Notch image acquisition device and switch machine
By designing symmetrically distributed camera modules and image acquisition devices with notches in the mounting brackets on the switch machine, the problem of inconvenient camera installation is solved, enabling rapid maintenance and efficient image acquisition, thus meeting the rapid maintenance needs of switch machine users.
Patent Information
- Application Number
- CN202520568315.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-28
AI Technical Summary
The existing switch machine gap image acquisition device has inconvenient camera installation and disassembly, low maintenance efficiency, and cannot meet the needs of rapid maintenance.
Design a notch image acquisition device comprising two symmetrically distributed camera modules and mounting brackets. The camera modules are fixed on the original contact seats of the switch machine, and a reasonable installation structure is adopted to facilitate disassembly and maintenance.
It enables rapid installation and repair of camera modules, improves maintenance efficiency, ensures the reliability and clarity of image acquisition, and has IP67 protection rating for waterproof and dustproof performance.
Smart Images

Figure CN223878027U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of turnout gap monitoring, in particular to a gap image acquisition device and a switch machine. BACKGROUND
[0002] In the field of railway track transportation technology, the good or bad of the state of the turnout conversion equipment directly affects the safety of the train. As an important turnout conversion equipment, the switch machine has the characteristics of high conversion frequency, frequent application, and great impact on line traffic after equipment failure, and is the focus and difficulty of on-site maintenance and repair.
[0003] The switch machine is an important signal-based equipment for reliably converting the position of the turnout, changing the opening direction of the turnout, locking the switch rail, and reflecting the position of the turnout, which can ensure train safety, improve transportation efficiency, and improve the labor intensity of train personnel.
[0004] For the switch machine, the switch machine gap (i.e., the switch machine gap) is used to reflect the close state and position of the switch rail (the center rail) and the basic rail (the wing rail). If the switch rail and the basic rail are not in place, it may cause serious consequences such as train derailment. Therefore, in order to ensure train safety and line operation efficiency, reduce the number of maintenance and repair of turnout conversion equipment, it is particularly important to monitor the switch machine gap in real time. Switch machine gap monitoring is the basic data for realizing turnout conversion equipment maintenance, and is also an important tool for signal maintenance and management.
[0005] For the switch machine, it includes two parallelly arranged indicating rods, one of which has a gap slot at the top right end, and the other has a gap slot at the top left end, and above the two gap slots there is a check column respectively. When the turnout is converted in place, one check column in the switch machine will fall into the gap slot of the indicating rod below, and the task of gap monitoring is to monitor the distance between the side edge of the gap slot on the indicating rod and the edge of the check column that has fallen into it (i.e., the gap width, which is the gap between the edge of the gap slot in the indicating rod and the edge of the check column).
[0006] Currently, when monitoring the gap of the switch machine, the gap image needs to be acquired by the gap image acquisition device.
[0007] However, the existing gap image acquisition device on the switch machine has the following problems: when the camera for image recording in the gap image acquisition device fails, due to the unreasonable structure design, the camera is not easy to install and remove, and the maintenance efficiency is low, which cannot meet the rapid maintenance requirements of switch machine users.
[0008] Therefore, there is an urgent need to develop a technology that can solve the above technical problems. The utility model discloses a content
[0009] The utility model discloses a technical defects of prior art, provide a gap image acquisition device and switch machine.
[0010] Therefore, the utility model provides a gap image acquisition device, it is characterized in being including two camera modules and mounting support,
[0011] Two camera modules are fixedly arranged at the left and right ends of the mounting support distributed horizontally.
[0012] Two camera modules are symmetrically distributed.
[0013] The mounting support is fixedly arranged on the original contact seat of the switch machine located externally.
[0014] Each camera module is located above an original gap slot of the switch machine.
[0015] Each camera module includes a cover plate, a housing, a camera assembly and an LED lamp set.
[0016] The camera assembly is installed on the upper part of the housing.
[0017] The lower part of the housing is provided with the LED lamp set.
