Aluminum profile casting and impurity removing device
By designing the containment and slag filtering mechanism of the aluminum profile melting and casting impurity removal device, the problem of high melting point metal impurities being difficult to remove was solved, the purity of aluminum liquid was improved and the operation process was simplified, achieving efficient impurity separation and aluminum liquid collection.
Patent Information
- Application Number
- CN202520167228.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-01-24
AI Technical Summary
Existing methods for removing impurities during aluminum profile casting are ineffective at removing high-melting-point metallic impurities, resulting in low purity of molten aluminum.
An aluminum profile casting impurity removal device was designed, including a receiving mechanism and a slag filtering mechanism. Unmelted high-melting-point metal impurities are filtered through a screen in the slag filtering assembly, and the collection efficiency of aluminum liquid and impurity separation is improved through the stable positioning and convenient operation design of the receiving assembly.
It achieves efficient filtration of molten aluminum, improves the purity of molten aluminum, and simplifies the operation process of the device, making it easier for staff to use and maintain.
Smart Images
Figure CN223876070U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminum profile melting casting impurity removal technical field, concretely is a kind of aluminum profile melting casting impurity removal device. BACKGROUND
[0002] Aluminum profile is with aluminum as main body, add a small amount of magnesium, silicon, copper and so on Alloy element material.Its production starts from melting casting link, aluminum ingot and alloy element are melted, refined, remove impurity, ensure quality.Then, heat ingot and extrude in extruder through die, shape is molded out variously.Subsequently, to enhance the appearance and corrosion resistance, it will be surface treated, such as anodic oxidation, electrostatic powder spraying.Because possess light weight, high strength, corrosion resistance and other advantages, aluminum profile is widely used in building field, like door and window, curtain wall;Industrial field's equipment frame;Vehicle parts manufacturing in transportation field, etc., plays an important role in modern industry and life.
[0003] Melting casting impurity removal is in the process of metal melting casting, in order to obtain a series of high-quality metal ingot and remove impurity operation.By removing impurity, the performance of metal can be improved, including strength, toughness, corrosion resistance, etc., in the existing impurity removal operation, refining agent impurity removal method is used, and refining agent is mainly mixed by a plurality of inorganic salts.In aluminum liquid, it can produce chemical reaction, generate gas and form small bubbles.These bubbles can absorb the oxidation inclusions in the aluminum liquid and take the impurities to the surface of aluminum liquid during the rising process.But it cannot remove the remaining high melting point metal materials in aluminum profile, and is not convenient to use. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a kind of aluminum profile melting casting impurity removal device to solve the problems raised in the above background technology.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of aluminum profile melting casting impurity removal device, including base, the base top is fixedly connected with shelf plate, the base top is provided with containing mechanism, the shelf plate top is provided with filter residue mechanism in.
[0006] The containing mechanism includes storage component, placing component, limiting component and positioning component, the storage component is set to the position of the inboard position of shelf plate in the position above base, the placing component is set to the bottom of storage component, the limiting component is set to the left and right sides of storage component, and the positioning component is set to the left and right sides in shelf plate.
[0007] The filter residue mechanism includes filter residue component and mounting component, the filter residue component is set to the top of inboard of shelf plate, and the mounting component is set to the left and right sides of filter residue component.
[0008] Preferably, the receiving assembly comprises a receiving groove, the receiving groove is arranged above the base, the bottom of the receiving groove is fixedly connected with the base, and the front side of the receiving groove is fixedly connected with the handle.
[0009] Preferably, the placing assembly comprises a sliding rail, the sliding rail is slidingly connected to the left and right sides of the base, the sliding rail is fixedly connected to the inner side of the shelf plate, a roller is arranged below the sliding rail, the roller is rotatably connected to the top of the base, a rotating shaft is fixedly connected to the inner circle of the roller, the rotating shaft is rotatably connected to the base, an inclined slope is arranged on the front side of the roller, and the inclined slope is fixedly connected to the front side of the base.
[0010] Preferably, the limiting assembly comprises a protruding block, the protruding block is fixedly connected to the left and right sides of the receiving groove, a limiting plate is arranged on the rear side of the protruding block, a fixed arm is fixedly connected to the rear side of the limiting plate, and the fixed arm is fixedly connected to the inner side of the shelf plate.
