Circulating rubber mixing mechanism

By designing a circulating rubber mixing mechanism that includes an open mill and multiple belt conveyors, fully automated, fixed-number-cycle rubber mixing was achieved, solving the problems of high labor intensity and low efficiency caused by manual operation, improving production efficiency and optimizing rubber mixing quality.

CN223877287UActive Publication Date: 2026-02-06XIAMEN HAOSHENG MECHANICAL & ELECTRICAL ENG CO LTD
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Patent Information

Application Number
CN202520158923.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2026-02-06
Estimated Expiration
2035-01-23

AI Technical Summary

Technical Problem

In existing technologies, the circulating rubber mixing process relies on manual operation, which is labor-intensive, has low production efficiency, and the quality of rubber mixing is affected by the workers' skill level and sense of responsibility.

Method used

Design a circulating rubber mixing mechanism including an open mill, a first belt conveyor, a second belt conveyor, and a third belt conveyor. The rubber can be automatically and continuously mixed a fixed number of times by coordinating the belt conveyors. The extension, retraction, and oscillation of the belt conveyors can be controlled by a drive device and a cylinder to achieve automatic feeding and unloading of the rubber from the open mill.

Benefits of technology

It achieves fully automated, fixed-cycle rubber mixing, reducing labor intensity, improving production efficiency, and optimizing rubber mixing quality. The mechanical structure is compact and the floor space is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a circulating rubber mixing mechanism, which can completely and automatically carry out circulating rubber mixing according to set times, and comprises an open mill, a first belt conveyor, a second belt conveyor and a third belt conveyor, the first belt conveyor comprises a first horizontal section higher than the open mill and a first lifting section connected with the first horizontal section; the output end of the first horizontal section is positioned above the open mill, and the first lifting section is positioned on the side edge of the open mill; the second belt conveyor comprises a second horizontal section positioned below the open mill and a second lifting section connected with the second horizontal section; the belts of the second lifting section and the first lifting section are oppositely attached, and the output end of the second lifting section is connected to the first horizontal section; the third belt conveyor is used for realizing rubber output of the circular rubber mixing mechanism, and the input end of the third belt conveyor is telescopically matched between the lower part of the output end of the first horizontal section and the upper part of the open mill; and when the input end of the third belt conveyor retracts, rubber falling into the open mill from the first horizontal section is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to rubber processing technical field, especially point to a kind of circulating rubber mechanism. BACKGROUND

[0002] Circulating rubber is a process in which rubber that has already been mixed is mixed again in order to improve its properties or to reuse rubber waste. This process can be repeated, thus making the most of the material, reducing waste and optimizing the physical and chemical properties of the rubber.

[0003] In the prior art, the rubber mixing is mainly realized by manual operation according to a specified number of times, which has high labor intensity, low production efficiency and the rubber mixing quality is restricted by the skill and responsibility of workers. UTILITY MODEL CONTENT

[0004] The main purpose of the utility model is to provide a circulating rubber mixing mechanism to solve the problems in the prior art and to automatically mix rubber according to a set number of times.

[0005] In order to achieve the above purpose, the solution of the utility model is as follows:

[0006] A circulating rubber mixing mechanism includes an open mill, a first belt conveyor, a second belt conveyor and a third belt conveyor. The first belt conveyor includes a first horizontal section higher than the open mill and a first lifting section connected to the first horizontal section. The output end of the first horizontal section is located above the open mill, and the first lifting section is located at the side of the open mill. The second belt conveyor includes a second horizontal section located below the open mill and a second lifting section connected to the second horizontal section. The second lifting section is arranged parallel to the first lifting section with the belts of the two sections facing each other, and the output end of the second lifting section is connected to the first horizontal section. The third belt conveyor is used to output rubber from the circulating rubber mixing mechanism, and its input end is telescopic and fits between the output end of the first horizontal section and the top of the open mill. When the input end of the third belt conveyor is retracted, it avoids the rubber falling from the first horizontal section into the open mill.

[0007] The third belt conveyor includes a fixed frame, a movable frame, a drive device and a belt. The fixed frame is fixed relative to the ground. The movable frame is arranged at the input end of the third belt conveyor and is pivotally connected to the fixed frame. The output end of the drive device is drivingly connected to the movable frame to make the movable frame enter and exit between the output end of the first horizontal section and the top of the open mill. A plurality of rollers for winding the belt are arranged on the fixed frame and the movable frame, and the rollers are driving shafts or driven shafts, and the driving shafts are driven by motors.

[0008] Preferably, the circulating rubber mixing mechanism further comprises a suspension support for mounting the fixed frame, and the body of the driving device is also mounted on the suspension support.

[0009] Preferably, the driving device is a pneumatic cylinder.

[0010] The circulating rubber mixing mechanism further comprises a fourth belt conveyor, and the fourth belt conveyor is used for rubber input of the circulating rubber mixing mechanism, and the output end of the fourth belt conveyor is located above the first horizontal section.

[0011] Both sides above the mixing roller of the open mill are provided with rubber guide plates for guiding the rubber into the space between the two mixing rollers.