[0018] The front side of the hollow housing is provided with a vertically distributed cover plate.
[0019] Each housing includes a hollow vertically inserted housing part and a hollow camera mounting housing part.
[0020] The upper part of the opposite side of the two vertically inserted housing parts is provided with a camera mounting housing part.
[0021] The camera assembly is arranged on each camera mounting housing part.
[0022] The camera in the camera assembly is arranged downward.
[0023] The lower part of the two vertically inserted housing parts is provided with an LED lamp set on the side wall close to the camera assembly.
[0024] The camera assembly includes a camera and a camera assembly glass window.
[0025] The LED lamp set includes an LED lamp and an LED lamp set glass window.
[0026] In addition, the utility model further provides a switch machine, which includes the gap image acquisition device as described above.
[0027] From the above technical scheme provided by the utility model can see, compared with the prior art, the utility model provides a gap image acquisition device and a switch machine, the design is scientific, the gap image acquisition device is installed in the switch machine, is used for collecting the gap image in the switch machine, the mounting structure is reasonable and reliable, is convenient and fast to install and dismount, is favorable to fast maintenance, overhauls, satisfies the fast maintenance demand of switch machine user, has great practical significance. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 A three-dimensional structure schematic view of the gap image acquisition device provided by the utility model;
[0029] Figure 2 A three-dimensional structure schematic view of the gap image acquisition device provided by the utility model, the three-dimensional perspective three-dimensional view of the camera module in the gap image acquisition device is provided in the utility model;
[0030] Figure 3a A three-dimensional structure schematic view of the gap image acquisition device provided by the utility model, the three-dimensional perspective three-dimensional view of the camera module in the gap image acquisition device is provided in the utility model;
[0031] Figure 3b A three-dimensional structure schematic view of the gap image acquisition device provided by the utility model, the three-dimensional structure schematic view of the camera of the camera module in the gap image acquisition device is provided in the utility model;
[0032] Figure 3c A three-dimensional structure schematic view of the gap image acquisition device provided by the utility model, the three-dimensional structure schematic view of the LED lamp of the LED lamp group in the gap image acquisition device is provided in the utility model;
[0033] Figure 4 A three-dimensional structure schematic view of the gap image acquisition device provided by the utility model, the three-dimensional structure schematic view of the shell of the camera module in the gap image acquisition device is provided in the utility model;
[0034] Figure 5 A three-dimensional structure schematic view of the gap image acquisition device provided by the utility model, the three-dimensional structure schematic view of the cover plate of the camera module in the gap image acquisition device is provided in the utility model;
[0035] Figure 6 A three-dimensional structure schematic view of the gap image acquisition device provided by the utility model, the three-dimensional structure schematic view of the gap image acquisition device provided by the utility model is provided in the utility model;
[0036] Figure 7a A three-dimensional structure schematic view of the gap image acquisition device provided by the utility model, the three-dimensional structure schematic view of the gap image acquisition device provided by the utility model is provided in the utility model; Figure 1 ;
[0037] Figure 7bThe notch image acquisition device provided by the utility model is installed on the ZDJ9 type switch machine produced by Tianjin Railway Signal Co., Ltd., and the matching installation state between the folded edge of the mounting bracket, the clamping tongue and the crossbeam of the contact seat in the switch machine is shown Figure 2 ;
[0038] Figure 8 The notch image acquisition device provided by the utility model is installed on the ZDJ9 type switch machine produced by Tianjin Railway Signal Co., Ltd., and the matching installation state between the folded edge of the mounting bracket, the clamping tongue and the crossbeam of the contact seat in the switch machine is shown
[0039] Figure 9 The notch image acquisition device provided by the utility model is installed on the ZDJ9 type switch machine produced by Tianjin Railway Signal Co., Ltd., and the matching installation state between the folded edge of the mounting bracket, the clamping tongue and the crossbeam of the contact seat in the switch machine is shown