[0011] Preferably, the positioning assembly comprises a fixed box, the fixed box is fixedly connected to the left and right sides of the shelf plate, a sliding cylinder is slidingly connected in the fixed box, a compression spring is fixedly connected to the outer side of the sliding cylinder, a clamping rod is fixedly connected to the inner side of the sliding cylinder, the clamping rod passes through the fixed box and is clamped to the outer side of the protruding block, a telescopic slide rod is fixedly connected to the outer side of the sliding cylinder, the telescopic slide rod is slidingly connected to the outer side of the fixed box, and a pull rod is fixedly connected to the outer side of the telescopic slide rod.
[0012] Preferably, the residue filtering assembly comprises a feeding hopper, the feeding hopper is arranged above the receiving groove, a discharge port is fixedly connected to the bottom of the feeding hopper, and a screen is fixedly connected in the feeding hopper.
[0013] Preferably, the mounting assembly comprises an embedded rod, the embedded rod is arranged on the front and rear sides of the feeding hopper, handles are fixedly connected to the left and right sides of the embedded rod, fixed fins are fixedly connected to the outer circle of the embedded rod, the fixed fins are fixedly connected to the front and rear sides of the feeding hopper, a clamping frame is sleeved on the outer circle of the embedded rod, the clamping frame is fixedly connected to the top of the shelf plate, reinforcing fins are fixedly connected to the outer circle of the clamping frame, and the reinforcing fins are fixedly connected to the left and right sides of the shelf plate.
[0014] Compared with the prior art, the aluminum profile melting and casting impurity removing device has the following beneficial effects:
[0015] 1. The aluminum profile casting impurity removal device, through the setting of the containing mechanism, the slide cylinder moves inward under the action of the compression spring, the clamping rod is clamped outside the protrusion, the positioning of the material collecting groove is completed, the stability of the material collecting groove during use of the device is increased, the material collecting groove cannot be impacted by the molten aluminum material to change the position, the receiving of the aluminum material during use of the device is ensured, the limiting plate is arranged on the inner side of the frame plate and limits the material collecting groove through the protrusion, after the material collecting groove is pushed to the inner side of the frame plate, the protrusion can be automatically kept in contact with the fixed box, the position of the material collecting groove does not need to be adjusted by the staff subsequently, the staff is convenient to use, and the roller is rotatably connected to the top of the base and in contact with the bottom of the base during use of the device, so that the staff can move the material collecting groove and the aluminum material in the material collecting groove by using small force, the staff is convenient to disassemble and assemble the material collecting groove, and the operation is simple and convenient for the staff to use.
[0016] 2. The aluminum profile casting impurity removal device, through the setting of the filter residue mechanism, the aluminum material poured during use of the device first enters the feeding hopper, is filtered through the screen, and then flows downward to the material collecting groove through the discharge port, the melting point of the aluminum material is 660 DEG, the melting points of other common metals are higher than that of the aluminum material, the molten aluminum material enters the feeding hopper together with other molten impurities in the feeding hopper, the molten aluminum material can flow downward to the material collecting groove through the screen, and other non-molten metal materials can be filtered through the screen, the purity of the aluminum material in the material collecting groove is increased, and the staff can only hold the left and right handles and move upward to disassemble the feeding hopper, so that the staff is convenient to clean the impurities in the feeding hopper subsequently, the operation is simple and convenient for the staff to use. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor under the premise of not deviating from the concept of the present application.
[0018] Figure 1 It is a front view of the present application;
[0019] Figure 2 It is an exploded view of the structure of the present application;
[0020] Figure 3 It is a partial structure diagram of the present application;
[0021] Figure 4 It is a partial structure sectional view of the present application;
[0022] Figure 5 It is a partial structure sectional view of the containing mechanism;
[0023] Figure 6 The figure is a partial structural separation diagram of the residue filtering mechanism.
