010] The connecting assembly comprises a mounting rod rotationally connected to the feeding pipe, one end of the mounting rod is connected with the inner wall of the feeding pipe, the other end of the mounting rod is connected with the second control plate, the side wall of the mounting rod is fixedly connected with a first transmission gear, the side wall of the connecting rod is provided with a second transmission gear, and the first transmission gear and the second transmission gear are connected through a toothed belt.

[0011] The indicating assembly comprises a plurality of indicating grooves arranged in the side of the feeding pipe close to the driving ball, each indicating groove is arranged in the circumferential side of the driving rod in an annular array, and the side wall of the driving rod is fixedly connected with an indicating plate.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] The preheating assembly is arranged, the heat utilization and heat generation of water-based adhesive production raw materials in the mixing and reaction process are utilized to preheat the raw materials, the energy is effectively utilized, the reaction activity and reaction speed of the raw materials in the kettle body are improved, the dispersion uniformity of part of the viscous raw materials is improved, the mixing effect of the raw materials is improved, and the product quality and stability in the water-based adhesive production process are further ensured. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the whole structure schematic view of the utility model;

[0015] Figure 2 It is the inside structure schematic view of the preheating assembly of the utility model;

[0016] Figure 3 It is the inside structure schematic view of the control assembly of the utility model;

[0017] Figure 4 It is the structure schematic view of the indicating assembly of the utility model;

[0018] Figure 5 For Figure 3 Enlarged view at A in the figure.

[0019] In the figure: 101, kettle body; 102, kettle cover; 103, stirring motor; 104, feeding pipe; 105, manhole; 2, jacket; 3, air inlet; 4, air outlet; 501, feeding pipe; 502, preheating pipe; 503, avoiding cavity; 504, discharging pipe; 505, baffle; 601, first control plate; 602, first control hole; 603, second control plate; 604, second control hole; 701, driving rod; 702, worm; 703, worm gear; 704, connecting rod; 705, driving ball; 801, mounting rod; 802, first transmission tooth; 803, second transmission tooth; 804, toothed belt; 901, indicating groove; 902, indicating plate. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0021] Embodiment 1

[0022] Please refer to Figures 1-5 , a preheated water-based adhesive production reaction kettle shown in the figure, including kettle body 101 and kettle cover 102 arranged at one end of kettle body 101, stirring motor 103 is arranged on the side of kettle cover 102 away from kettle body 101, feeding pipe 104 and manhole 105 are arranged on the side wall of kettle cover 102, further including jacket 2 arranged on the side wall of kettle body 101, air inlet 3 is arranged on one side of jacket 2, air outlet 4 is arranged on the other side of jacket 2, jacket 2 is provided with preheating assembly for preheating water-based adhesive raw materials;

[0023] The preheating assembly includes preheating pipe 502 spirally wound on jacket 2, one end of preheating pipe 502 close to air outlet 4 penetrates through jacket 2, feeding pipe 501 is fixedly connected to one end of preheating pipe 502 close to air outlet 4, feeding pipe 501 is connected to feeding pipe 104 at the end away from preheating pipe 502, avoiding cavity 503 is arranged in kettle cover 102, discharging pipe 504 is arranged in avoiding cavity 503, one end of discharging pipe 504 is connected to feeding pipe 104, the other end of discharging pipe 504 is connected to one end of preheating pipe 502 close to air inlet 3, feeding pipe 104 is provided with control assembly for controlling the preheating temperature of mixed raw materials;

[0024] It should be noted here that: through the setting of the preheating assembly, the heat utilization and heat generation of the water-based adhesive production raw materials in the mixing and reaction process are used to preheat the raw materials, thereby achieving effective use of energy while improving the reaction activity and reaction speed of the raw materials in the kettle body 101 and the dispersion uniformity of part of the viscous raw materials, thereby improving the mixing effect of the raw materials, and further ensuring the product quality and stability in the water-based adhesive production process.

[0025] Please refer to Figure 5 , the inner wall of the feeding pipe 104 in the drawing is fixedly connected with a baffle 505, and the baffle 505 is located between the feeding port of the feeding pipe 501 and the discharging port of the discharging pipe 504.

[0026] It should be noted here that: through the setting of the baffle 505, the flow direction of the raw materials is blocked and guided.

[0027] Please refer to Figure 5 , the control assembly in the drawing includes a first control plate 601 arranged in the feeding pipe 104, the first control plate 601 is connected with the discharging port of the discharging pipe 504, the first control plate 601 is provided with a plurality of first control holes 602, and the side of the first control plate 601 away from the discharging pipe 504 is rotatably connected with a second control plate 603, the second control plate 603 is provided with a plurality of second control holes 604, and the feeding pipe 104 is provided with a driving assembly for driving the second control plate 603.