[0040] In the figure, 1 is a camera module; 2 is a mounting bracket;
[0041] 11 is a cover plate; 12 is a shell; 13 is a camera assembly; 14 is an LED lamp set;
[0042] 20 is a mounting bracket main body; 21 is a folded edge; 22 is a clamping tongue; 23 is a camera module installation opening groove; 24 is a reinforcing rib 2; 25 is a camera module installation hole; 26 is a device overall installation hole; 27 is a mounting plate;
[0043] 102 is a shell clamping groove; 1020 is a camera module clamping groove; 106 is a mounting through hole; 108 is a cover plate clamping groove; 109 is a wire outlet hole; 110 is a cover plate installation hole;
[0044] 1301 is a camera; 1302 is a camera assembly glass window; 1303 is a camera assembly glass window installation surface;
[0045] 1401 is an LED lamp; 1402 is an LED lamp set glass window; 1403 is an LED lamp set installation side wall. DETAILED DESCRIPTION
[0046] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0047] In the description of the utility model, it is necessary to understand that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0048] In the description of the patent, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "setting" should be understood broadly, for example, it can be fixedly connected, set, or can be detachably connected, set, or integrally connected, set. For ordinary skilled in the art, the specific meaning of the above terms in the patent can be understood according to the specific circumstances.
[0049] In addition, the terms "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include one or more features. In the description of the utility model, the meaning of "multiple" is two or more than two, unless otherwise explicitly specified.
[0050] Referring to Figure 1 , Figure 2 , Figures 3a to 3c , Figures 4 to 6 , Figures 7a to 7b , Figures 8 to 9 The utility model provides a kind of notch image acquisition device, including two camera modules 1 and mounting bracket 2;
[0051] Two camera modules 1 are fixedly arranged at the left and right ends of the mounting bracket 2 distributed horizontally;
[0052] Two camera modules 1 are symmetrically distributed left and right;
[0053] Mounting bracket 2 is fixedly arranged on the original contact seat of the switch machine located outside;
[0054] Each camera module 1 is located above the original notch slot of the switch machine;
[0055] It should be noted that camera module 1 is used to collect notch image, i.e. the image of the gap between the edge of the notch slot in the indicating rod of the switch machine and the edge of the inspection column can be used.
[0056] In the utility model, specifically realize, camera module 1 is fixedly connected with mounting support 2 through first screw,
[0057] Mounting support 2 is fixedly connected with the original contact seat 1000 (specifically the crossbeam 1001 on the contact seat 1000) of switch machine through second screw,
[0058] In the utility model, each camera module 1 includes cover plate 11, shell 12, camera assembly 13 and LED lamp group 14 respectively,
[0059] Camera assembly 13 is installed at the upper portion of shell 12,
[0060] The lower portion of shell 12 is provided with LED lamp group 14,
[0061] The front side of hollow shell 12 is provided with vertically distributed cover plate 11 in sealing.
[0062] Specifically, each shell 12 includes hollow vertically inserted shell portion 121 and hollow camera mounting shell portion 122,
[0063] The upper portion of the opposite side of two vertically inserted shell portions 121 is respectively provided with one camera mounting shell portion 122 in protruding manner,
[0064] Camera assembly 13 is arranged on each camera mounting shell portion 122,
[0065] The camera in camera assembly 13 is arranged downward,
[0066] The lower portion of two vertically inserted shell portions 121 is provided with LED lamp group 14 on the side wall close to camera assembly 13,
[0067] Camera assembly 13 includes camera 1301 and camera assembly glass window 1302,
[0068] LED lamp group 14 includes LED lamp 1401 and LED lamp group glass window 1402.
[0069] Further, the inner cavity top of camera mounting shell portion 122 is provided with vertically distributed camera assembly support column,
[0070] The camera 1301 in camera assembly 13 is installed on camera assembly support column through third screw,
[0071] Further, the bottom panel of camera mounting shell portion 122 is provided with first glass window clamping groove,
[0072] Camera assembly glass window 1302 is clamped with first glass window clamping groove,
[0073] The camera assembly glass window 1302 is located directly below the camera 1301.