[0012] Preferably, the upper edge of the rubber guide plate is pivotally connected to the side of the open mill, and the lower edge of the rubber guide plate is driven by a rubber guide cylinder to swing.

[0013] Both sides below the output end of the first horizontal section are pivotally provided with rubber swinging supports, and the rubber swinging supports are provided with a plurality of rubber swinging rollers and are driven by a rubber swinging cylinder to swing.

[0014] After the above technical scheme is adopted, the circulating rubber mixing mechanism has the following technical effects:

[0015] In the process of the circulating rubber mixing, the input end of the third belt conveyor is first withdrawn from the space between the output end of the first horizontal section and the upper side of the open mill, and through the cooperation of the first belt conveyor and the second belt conveyor, the rubber can be circulated into and out of the open mill according to the set number of times, and the full-automatic and fixed-number circulating rubber mixing is realized; when the number of mixing times is reached, the input end of the third belt conveyor is inserted into the space between the output end of the first horizontal section and the upper side of the open mill, and the mixed rubber is output to the next process, and the mixing is completed; the mechanical structure of the circulating rubber mixing mechanism is compact, and the occupied area is greatly reduced. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a perspective view of a specific embodiment of the present application;

[0017] Figure 2 It is a perspective view of a specific embodiment of the present application; Figure 1 It is an enlarged view of position A in FIG. 1;

[0018] Figure 3 It is a sectional view of a specific embodiment of the present application;

[0019] Figure 4 It is a sectional view of a specific embodiment of the present application; Figure 2 It is an enlarged view of position B in FIG. 1;

[0020] EXPLANATION OF REFERENCE NUMBERS

[0021] 1 - open mill; 11 - mixing roller;

[0022] 2 - first belt conveyor; 21 - first horizontal section; 22 - first lifting section;

[0023] 3 - second belt conveyor; 31 - second horizontal section; 32 - second lifting section;

[0024] 4 - third belt conveyor; 41 - fixed frame; 42 - movable frame; 43 - driving device; 44 - belt;

[0025] 5 - suspended support;

[0026] 6 - fourth belt conveyor;

[0027] 7 - rubber guide plate;

[0028] 8 - rubber guide cylinder;

[0029] 9 - rubber swinging support; 91 - rubber swinging roller;

[0030] 10 - rubber swinging cylinder. DETAILED DESCRIPTION

[0031] In order to further explain the technical scheme of the utility model, the utility model will be described in detail through specific embodiments.

[0032] Reference Figures 1-4 As shown in the figure, the utility model discloses a kind of circulating rubber mixing mechanisms, including mill 1, first belt conveyor 2, second belt conveyor 3 and third belt conveyor 4;

[0033] First belt conveyor 2 includes the first horizontal section 21 higher than mill 1, and the first lifting section 22 being connected with the first horizontal section 21;The output end of first horizontal section 21 is located above mill 1, and the first lifting section 22 is located at the side of mill 1;

[0034] Second belt conveyor 3 includes the second horizontal section 31 below mill 1, and the second lifting section 32 being connected with the second horizontal section 31;The second lifting section 32 is arranged in parallel with the first lifting section 22 and the belts of both are opposite and adhere to each other, and the output end of second lifting section 32 is connected to the first horizontal section 21;

[0035] Third belt conveyor 4 is used to realize the rubber output of circulating rubber mixing mechanism, and its input end is telescopicly fitted between the output end below first horizontal section 21 and the upper side of mill 1;When the input end of third belt conveyor 4 is retracted, it avoids the rubber dropped into mill 1 by first horizontal section 21.

[0036] Through the above scheme, in the process of cyclic rubber mixing, the input end of the third belt conveyor 4 is first moved out from between the output end of the first horizontal section 21 and the top of the open mill 1. Through the cooperation of the first belt conveyor 2 and the second belt conveyor 3, the rubber can be cyclically fed into and out of the open mill 1 according to a set number of times, realizing fully automatic and fixed-number cyclic rubber mixing. When the number of mixing times is reached, the input end of the third belt conveyor 4 is then extended back into the space between the output end of the first horizontal section 21 and the top of the open mill 1, and the mixed rubber is output to the next process to complete the rubber mixing. The mechanical structure of this utility model is compact and the floor space is greatly reduced.

[0037] The following are specific embodiments of the present invention.

[0038] The aforementioned third belt conveyor 4 includes a fixed frame 41, a movable frame 42, a drive device 43, and a belt 44; the fixed frame 41 is fixed relative to the ground; the movable frame 42 is set as the input end of the third belt conveyor 4 and is pivotally connected to the fixed frame 41; the output end of the drive device 43 is connected to the movable frame 42 for transmission, so that the movable frame 42 enters and exits between the lower part of the output end of the first horizontal section 21 and the upper part of the open mill 1; both the fixed frame 41 and the movable frame 42 are provided with a number of rollers for the belt 44 to be wound, the rollers are drive shafts or driven shafts, and the drive shaft is driven by a motor.

[0039] Furthermore, the present invention also includes a suspended bracket 5 for mounting and fixing the frame 41, and the body of the drive device 43 is also mounted on the suspended bracket 5.

[0040] Meanwhile, the aforementioned drive device 43 is a cylinder.