[0028] It should be noted here that: through the setting of the control assembly, the temperature of the raw material preheating can be effectively adjusted and controlled according to the temperature of the kettle body 101, thereby improving the flexibility of the raw material preheating.

[0029] Working principle: when using the reaction kettle to produce and process water-based adhesive, first, use the high-pressure pump to deliver the raw materials (mainly liquid raw materials, part of the solid raw materials will be pre-dissolved or dispersed before being put into the kettle body 101) into the feeding pipe 104, and then under the blocking and guiding action of the baffle 505, flow to the feeding pipe 501, and under the action of pressure, flow to the preheating pipe 502. Since the reaction kettle will preheat the kettle body 101 when producing and processing water-based adhesive, high-temperature steam will be delivered into the jacket 2 through the air inlet hole 3, thereby achieving preheating of the kettle body 101 while heating the raw materials with the preheating pipe 502 spirally wound in the jacket 2. The heated raw materials will flow from the discharging pipe 504 into the feeding pipe 104 and eventually into the kettle body 101.

[0030] After the preheated raw materials enter into the kettle body 101, the stirring motor 103 can be used to drive the stirring blades to mix and stir the raw materials, so as to react and mix the raw materials. The preheated raw materials can be rapidly heated in the kettle body 101 due to the initial temperature, thereby improving the reactivity and reaction speed of the raw materials. The preheating of the raw materials can help to reduce the viscosity of some viscous raw materials, thereby improving the diffusion capacity of the raw materials, and improving the uniformity of the dispersion of the raw materials in the kettle body 101, thereby improving the mixing effect of the raw materials, and ensuring the product quality and stability in the production process of the water-based adhesive.

[0031] Since heat is generated during the mixing and stirring of the raw materials, the delivery of high-temperature steam can be stopped when the temperature inside the kettle body 101 reaches a certain level. At this time, the high temperature generated inside the kettle body 101 is adsorbed and taken away by the raw materials, thereby achieving preheating of the raw materials while reducing the consumption of cooling gas. It should be noted that if the temperature inside the kettle body 101 is too high, or the raw materials have limited adsorption of high temperature, or the raw materials have been completely delivered, cooling gas needs to be delivered to cool the kettle body 101. Even if the cooling gas is delivered into the jacket 2 to cool the mixed raw materials inside the kettle body 101 (the temperature range of the polymerization reaction is usually controlled at 50-90℃), the preheating of the raw materials before delivery can be achieved under the action of residual heat.

[0032] When the temperature inside the kettle body 101 is too high or too low, the preheating temperature can be controlled by adjusting the delivery speed of the raw materials. During the preheating temperature control of the raw materials, the second control plate 603 is driven to rotate by the cooperation of the driving assembly and the connecting assembly, and the flow time of the raw materials in the preheating pipe 502 is controlled by adjusting the staggered amount between the second control hole 604 on the second control plate 603 and the first control hole 602 on the first control plate 601, thereby achieving the control of the preheating temperature of the raw materials. Therefore, the preheating temperature of the raw materials can be effectively adjusted and controlled according to the temperature of the kettle body 101, thereby improving the flexibility of the preheating of the raw materials.

[0033] Example 2

[0034] Please refer to Figure 4The embodiment is further illustrated by the example 1. The driving assembly in the drawing includes a driving rod 701 rotatably connected to the feeding pipe 104. One end of the driving rod 701 inside the feeding pipe 104 is fixedly connected with a worm 702. The inner wall of the feeding pipe 104 is connected with a worm wheel 703 through a connecting rod 704. The worm wheel 703 is arranged in meshing with the worm 702. The connecting rod 704 is provided with a connecting assembly for connecting with the second control plate 603. One end of the driving rod 701 outside the feeding pipe 104 is fixedly connected with a driving ball 705. The feeding pipe 104 is provided with an indicating assembly for indicating the rotation angle of the driving rod 701.

[0035] It should be noted that, through the driving assembly, the rotation of the driving ball 705 will drive the worm 702 on the driving rod 701 to rotate. Under the meshing transmission action of the worm 702 and the worm wheel 703, the connecting rod 704 is driven to rotate. Then, under the connecting action of the connecting assembly, the second control plate 603 is driven to rotate.

[0036] Please refer to Figure 5 The connecting assembly in the drawing includes a mounting rod 801 rotatably connected in the feeding pipe 104. One end of the mounting rod 801 is connected with the inner wall of the feeding pipe 104. The other end of the mounting rod 801 is connected with the second control plate 603. The side wall of the mounting rod 801 is fixedly connected with a first transmission tooth 802. The side wall of the connecting rod 704 is provided with a second transmission tooth 803. The first transmission tooth 802 and the second transmission tooth 803 are connected through a tooth belt 804.