[0024] In the figure: 1, a receiving mechanism; 11, a receiving assembly; 1101, a receiving groove; 1102, a base; 1103, a handle; 12, a placing assembly; 1201, a sliding rail; 1202, a roller; 1203, a rotating shaft; 1204, an inclined slope; 13, a limiting assembly; 1301, a protruding block; 1302, a limiting plate; 1303, a fixed arm; 14, a positioning assembly; 1401, a fixed box; 1402, a sliding cylinder; 1403, a compression spring; 1404, a clamping rod; 1405, a telescopic slide rod; 1406, a pull rod; 2, a residue filtering mechanism; 21, a residue filtering assembly; 2101, a feeding hopper; 2102, a discharging port; 2103, a screen; 22, a mounting assembly; 2201, an embedded rod; 2202, a handle; 2203, a fixed fin; 2204, a clamping frame; 2205, a reinforcing fin; 3, a base; 31, a shelf plate. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0026] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting", "fixing" and the like should be understood in a broad sense, for example, can be fixed connection, or detachable connection, or integrated; can be mechanical connection, or electrical connection; can be directly connected, or indirectly connected through an intermediate medium; can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0027] The present application provides a technical solution:
[0028] Embodiment one
[0029] In combination Figures 1 to 5 An aluminum profile melting and casting impurity removal device, comprising a base 3, the top of the base 3 is fixedly connected with a shelf plate 31, the top of the base 3 is provided with a receiving mechanism 1, and the top of the shelf plate 31 is internally provided with a residue filtering mechanism 2.
[0030] The accommodation mechanism 1 compares the storage assembly 11, the placing assembly 12, the limiting assembly 13 and the positioning assembly 14. The storage assembly 11 is arranged on the inside of the position plate 31 above the base 3. The placing assembly 12 is arranged at the bottom of the storage assembly 11. The limiting assembly 13 is arranged on the left and right sides of the storage assembly 11. The positioning assembly 14 is arranged on the left and right sides of the position plate 31.
[0031] The storage assembly 11 comprises a material receiving groove 1101 arranged above the base 3. The bottom of the material receiving groove 1101 is fixedly connected with a base 1102. The front side of the material receiving groove 1101 is fixedly connected with a handle 1103. The placing assembly 12 comprises a sliding rail 1201 slidably connected on the left and right sides of the base 1102. The sliding rail 1201 is fixedly connected on the inside of the position plate 31. A roller 1202 is arranged below the sliding rail 1201 and is rotatably connected inside the top of the base 3. A rotating shaft 1203 is fixedly connected on the inner ring of the roller 1202 and is rotatably connected inside the base 3. A slope 1204 is arranged on the front side of the roller 1202 and is fixedly connected on the front side of the base 3. The limiting assembly 13 comprises a protruding block 1301 fixedly connected on the left and right sides of the material receiving groove 1101. A limiting plate 1302 is arranged on the back side of the protruding block 1301. A fixing arm 1303 is fixedly connected on the back side of the limiting plate 1302 and is fixedly connected on the inside of the position plate 31. The positioning assembly 14 comprises a fixed box 1401 fixedly connected on the left and right sides of the position plate 31. A sliding cylinder 1402 is slidably connected inside the fixed box 1401. A compression spring 1403 is fixedly connected on the outside of the sliding cylinder 1402. A clamping rod 1404 is fixedly connected on the inside of the sliding cylinder 1402. The clamping rod 1404 passes through the fixed box 1401 and is clamped on the outside of the protruding block 1301. A telescopic sliding rod 1405 is fixedly connected on the outside of the sliding cylinder 1402 and is slidably connected on the outside of the fixed box 1401. A pull rod 1406 is fixedly connected on the outside of the telescopic sliding rod 1405.
[0032] Further, the sliding cylinder 1402 drives the clamping rod 1404 to move inward under the action of the compression spring 1403, so that the clamping rod 1404 is clamped outside the protrusion 1301 to complete the positioning of the material collecting groove 1101, thereby increasing the stability of the material collecting groove 1101 during use of the device, preventing the material collecting groove 1101 from being impacted by the melted aluminum material and changing position, and ensuring the storage of the aluminum material during use of the device. Meanwhile, the limiting plate 1302 is arranged inside the shelf plate 31 and limits the material collecting groove 1101 through the protrusion 1301, so that the protrusion 1301 can be automatically retained with the fixed box 1401 after the material collecting groove 1101 is pushed to the inside of the shelf plate 31, and the position of the material collecting groove 1101 does not need to be adjusted by the staff afterwards, which is convenient for the staff to use. In addition, the roller 1202 is rotatably connected to the top of the base 3 and in contact with the bottom of the base 1102 through the rotating shaft 1203 during use of the device, so that the staff only needs to apply a small force to move the material collecting groove 1101 and the aluminum material inside it, which facilitates the staff to disassemble and assemble the material collecting groove 1101 and is simple to operate.