[0074] Further, the connecting position of the camera assembly glass window 1302 and the first glass window clamping groove (i.e. the gap of the connection) is covered with sealant.
[0075] It should be noted that, for the utility model, the camera assembly glass window 1302 is installed in the glass window clamping groove, and the periphery is sealed (e.g. coated with sealant).
[0076] Further, the vertical insertion shell part 121 is provided with an LED lamp plate mounting column on the inner wall of the side away from the camera assembly 13.
[0077] The LED lamp 1401 in the LED lamp group 14 is installed on the LED lamp plate mounting column through the fourth screw.
[0078] Further, the second glass window clamping groove is arranged on the panels of the lower parts of the two vertical insertion shell parts 121.
[0079] The second glass window clamping groove is clamped with the LED lamp group glass window 1402.
[0080] The LED lamp group glass window 1402 is correspondingly arranged with the LED lamp 1401.
[0081] Further, the connecting position of the second glass window clamping groove and the LED lamp group glass window 1402 is covered with sealant. That is, the gap of the connection is injected with sealant.
[0082] Further, the LED lamp group glass window 1402 is flush with the outer surface of the panel of the vertical insertion shell part 121.
[0083] It should be noted that, for the utility model, the light beam emitted by the LED lamp 1401 on the LED lamp group 14 and the effective collection area of the camera 1301 in the camera assembly 13 correspond to the original indicating rod gap of the switch machine.
[0084] It should be noted that, for the utility model, the collection area of the camera in the camera assembly 13 covers the gap on the switch machine, and the light beam of the LED lamp group 14 converges to the gap, which can ensure that the LED irradiates the gap position of the indicating rod of the switch machine, and the camera assembly can also accurately collect images.
[0085] It should be noted that the camera 1301 in the camera assembly 13 shoots the image of the gap position below through the camera assembly glass window 1302.
[0086] It should be noted that the LED lamp set 14 is installed on the vertical insertion shell part 121 lower side wall of the shell 12, and the light emitted by the LED lamp in the LED lamp set 14 passes through the high-transmittance LED lamp set glass window 1402 to light the camera assembly 12.
[0087] Specifically, the lower side walls of the two vertical insertion shell parts 121 on the opposite sides are LED lamp set installation side walls 1403.
[0088] The bottom surface of the two camera mounting shell parts 122 is a camera assembly glass window installation surface 1303.
[0089] The included angle between the LED lamp set installation side wall 1403 and the camera assembly glass window installation surface 1303 is in the range of 90-120°.
[0090] In the utility model, specifically, the cover plate 11 is longitudinally provided with a wire outlet hole 109.
[0091] The cable (such as a power cable and a data cable) matched with the camera 1301 in the camera assembly 13 and the LED lamp in the LED lamp set 14 passes through the wire outlet hole 109.
[0092] Further, the connection position (i.e., the gap) between the cable matched with the camera 1301 and the LED lamp and the wire outlet hole 109 is injected with sealant.
[0093] Specifically, the cover plate 11 is fixed on the shell 12 by the fifth screw.
[0094] Further, the cover plate 11 is provided with a cover plate mounting hole 110.
[0095] The inner cavity of the vertical insertion shell part 121 is provided with longitudinally distributed cover plate mounting columns at positions corresponding to the cover plate mounting hole 110.
[0096] After the fifth screw passes through the cover plate mounting hole 110, it is threadedly connected with the internal screw hole on the position corresponding cover plate mounting column.
[0097] It should be noted that for the utility model, after the shell 12 of the camera assembly 1 is installed with the camera assembly 13, the LED lamp set 14, and the two glass windows (the camera assembly glass window and the LED lamp set glass window), it is subjected to glue pouring treatment (i.e., sealant is injected into each gap on the outer side of the camera assembly to seal, so that the device of the utility model has no exposed gap, and reliable waterproof and dustproof effects are achieved). After the shell is covered with the cover plate and treated with sealant, the fastener (fifth screw) is used for reinforcement.