[0041] This utility model also includes a fourth belt conveyor 6; the fourth belt conveyor 6 is used to realize the rubber input of the circulating rubber mixing mechanism, and its output end is located above the first horizontal section 21.

[0042] The rubber mixing rollers 11 of the above-mentioned open mill 1 are equipped with rubber guide plates 7 on both sides above the rubber mixing rollers 11, which are used to guide the rubber into the space between the two rubber mixing rollers 11.

[0043] Furthermore, the upper side of the aforementioned guide plate 7 is pivotally connected to the side of the open mill 1, and its lower side is driven by the guide cylinder 8 to swing, which is used to adjust the guide angle.

[0044] Both sides below the output end of the first horizontal section 21 are pivotally mounted with a swing bracket 9. The swing bracket 9 is equipped with several swing rollers 91, which are driven by the swing cylinder 10 to swing, thereby realizing the angle adjustment of the swing bracket 9.

[0045] In the same production line, several sets of the circulating rubber mixing mechanism of this invention can be designed to be connected to each other to meet the needs of multiple circulating rubber mixing.

[0046] The working principle of this invention is as follows:

[0047] (1) Unrefined rubber is fed into the circulating rubber mixing mechanism through the fourth belt conveyor 6. At this time, the input end of the third belt conveyor 4 exits from the output end of the first horizontal section 21 and the top of the open mill 1. The rubber conveyed by the fourth belt conveyor 6 falls directly into the open mill 1 and is output from the bottom of the open mill 1.

[0048] (2) The rubber falling out of the open mill 1 is sent to the second lifting section 32 by the second horizontal section 31. Since the belt of the second lifting section 32 is in contact with the belt of the first horizontal section 22, the two can tighten and convey the rubber upward until the rubber falls to the first horizontal section 21 and is then sent into the open mill 1 by the first horizontal section 21. Thus, through the cooperation of the first belt conveyor 2 and the second belt conveyor 3, the rubber is cyclically fed into and out of the open mill 1 according to the set number of times, realizing fully automatic, fixed-number cyclic rubber mixing.

[0049] (3) When the preset number of rubber mixing times is reached, the input end of the third belt conveyor 4 extends between the output end of the first horizontal section 21 and the top of the open mill 1. At this time, the rubber output by the first horizontal section 21 will fall onto the third belt conveyor 4, and the mixed rubber will be output to the next process.

[0050] The above embodiments and figures are not intended to limit the product form and style of this utility model. Any appropriate changes or modifications made by those skilled in the art should be considered as not departing from the patent scope of this utility model.

Claims

1. A recycling mechanism characterized in that: it comprises an open mill, a first belt conveyor, a second belt conveyor and a third belt conveyor; the first belt conveyor comprises a first horizontal section higher than the open mill and a first lifting section connected with the first horizontal section; the output end of the first horizontal section is above the open mill, and the first lifting section is beside the open mill; the second belt conveyor comprises a second horizontal section below the open mill and a second lifting section connected with the second horizontal section; the second lifting section is parallel to the first lifting section and the belts of the two lifting sections are in contact with each other, and the output end of the second lifting section is connected with the first horizontal section; the third belt conveyor is used to realize the output of rubber of the recycling mechanism, and its input end is telescopic and fits between the output end of the first horizontal section and above the open mill; when the input end of the third belt conveyor is retracted, it avoids the rubber dropped from the first horizontal section into the open mill.

2. The recycling mechanism according to claim 1, characterized in that: the third belt conveyor comprises a fixed frame, a movable frame, a driving device and a belt; the fixed frame is relatively fixed to the ground; the movable frame is arranged at the input end of the third belt conveyor and is pivotally connected with the fixed frame; the output end of the driving device is in transmission connection with the movable frame to make the movable frame enter and exit between the output end of the first horizontal section and above the open mill; a plurality of rollers for winding the belt are arranged on the fixed frame and the movable frame, and the rollers are driving shafts or driven shafts, and the driving shafts are driven by motors.

3. The recycling mechanism according to claim 2, characterized in that: it further comprises a suspended support for mounting the fixed frame, and the body of the driving device is also mounted on the suspended support.

4. The recycling mechanism according to claim 2, characterized in that: the driving device is a pneumatic cylinder.

5. The recycling mechanism according to claim 1, characterized in that: it further comprises a fourth belt conveyor; the fourth belt conveyor is used to realize the input of rubber of the recycling mechanism, and its output end is above the first horizontal section.

6. The recycling mechanism according to claim 1, characterized in that: a rubber guide plate is mounted above each side of the rubber mixing roller of the open mill to guide the rubber into the space between the two rubber mixing rollers.

7. The recycling mechanism according to claim 6, characterized in that: the upper edge of the rubber guide plate is pivotally connected with the side of the open mill, and the lower edge of the rubber guide plate is driven by a rubber guide pneumatic cylinder to swing.

8. The recycling mechanism according to claim 1, characterized in that: a rubber swinging support is pivotally mounted on each side below the output end of the first horizontal section, and a plurality of rubber swinging rollers are arranged on the rubber swinging support and are driven by a rubber swinging pneumatic cylinder to swing.