[0033] Embodiment two
[0034] Reference Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 6 , and on the basis of embodiment one, it is further obtained that the filter residue mechanism 2 comprises a filter residue assembly 21 and a mounting assembly 22, the filter residue assembly 21 is arranged inside the top of the shelf plate 31, and the mounting assembly 22 is arranged on the front and rear sides of the filter residue assembly 21.
[0035] The filter residue assembly 21 comprises a feeding hopper 2101, the feeding hopper 2101 is arranged above the material collecting groove 1101, the bottom of the feeding hopper 2101 is fixedly connected with a discharge port 2102, and a screen 2103 is fixedly connected in the feeding hopper 2101. The mounting assembly 22 comprises an embedded rod 2201, the embedded rod 2201 is arranged on the front and rear sides of the feeding hopper 2101, handle 2202 is fixedly connected to the left and right sides of the embedded rod 2201, fixed fins 2203 are fixedly connected to the front and rear sides of the feeding hopper 2101, a clamping frame 2204 is sleeved outside the embedded rod 2201, the clamping frame 2204 is fixedly connected to the top of the shelf plate 31, reinforcing fins 2205 are fixedly connected to the left and right sides of the shelf plate 31.
[0036] Further, when the device is used, the aluminum material poured first enters the feeding hopper 2101, is filtered through the screen 2103, and then flows downward to the receiving groove 1101 through the discharge port 2102. The melting point of aluminum is 660°, and the melting points of other common metals are higher than that of aluminum. The melted aluminum enters the feeding hopper 2101 together with the remaining impurities melted in the feeding hopper 2101. The aluminum melted can flow downward to the receiving groove 1101 through the screen 2103, while the remaining non-melted metal materials can be filtered through the screen 2103, thereby increasing the purity of the aluminum settled in the receiving groove 1101. Meanwhile, the staff only needs to hold the left and right handles 2202 upward to disassemble the feeding hopper 2101, which is convenient for the staff to clean the impurities in the feeding hopper 2101 and easy to operate.
[0037] In actual operation, when the device is used, the staff first pulls the left and right pull rods 1406 outward, the pull rods 1406 move outward through the telescopic slide rod 1405 and the slide cylinder 1402 to drive the clamping rod 1404 to move outward and retract into the fixed box 1401. Then the staff pushes the receiving groove 1101 backward to above the slope 1204, so that the bottom of the base 1102 is in rotating contact with the outer circle of the roller 1202, and the staff pushes the receiving groove 1101 backward until the rear side of the protrusion 1301 is attached to the front side of the limiting plate 1302. At this time, the installation of the receiving groove 1101 is completed. Then the staff releases the limiting of the left and right pull rods 1406. At this time, the slide cylinder 1402 drives the clamping rod 1404 to move inward under the action of the compression spring 1403, and the clamping rod 1404 moves inward through the fixed box 1401 and is clamped to the outside of the protrusion 1301. At this time, the fixing of the receiving groove 1101 is completed.
[0038] Then the staff holds the left and right handles 2202 and lifts the feeding hopper 2101 upward to above the shelf plate 31, so that the embedded rod 2201 is clamped to the clamping frame 2204. Then the staff moves the feeding hopper 2101 downward, so that the embedded rod 2201 is clamped to the bottom of the clamping frame 2204. At this time, the installation of the feeding hopper 2101 is completed.
[0039] Then the staff can pour the melted aluminum into the feeding hopper 2101, so that the aluminum is filtered through the screen 2103 and then flows downward to the receiving groove 1101 through the discharge port 2102. The purity of the aluminum received in the receiving groove 1101 is improved, and the impurities in the aluminum are reduced.
[0040] It is to be noted that, as used in this specification and the appended claims, the singular forms "a," "an," and "the" include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to "a component" can include a combination of two or more components. Additionally, the terms "comprise," "comprises," and "comprising," or any variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements is not necessarily limited to those elements, but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Furthermore, unless otherwise indicated herein, the terms "first," "second," "third," etc., are used herein merely as labels, and are not intended to impose ordinal import.