[0098] In the utility model, the mounting bracket 2 comprises a mounting bracket main body 20.
[0099] The mounting bracket body 20 is provided with a camera module mounting opening slot 23 vertically through at a position corresponding to each camera module 1.
[0100] The camera module 1 vertically passes through the camera module mounting opening slot 23.
[0101] Specifically, the mounting bracket 2 has a T-shaped overall shape.
[0102] Specifically, the mounting bracket 2 is provided with a reinforcing rib 24 bent downward on the left and right sides of the front end to ensure the strength of the mounting bracket 2.
[0103] Specifically, the camera module 1 is fixedly connected to the mounting bracket body 20 by two first screws.
[0104] Further, the mounting bracket body 20 is provided with two camera module mounting holes 25 (which are internally threaded holes) at a position behind the camera module mounting opening slot 23.
[0105] The camera module 1 is provided with horizontally distributed butt protrusions 1060 vertically inserted into the middle rear side of the shell part 121.
[0106] The butt protrusions 1060 are provided with two mounting through holes 106 at positions corresponding to the two camera module mounting holes 25.
[0107] The first screw is threadedly fixedly connected to the camera module mounting hole 25 on the mounting bracket body 20 at the corresponding position after passing through the mounting through hole 106.
[0108] Further, the left and right sides of each camera module 1 are respectively provided with a camera module clamping groove 1020.
[0109] The camera module clamping groove 1020 includes a front and rear distributed cover clamping groove 108 and a shell clamping groove 102.
[0110] The left and right sides of the middle part of the vertically inserted shell part 121 of each camera module 1 are respectively provided with an inner recessed shell clamping groove 102.
[0111] The cover plate 11 is provided with a cover clamping groove 108 in front of each shell clamping groove 102.
[0112] The two camera module clamping grooves 1020 correspondingly clamp the left and right edges of the camera module mounting opening slot 23 on the mounting bracket 2.
[0113] That is, the cover clamping groove 108 and the corresponding shell clamping groove 102 together form an integral camera module clamping groove 1020.
[0114] Further, the camera module clamping groove 1020 is located on the lower side of the butt protrusion 1060.
[0115] It should be noted that, for the utility model, the camera module clamping groove 1020 on the camera module 1 cooperates with the mounting position (i.e. the camera module mounting opening groove 23) of the mounting bracket 2, and then the first screw is fastened, so that the camera module is constrained in three directions (including the left-right direction and the rear direction).
[0116] In specific implementation, the mounting bracket main body 20 is threadedly fixedly connected with the threaded hole on the top of the contact seat of the switch machine outside through the second screw;
[0117] Further, the left and right ends of the mounting bracket main body 20 are respectively provided with one device overall mounting hole 26;
[0118] The two device overall mounting holes 26 are correspondingly provided with the (i.e. original) two threaded holes on the top of the contact seat of the switch machine;
[0119] The second screw is threadedly fixedly connected with the threaded hole on the top of the corresponding contact seat after passing through the device overall mounting hole 26.
[0120] In specific implementation, the rear end of the mounting bracket main body 20 is downwardly and protrudingly provided with a folded edge 21;
[0121] The middle part of the mounting bracket main body 20 is provided with one bracket opening groove 201;
[0122] The rear side of the bracket opening groove 201 is downwardly and protrudingly provided with a clamping tongue 22;
[0123] The clamping tongue 22 and the folded edge 21 are distributed in front and back and parallel to each other;
[0124] The clamping tongue 22 and the folded edge 21 have a crossbeam clamping groove (i.e. the gap therebetween);
[0125] The crossbeam clamping groove is used for clamping the crossbeam 1001 of the original contact seat 1000 of the switch machine.
[0126] It should be noted that the crossbeam 1001 is the crossbeam 1001 on the original contact seat 1000 of the switch machine for mounting the terminal group.