[0037] It should be noted that, through the connecting assembly, the transmission action between the first transmission tooth 802, the second transmission tooth 803 and the tooth belt 804 is utilized to realize the connecting transmission between the connecting rod 704 and the mounting rod 801. Then, the rotation of the second control plate 603 is adjusted and controlled.

[0038] Example 3

[0039] Please refer to Figure 4 The embodiment is further illustrated by other examples. The indicating assembly in the drawing includes a plurality of indicating grooves 901 opened on one side of the feeding pipe 104 close to the driving ball 705. Each indicating groove 901 is arranged in an annular array on the side of the driving rod 701. The side wall of the driving rod 701 is fixedly connected with an indicating plate 902.

[0040] It should be noted that, through the indicating assembly, the reference action of the indicating plate 902 and the indicating groove 901 is utilized to detect and control the rotation angle of the driving rod 701. Then, the reference for adjusting the staggered amount between the first control hole 602 and the second control hole 604 is provided.

[0041] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.

Claims

1. A preheatable water-based adhesive production reactor, comprising: a reactor body (101) and a reactor cover (102) arranged at one end of the reactor body (101), wherein a stirring motor (103) is arranged on the side of the reactor cover (102) away from the reactor body (101), and a feeding pipe (104) and a manhole (105) are arranged on the side wall of the reactor cover (102); characterized in that it further comprises: a jacket (2) arranged on the side wall of the reactor body (101), wherein an air inlet hole (3) is arranged on one side of the jacket (2), an air outlet hole (4) is arranged on the other side of the jacket (2), and a preheating assembly for preheating water-based adhesive raw materials is arranged on the jacket (2); the preheating assembly comprises a preheating pipe (502) spirally wound on the jacket (2), one end of the preheating pipe (502) near the air outlet hole (4) penetrates through the jacket (2), one end of the preheating pipe (502) near the air outlet hole (4) is fixedly connected with a feeding pipe (501), the end of the feeding pipe (501) away from the preheating pipe (502) is connected with the feeding pipe (104), the reactor cover (102) is provided with a relief cavity (503), the relief cavity (503) is provided with a discharging pipe (504), one end of the discharging pipe (504) is connected with the feeding pipe (104), the other end of the discharging pipe (504) is connected with one end of the preheating pipe (502) near the air inlet hole (3), and the feeding pipe (104) is provided with a control assembly for controlling the preheating temperature of the mixed raw materials.

2. The preheatable reaction vessel for producing water-based glue according to claim 1, characterized in that: a baffle (505) is fixedly connected to the inner wall of the feeding pipe (104), and the baffle (505) is located between the feeding port of the feeding pipe (501) and the discharging port of the discharging pipe (504).

3. The preheatable reaction vessel for producing water-based glue according to claim 2, characterized in that: the control assembly comprises a first control plate (601) arranged in the feeding pipe (104), the first control plate (601) is connected with the discharging port of the discharging pipe (504), the first control plate (601) is provided with a plurality of first control holes (602), the side of the first control plate (601) away from the discharging pipe (504) is rotatably connected with a second control plate (603), the second control plate (603) is provided with a plurality of second control holes (604), and the feeding pipe (104) is provided with a driving assembly for driving the second control plate (603).

4. The preheatable reaction vessel for producing water-based glue according to claim 3, characterized in that: the driving assembly comprises a driving rod (701) rotatably connected to the feeding pipe (104), one end of the driving rod (701) located inside the feeding pipe (104) is fixedly connected with a worm (702), the inner wall of the feeding pipe (104) is connected with a worm wheel (703) through a connecting rod (704), the worm wheel (703) and the worm (702) are arranged in meshing relationship, the connecting rod (704) is provided with a connecting assembly for connecting with the second control plate (603), one end of the driving rod (701) located outside the feeding pipe (104) is fixedly connected with a driving ball (705), and the feeding pipe (104) is provided with an indicating assembly for indicating the rotation angle of the driving rod (701).

5. The preheatable reaction vessel for the production of water-based glue according to claim 4, characterized in that: The connecting assembly comprises a mounting rod (801) rotatably connected in the feeding pipe (104), one end of the mounting rod (801) is connected with the inner wall of the feeding pipe (104), the other end of the mounting rod (801) is connected with the second control plate (603), the side wall of the mounting rod (801) is fixedly connected with a first transmission gear (802), the side wall of the connecting rod (704) is provided with a second transmission gear (803), and the first transmission gear (802) and the second transmission gear (803) are connected through a tooth belt (804).

6. The preheatable reaction vessel for the production of water-based glue according to claim 5, characterized in that: The indicating assembly comprises a plurality of indicating grooves (901) formed in the feeding pipe (104) close to the driving ball (705) side, each indicating groove (901) is arranged in an annular array on the side of the driving rod (701), and the side wall of the driving rod (701) is fixedly connected with an indicating plate (902).