Iron-based nanocrystalline iron core coating device

By designing a coating device for iron-based nanocrystalline iron cores with limiting fixation and spraying position adjustment, the problem of coating instability caused by mold instability was solved, thereby improving coating efficiency and environmental quality.

CN223875307UActive Publication Date: 2026-02-06ANHUI ZHONGHUAN SOFT MAGNETIC TECH CO LTD
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Patent Information

Application Number
CN202520179328.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-05
Publication Date
2026-02-06
Estimated Expiration
2035-02-05

AI Technical Summary

Technical Problem

In the process of spraying iron cores with traditional coating equipment, the mold is prone to instability, which affects the coating stability and production quality.

Method used

An iron-based nanocrystalline iron core coating device was designed, which includes a placement mechanism and a spraying mechanism. By limiting and fixing the mold and adjusting the spraying position, combined with a purification component to absorb irritating gases, the coating stability and efficiency are improved.

Benefits of technology

This technology enables efficient and stable coating of iron cores, improves production quality, enhances the coating environment, and reduces paint waste and gas pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of iron-based nanocrystalline iron core production, in particular to an iron-based nanocrystalline iron core coating device which comprises a connecting frame installed on a spraying box, a placing mechanism for storing an iron core is arranged on the spraying box, and a spraying mechanism for spraying pigment on the iron core is arranged on the connecting frame. According to the iron core coating device, the placing mechanism is arranged, in the iron core coating process, coating of a next group of iron cores can be prepared while coating of one group of iron cores is conducted, so that the iron core coating speed is increased, residual coating can be cleaned and collected in time in the coating process, the iron core coating quality is improved, and the iron core coating efficiency is improved. According to the iron core coating device, by arranging the spraying mechanism, iron cores can be sprayed at different positions in the iron core coating process, so that the iron core coating efficiency is improved, gas generated by paint can be absorbed in the coating process, the coating environment is improved, and the iron core production quality is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to iron base nanocrystalline iron core production technical field especially relates to a kind of iron base nanocrystalline iron core coating device. BACKGROUND

[0002] Iron base nanocrystalline alloy is composed of iron, silicon, boron and a small amount of copper, molybdenum, niobium, etc., among which copper and niobium are indispensable elements to obtain nanocrystalline structure, and the alloy is a kind of amorphous material formed by rapid solidification process.

[0003] The traditional coating device usually places the mold for placing the iron core at the spraying position, and then sprays the iron core. This method can easily cause the mold for placing the iron core to be unstable or even move during the coating process of the iron core, thereby affecting the coating stability of the iron core and reducing the production quality of the iron core. In view of this, the present application provides an iron base nanocrystalline iron core coating device. SUMMARY

[0004] To solve the technical problems of the prior art that the production quality of the iron core is reduced due to the instability of the iron core caused by simply placing the iron core, the present application provides an iron base nanocrystalline iron core coating device, which can limit and fix the mold for placing the iron core, thereby improving the production quality of the iron core.

[0005] To solve the above technical problems, the present application provides the following technical scheme: an iron base nanocrystalline iron core coating device, comprising a connecting frame mounted on a spraying box, a placing mechanism for storing the iron core is provided on the spraying box, and a spraying mechanism for spraying paint on the iron core is provided on the connecting frame.

[0006] The placing mechanism comprises a fixing seat mounted on the spraying box, an electric motor is mounted on the fixing seat, an placing frame is connected to the output end of the electric motor, an installation block is slidably connected to the placing frame, a fastening rod connected to the installation block is connected to the placing frame, a placing seat is mounted at the top end of the installation block, a worm is rotatably connected to the placing seat, a worm wheel meshing with the worm is rotatably connected to the inside of the placing seat, a gear is mounted on the worm wheel, a toothed seat meshing with the gear is slidably connected to the inside of the placing seat, a limiting plate is mounted on the toothed seat, a clamping groove is formed in the limiting plate, and a cleaning assembly for cleaning residual paint is provided on the spraying box.

[0007] Preferably, the cleaning assembly comprises a sliding groove formed in the spraying box, a sliding rail is mounted in the sliding groove, a connecting seat is slidably connected to the sliding rail, a baffle is mounted in the spraying box, and a scraper abutting against the baffle is mounted on the connecting seat.