[0127] It should be noted that, for the utility model, the mounting bracket 2 is provided with the clamping tongue 22 and the folded edge 21, and the clamping tongue 22 and the folded edge 21 have the crossbeam clamping groove, which is used for clamping the crossbeam 1001 of the original contact seat 1000 of the switch machine, so that the gap image acquisition device of the utility model can be prevented from falling off when the mounting screw (i.e. the second screw) is loose or even fails.
[0128] In the utility model, specifically realize, the shell 12 of camera module 1 adopts high strength material one injection molding.
[0129] In the utility model, specifically realize, two camera modules 1 are located above the notch slot of the original two indicating rods of turnout respectively.
[0130] Each indicating rod has a notch slot.
[0131] Two camera modules 1 are used to collect notch images of two indicating rods.
[0132] Therefore, for the utility model, when needing to repair camera assembly 1, can realize that camera module 1 is separately removed without disassembling installation support 2, and it is convenient to install and repair.
[0133] Therefore, for the utility model, when needing to repair camera assembly 1, can realize that camera module 1 is separately removed without disassembling installation support 2, and it is convenient to install and repair.
[0134] See Figure 6 、 Figures 7a to 7b 、 Figures 8 to 9 The utility model also provides a kind of turnouts, and the turnout includes the notch image acquisition device as described in the foregoing.
[0135] Specifically realize, two camera modules 1 are used to collect notch images of the original two indicating rods of turnout.
[0136] It should be noted that each indicating rod has a notch slot;Two camera modules 1 are used to collect notch images of two indicating rods.
[0137] In the utility model, specifically realize, the turnout includes: the lower shell 200 of the turnout of top opening;
[0138] The top of lower shell 2000 of the turnout is covered with turnout top cover (not shown);
[0139] The contact seat 1000 is arranged in lower shell 2000 of the turnout.
[0140] The installation support 2 in the notch image acquisition device of the utility model is connected with the top of contact seat 1000.
[0141] In a specific implementation, the top of the contact seat 1000 has a crossbeam 1001 distributed in a transverse direction;
[0142] The mounting bracket 2 in the gap image acquisition device is threadedly and fixedly connected with two threaded holes in the crossbeam 1001 of the contact seat 1000 through two second screws.
[0143] It should be noted that the crossbeam 1001 is the crossbeam 1001 on the original contact seat 1000 of the switch machine and used for mounting the terminal group.
[0144] It should be noted that for the utility model, if any one camera module 1 in the gap image acquisition device provided by the utility model needs to be repaired, only two first screws corresponding to the camera module need to be unscrewed, the two first screws are screws used for fixedly connecting the camera module and the mounting bracket main body 20. Then, the camera module can be pulled out upward from the camera module mounting opening slot 23 of the mounting bracket main body 20.
[0145] It should be noted that the folded edge 21 and the clamping tongue 22 of the mounting bracket 2 are located on both sides of the crossbeam 1001 of the contact seat 1000, the longitudinal width of the mounting plate 27 at the left and right ends of the mounting bracket 2 is slightly larger than the longitudinal width of the crossbeam 1001 of the contact seat 1000, and the lengths of the folded edge 21 and the clamping tongue 22 can ensure that when the mounting bracket 2 falls downward to both sides, a stable triangular constraint relationship can be formed with the crossbeam 1001 of the contact seat 1000. Referring to Figure 7a 、 Figure 7b , Figure 7a 、 Figure 7b Figures respectively show the matching installation state between the folded edge 21, the clamping tongue 22 on the mounting bracket 2 and the crossbeam 1001 of the contact seat 1000 Figure 1 and Two .
[0146] In a specific implementation, the camera module 1 in the gap image acquisition device is arranged above the contact seat 1000 of the switch machine and above (obliquely above, not directly above the gap slot, can expose the gap slot in the vertical direction, does not affect the line of sight of the staff when manually observing the gap slot) the two gap slots 3001 on the original two indicating rods 3000 of the switch machine. The original inspection column 4000 of the switch machine falls into the gap slot 3001.