Claims
1. An aluminum profile melting and casting impurity removal device, comprising a base (3), characterized in that: The base (3) is fixedly connected to the top of the frame plate (31), the base (3) is provided with a receiving mechanism (1), and the frame plate (31) is provided with a filter mechanism (2) inside the top; The receiving mechanism (1) comprises a storage component (11), a placement component (12), a limiting component (13), and a positioning component (14). The storage component (11) is located on the inner side of the shelf plate (31) above the base (3). The placement component (12) is located at the bottom of the storage component (11). The limiting component (13) is located on the left and right sides of the storage component (11). The positioning component (14) is located on the left and right sides of the shelf plate (31). The filter cake mechanism (2) includes a filter cake assembly (21) and an installation assembly (22). The filter cake assembly (21) is located on the top inner side of the frame plate (31), and the installation assembly (22) is located on the front and rear sides of the filter cake assembly (21).
2. The aluminum profile melting and casting impurity removal device according to claim 1, characterized in that: The storage component (11) includes a receiving trough (1101), which is located above the base (3). A base (1102) is fixedly connected to the bottom of the receiving trough (1101), and a handle (1103) is fixedly connected to the front side of the receiving trough (1101).
3. The aluminum profile melting and casting impurity removal device according to claim 1, characterized in that: The placement component (12) includes a slide rail (1201), which is slidably connected to the left and right sides of the base (1102). The slide rail (1201) is fixedly connected to the inner side of the frame plate (31). A roller (1202) is provided below the slide rail (1201). The roller (1202) is rotatably connected to the top of the base (3). A rotating shaft (1203) is fixedly connected to the inner ring of the roller (1202). The rotating shaft (1203) is rotatably connected to the base (3). A ramp (1204) is provided on the front side of the roller (1202). The ramp (1204) is fixedly connected to the front side of the base (3).
4. The aluminum profile melting and casting impurity removal device according to claim 1, characterized in that: The limiting component (13) includes a protrusion (1301), which is fixedly connected to the left and right sides of the receiving trough (1101). A limiting plate (1302) is provided on the rear side of the protrusion (1301), and a fixing arm (1303) is fixedly connected to the rear side of the limiting plate (1302). The fixing arm (1303) is fixedly connected to the inner side of the frame plate (31).
5. The aluminum profile melting and casting impurity removal device according to claim 1, characterized in that: The positioning component (14) includes a fixed box (1401), which is fixedly connected to the left and right sides of the frame plate (31). A slide cylinder (1402) is slidably connected inside the fixed box (1401). A compression spring (1403) is fixedly connected to the outer side of the slide cylinder (1402), and a locking rod (1404) is fixedly connected to the inner side of the slide cylinder (1402).
6. The aluminum profile melting and casting impurity removal device according to claim 5, characterized in that: The locking rod (1404) passes through the fixed box (1401) and is engaged with the outside of the protrusion (1301). A telescopic sliding rod (1405) is fixedly connected to the outside of the sliding cylinder (1402). The telescopic sliding rod (1405) is slidably connected to the outside of the fixed box (1401). A pull rod (1406) is fixedly connected to the outside of the telescopic sliding rod (1405).
7. The aluminum profile melting and casting impurity removal device according to claim 1, characterized in that: The filter assembly (21) includes a feed hopper (2101), which is located above the receiving trough (1101). The bottom of the feed hopper (2101) is fixedly connected to a discharge port (2102), and a screen (2103) is fixedly connected inside the feed hopper (2101).
8. The aluminum profile melting and casting impurity removal device according to claim 1, characterized in that: The mounting assembly (22) includes a mounting rod (2201), which is disposed on the front and rear sides of the feed hopper (2101). A handle (2202) is fixedly connected to the left and right sides of the mounting rod (2201). A fixing fin (2203) is fixedly connected to the outer ring of the mounting rod (2201). The fixing fin (2203) is fixedly connected to the front and rear sides of the feed hopper (2101). A bracket (2204) is sleeved on the outer ring of the mounting rod (2201). The bracket (2204) is fixedly connected to the top of the frame plate (31). A reinforcing fin (2205) is fixedly connected to the outer ring of the bracket (2204). The reinforcing fin (2205) is fixedly connected to the left and right sides of the frame plate (31).