[0008] Preferably, the spraying mechanism comprises a top groove formed in the top end of the connecting frame, a driving motor is mounted on the side edge of the connecting frame, a rotating rod is rotatably connected to the inside of the top groove and connected to the output end of the driving motor, a moving seat is threadedly connected to the rotating rod, a supporting rod is fixedly installed in the inside of the top groove and penetrates through the moving seat, a fixing piece is mounted at the bottom end of the moving seat, an electric push rod is mounted on the side end of the fixing piece, a mounting seat is slidably connected to the inside of the fixing piece and mounted on the electric push rod, and a coating piece is mounted at the bottom end of the mounting seat; and a purification assembly for absorbing the gas generated by the spraying paint is arranged on the connecting frame.

[0009] Preferably, the purification assembly comprises an air suction head mounted in the connecting frame, a connecting pipe connected to the air suction head, an air suction machine connected to the connecting pipe and mounted on the connecting frame, and a purification machine connected to the conveying pipe and mounted at the top end of the connecting frame.

[0010] Preferably, the mounting block is fixed to the placing frame through the fastening rod, and the placing seats are symmetrically arranged at the two ends of the placing frame.

[0011] Preferably, the sliding grooves and the baffle are arranged on the spraying box at an inclined angle, and the material of the scraper is an elastic material.

[0012] By the above technical scheme, the iron-based nanocrystalline core coating device has at least the following beneficial effects:

[0013] 1. The placing mechanism is arranged, so that the next group of iron cores can be prepared for coating while the coating of the current group of iron cores is performed, the placing plate for placing the iron cores can be fixed and limited, the coating rate of the iron cores is improved, the stability of the coating is enhanced, the residual coating can be cleaned and collected in time, and thus the coating quality of the iron cores is improved.

[0014] 2. The spraying mechanism is arranged, so that the iron cores at different positions can be sprayed, the coating efficiency of the iron cores is improved, the gas generated during the coating process can be absorbed, the coating environment is improved, and the production quality of the iron cores is improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] The accompanying drawings, which are included to provide a further understanding of the application and constitute a part of this application, illustrate certain illustrative embodiments of the application and together with the description serve to explain the application.

[0016] In the drawings:

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a side view structure schematic diagram of the utility model;

[0019] Figure 3 It is a placing mechanism structure schematic diagram of the utility model;

[0020] Figure 4 It is a placing mechanism structure schematic diagram of the utility model;

[0021] Figure 5 It is a spraying mechanism structure schematic diagram of the utility model;

[0022] Figure 6 It is a purification assembly structure schematic diagram of the utility model;

[0023] Figure 7 It is a cleaning assembly structure schematic diagram of the utility model.

[0024] In the drawing: 1, spraying box; 2, connecting frame;

[0025] 3, placing mechanism; 31, fixed seat; 32, motor; 33, placing frame; 34, mounting block; 35, fastening rod; 36, placing seat; 37, worm; 38, worm wheel; 39, gear; 310, tooth seat; 311, limiting plate; 312, clamping groove;

[0026] 301, cleaning assembly; 3011, sliding groove; 3012, sliding rail; 3013, connecting seat; 3014, baffle; 3015, scraper;

[0027] 4, spraying mechanism; 41, top groove; 42, driving motor; 43, rotating rod; 44, moving seat; 45, supporting rod; 46, fixing piece; 47, electric push rod; 48, mounting seat; 49, coating piece;

[0028] 401, purification assembly; 4011, air suction head; 4012, connecting pipe; 4013, air suction machine; 4014, conveying pipe; 4015, purification machine. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0030] Embodiment one

[0031] The prior art has the problem of reducing the production quality of the iron core due to instability caused by simply placing the iron core. The embodiment provides an iron-based nanocrystalline iron core coating device, which can limit and fix the mold in which the iron core is placed, thereby improving the production quality of the iron core. Figures 1-7 The iron-based nanocrystalline iron core coating device includes a connecting frame 2 mounted on a spraying box 1, a placing mechanism 3 for storing the iron core is arranged on the spraying box 1, and a spraying mechanism 4 for spraying paint on the iron core is arranged on the connecting frame 2. The placing mechanism 3 can quickly rotate the placed iron core to the spraying position, thereby improving the coating effect of the iron core. The spraying mechanism 4 can adjust the spraying position and also absorb irritating odors during spraying, thereby improving the spraying environment.