[0147] It should be noted that the camera module 1 in the gap image acquisition device is used to acquire images of the two gap slots 3001 and the surrounding areas of the gap slots on the original two indicating rods 3000 of the switch machine below the camera module 1.
[0148] To be specific, the switch machine of the utility model can be basically the same as the ZDJ9 type switch machine produced by Tianjin Railway Signal Co., Ltd., with the difference that the gap image acquisition device is newly designed.
[0149] It should be noted that, for the utility model, the data cable of the camera 1301 in the camera assembly 13 passing out of the outlet hole 109 is connected to the original video processing device in the switch machine or transmitted to the monitoring cabinet (i.e., the monitoring host) located in the external indoor machine room, so as to upload the gap image, and the analysis and processing of the collected gap image are further completed by the original video processing device in the switch machine or the monitoring cabinet (i.e., the monitoring host) located in the external indoor machine room, so that the maintenance personnel can realize remote video monitoring of the gap image.
[0150] For example, in specific implementation, the video processing device is a mature existing technology with video processing function, for example, the gap processing module produced by Tianjin Railway Signal Co., Ltd. can be used for the video processing device in the switch machine.
[0151] It should be further noted that the utility model only improves the gap image acquisition device, and the analysis and processing technology of the collected gap image is a mature existing technology, which will not be described here.
[0152] Compared with the prior art, the gap image acquisition device and the switch machine provided by the utility model have the following beneficial effects:
[0153] 1. Two independent camera modules are used to directly acquire the gap images on the left and right indicating rods of the switch machine; the two camera modules do not affect each other, are easy to install, and have good maintainability.
[0154] 2. After being treated by sealing glue, the utility model has high waterproof and dustproof performance, the protection level can reach IP67, the camera module is well sealed, dust has little effect on image acquisition, and immersion also does not affect the operation of the device.
[0155] 3. The utility model uses an LED lamp set, so that the camera module can acquire clear gap images in the closed environment of the switch machine.
[0156] 4. The design of the utility model does not change the original structure of the switch machine, does not block the gap view in the switch machine, has reasonable and reliable installation structure, and is convenient for on-site installation.
[0157] 5. The installation bracket of the utility model and the camera module slot on the camera module are cooperatively installed, so as to ensure that the camera module will not fall off.
[0158] 6,The buckle structure (the buckle structure includes the clamping tongue 22 and the folded edge 21 which are distributed and parallel to each other, and the crossbeam clamping groove is formed between the clamping tongue 22 and the folded edge 21) on the mounting bracket can be attached to the crossbeam 1001 installed on the original junction seat 1000 of the switch machine (the crossbeam is clamped in the crossbeam clamping groove), when the mounting screw (i.e. the second screw) is loose or even fails, the switch machine gap image acquisition device will not fall off, and the normal use of the switch machine is not affected.
[0159] It should be noted that the original gap image acquisition device of the prior art switch machine is installed at the wiring terminal group mounting hole below the tension spring on the switch machine junction seat (i.e. the mounting hole is shared with the wiring terminal group), if the acquisition device fails, the switch machine wiring terminal group needs to be removed first before the gap image acquisition device can be replaced, which is inconvenient to install and disassemble and has low work efficiency.
[0160] The above is only the preferred embodiment of the present application, and it should be noted that for those skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can be made, and these improvements and refinements should also be considered within the scope of protection of the present application.