[0032] During the coating of the iron core, in order to quickly spray multiple groups of placed iron cores, thereby improving the spraying rate of the iron core, the placing mechanism 3 includes a fixing seat 31 mounted on the spraying box 1, an electric motor 32 is mounted on the fixing seat 31, an installation frame 33 is connected to the output end of the electric motor 32, an installation block 34 is slidably connected to the installation frame 33, the installation block 34 is fixed to the installation frame 33 by a fastening rod 35, which facilitates the adjustment of the position of the installation block 34, thereby better coating the placed iron core and improving the coating efficiency. The installation frame 33 is connected to the fastening rod 35 connected to the installation block 34, the installation block 34 is mounted on the top end of the placing seat 36, the placing seat 36 is symmetrically distributed on both ends of the installation frame 33, which facilitates the preparation of another group of iron cores when one group of iron cores is being sprayed, thereby improving the coating rate of the iron core. A worm 37 is rotatably connected to the placing seat 36, a worm wheel 38 is rotatably connected to the inside of the placing seat 36 and engages with the worm 37, a gear 39 is mounted on the worm wheel 38, a tooth seat 310 is slidably connected to the inside of the placing seat 36 and engages with the gear 39, a limiting plate 311 is mounted on the tooth seat 310, a clamping groove 312 is formed in the limiting plate 311, and a cleaning assembly 301 is arranged on the spraying box 1 to clean the residual paint. The installation block 34 is fixed to the installation frame 33 by the fastening rod 35, the worm 37 is rotated, the gear 39 is driven to rotate under the connection of the worm wheel 38, thereby moving the two tooth seats 310 towards each other, thereby fixing the placing plate of the placed iron core and improving the stability of the iron core spraying. After spraying a group of iron cores, the installation frame 33 is rotated by the operation of the electric motor 32, which facilitates the rotation of another placing plate to the spraying position, thereby improving the coating rate of the iron core.

[0033] In the process of spraying, in order to clean the residual paint in time, keep the whole device clean, the cleaning assembly 301 includes a chute 3011 opened on the spraying box 1, the chute 3011 and the baffle 3014 are inclined to the spraying box 1, so that the residual paint on the baffle 3014 can be smoothly removed, the sliding rail 3012 is installed in the chute 3011, the connecting seat 3013 is slidably connected to the sliding rail 3012, the baffle 3014 is installed in the spraying box 1, the scraper 3015 abutting with the baffle 3014 is installed on the connecting seat 3013, the material of the scraper 3015 is elastic material, so as to improve the cleaning effect of the residual paint. By pulling the connecting seat 3013, under the limiting of the chute 3011 and the sliding rail 3012, the scraper 3015 can scrape and clean the paint falling on the baffle 3014, avoid waste of materials, also has certain practical performance.

[0034] Example two

[0035] Based on example one, as Figures 1-7 indicated, based on the existing prior art, the iron core is placed and unstable situation is easy to occur, which reduces the production quality of the iron core, but in the process of coating, the coating will produce some irritating odor, which is easy to affect the coating environment, therefore, the device is also provided with a structure for improving the coating environment.

[0036] In the process of coating the iron core, in order to quickly spray the iron core placed on the placing plate, improve the coating efficiency of the iron core, the spraying mechanism 4 includes a top groove 41 opened at the top end of the connecting frame 2, a driving motor 42 is installed on the side of the connecting frame 2, the driving motor 42 is connected with a rotating rod 43 rotatingly connected with the inside of the top groove 41, a moving seat 44 is threadedly connected with the rotating rod 43, a supporting rod 45 penetrating through the moving seat 44 is fixedly installed in the inside of the top groove 41, a fixing piece 46 is installed at the bottom end of the moving seat 44, an electric push rod 47 is installed at the side end of the fixing piece 46, an installation seat 48 is slidably connected with the inside of the fixing piece 46, a coating part 49 is installed at the bottom end of the installation seat 48, and a purification assembly 401 for absorbing the gas generated by the spraying pigment is arranged on the connecting frame 2. The driving motor 42 drives the rotating rod 43 to rotate, and the moving seat 44 moves back and forth on the rotating rod 42 under the limiting support of the supporting rod 45, the installation seat 49 moves in the fixing piece 46 through the operation of the electric push rod 47, so as to adjust the position of spraying, thereby improving the coating efficiency of the iron core.

[0037] During the spraying process, the coating produces some irritating gas, in order to eliminate the irritating smell, improve the coating environment, the purification assembly 401 comprises the suction head 4011 installed in the connecting frame 2, the suction head 4011 is connected with the connecting pipe 4012, the connecting frame 2 is installed with the air suction machine 4013 connected with the connecting pipe 4012, the air suction machine 4013 is connected with the conveying pipe 4014, and the connecting frame 2 is installed with the purification machine 4015 connected with the conveying pipe 4014. Through the operation of the air suction machine 4013, under the connection of the connecting pipe 4012, the suction head 3011 can absorb the generated gas, and the absorbed gas is conveyed to the purification machine 4015 through the conveying pipe 4014 for purification treatment, thereby improving the coating environment.

[0038] It should be noted that in this document, the terms "comprise", "comprising", or any other variant thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not only include those elements, but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0039] Although the embodiments of the present application have been shown and described, it should be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An iron-based nanocrystalline core coating device comprising a connecting frame (2) mounted on a spraying box (1), characterized in that: The spraying box (1) is provided with a placing mechanism (3) for storing the iron core, and the connecting frame (2) is provided with a spraying mechanism (4) for spraying paint on the iron core. The placing mechanism (3) comprises a fixing seat (31) mounted on the spraying box (1), a motor (32) mounted on the fixing seat (31), an placing frame (33) connected to the output end of the motor (32), an installation block (34) slidably connected to the placing frame (33), a fastening rod (35) connected to the installation block (34) on the placing frame (33), a placing seat (36) mounted at the top end of the installation block (34), a worm (37) rotatably connected to the placing seat (36), a worm wheel (38) rotatably connected to the worm (37) in the placing seat (36), a gear (39) mounted on the worm wheel (38), a toothed seat (310) slidably connected to the gear (39) in the placing seat (36), and a limiting plate (311) mounted on the toothed seat (310), wherein a clamping groove (312) is formed in the limiting plate (311), and a cleaning assembly (301) for cleaning residual paint is arranged on the spraying box (1).

2. The iron-based nanocrystalline core coating device of claim 1, wherein: The cleaning assembly (301) comprises a sliding groove (3011) formed in the spraying box (1), a sliding rail (3012) mounted in the sliding groove (3011), a connecting seat (3013) slidably connected to the sliding rail (3012), and a baffle (3014) mounted in the spraying box (1), wherein a scraping plate (3015) abutting against the baffle (3014) is mounted on the connecting seat (3013).

3. The iron-based nanocrystalline core coating device of claim 1, wherein: The spraying mechanism (4) comprises a top groove (41) formed at the top end of the connecting frame (2), a driving motor (42) mounted on the side edge of the connecting frame (2), a rotating rod (43) rotatably connected to the inside of the top groove (41) and connected to the output end of the driving motor (42), a moving seat (44) threadedly connected to the rotating rod (43), a supporting rod (45) fixedly mounted in the top groove (41) and penetrating through the moving seat (44), a fixing member (46) mounted at the bottom end of the moving seat (44), an electric push rod (47) mounted on the side end of the fixing member (46), a mounting seat (48) slidably connected to the inside of the fixing member (46) and mounted on the electric push rod (47), and a coating member (49) mounted at the bottom end of the mounting seat (48), wherein a purification assembly (401) for absorbing the gas generated by the spraying paint is arranged on the connecting frame (2).

4. The iron-based nanocrystalline core coating device of claim 3, wherein: The purification assembly (401) comprises an air suction head (4011) mounted in the connecting frame (2), a connecting pipe (4012) connected to the air suction head (4011), an air suction machine (4013) mounted on the connecting frame (2) and connected to the connecting pipe (4012), a conveying pipe (4014) connected to the air suction machine (4013), and a purification machine (4015) mounted at the top end of the connecting frame (2) and connected to the conveying pipe (4014).

5. The iron-based nanocrystalline core coating device of claim 1, wherein: The mounting block (34) is fixed with the placing frame (33) through fastening rods (35), and the placing seats (36) are symmetrically distributed at two ends of the placing frame (33).

6. The iron-based nanocrystalline core coating device of claim 2, wherein: The chute (3011) and the baffle (3014) are both distributed on the spraying box (1) in an inclined angle, and the scraper (3015) is made of elastic material.