Claims
1. A notch image capturing device, characterized by, It comprises two camera modules (1) and a mounting bracket (2); The two camera modules (1) are fixedly arranged at the left and right ends of the transversely distributed mounting bracket (2); The two camera modules (1) are symmetrically distributed left and right; The mounting bracket (2) is fixedly arranged on the original contact seat of the turnout machine located at the outside; Each camera module (1) is located above an original gap slot of the turnout machine; Each camera module (1) comprises a cover plate (11), a shell (12), a camera assembly (13) and an LED lamp group (14); The camera assembly (13) is installed at the upper part of the shell (12); The lower part of the shell (12) is provided with the LED lamp group (14); The hollow shell (12) is provided with a vertically distributed cover plate (11) at the front side opening; Each shell (12) comprises a hollow vertically inserted shell part (121) and a hollow camera mounting shell part (122); The upper part of the opposite side of the two vertically inserted shell parts (121) is provided with a camera mounting shell part (122) protruding therefrom; The camera assembly (13) is arranged on each camera mounting shell part (122); The camera in the camera assembly (13) is arranged downward; The lower part of the two vertically inserted shell parts (121) is provided with an LED lamp group (14) on the side wall close to the camera assembly (13); The camera assembly (13) comprises a camera (1301) and a camera assembly glass window (1302); The LED lamp group (14) comprises an LED lamp (1401) and an LED lamp group glass window (1402).
2. The notched image acquisition device of claim 1, wherein, The inner cavity top of the camera mounting shell part (122) is provided with a vertically distributed camera assembly support column; The camera (1301) in the camera assembly (13) is installed on the camera assembly support column through a third screw; And / or, The bottom panel of the camera mounting shell part (122) is provided with a first glass window clamping groove; The camera assembly glass window (1302) is clamped to the first glass window clamping groove; The camera assembly glass window (1302) is located directly below the camera (1301); And / or, The vertically inserted shell part (121) is provided with an LED lamp plate mounting column on the inner wall away from the camera assembly (13); The LED lamp (1401) in the LED lamp group (14) is installed on the LED lamp plate mounting column through a fourth screw; And / or, The second glass window clamping groove is arranged on the panel of the opposite side of the lower part of the two vertically inserted shell parts (121); The second glass window clamping groove is clamped to the LED lamp group glass window (1402); The LED lamp group glass window (1402) is arranged correspondingly to the LED lamp (1401).
3. The notched image acquisition device of claim 1, wherein, The lower part of the two vertically inserted shell parts (121) is provided with an LED lamp group installation side wall (1403) on the opposite side wall; The bottom surface of the two camera mounting shell parts (122) is a camera assembly glass window installation surface (1303); The included angle between the LED lamp group installation side wall (1403) and the camera assembly glass window installation surface (1303) ranges from 90° to 120°.
4. The notched image capture device of claim 1, wherein, A wire outlet hole (109) is longitudinally arranged on the cover plate (11). The cable matched with the camera (1301) in the camera assembly (13) and the LED lamp in the LED lamp group (14) passes through the wire outlet hole (109).
5. The notched image capture device of claim 1, wherein, The cover plate (11) is fixed on the shell (12) by the fifth screw. A cover plate mounting hole (110) is arranged on the cover plate (11). A longitudinally distributed cover plate mounting column is arranged in the inner cavity of the vertical insertion shell part (121) at a position corresponding to the cover plate mounting hole (110). The fifth screw is threadedly connected with the inner threaded hole on the cover plate mounting column at the corresponding position after passing through the cover plate mounting hole (110).
6. The notched image capture device of claim 1, wherein, The mounting bracket (2) comprises a mounting bracket main body (20). A camera module installation opening slot (23) is vertically arranged on the mounting bracket main body (20) at a position corresponding to each camera module (1). The camera module (1) vertically passes through the camera module installation opening slot (23). The left and right sides of the front end of the mounting bracket (2) are respectively provided with downwardly bent reinforcing ribs (24).
7. The notched image capture device of claim 6, wherein, The camera module (1) is fixedly connected with the mounting bracket main body (20) by two first screws. Two camera module mounting holes (25) are arranged on the mounting bracket main body (20) at a position behind the camera module installation opening slot (23). A horizontally distributed butt joint protrusion (1060) is arranged on the middle rear side of the vertical insertion camera module (1) in the shell part (121). Two mounting through holes (106) are arranged on the butt joint protrusion (1060) at positions corresponding to the two camera module mounting holes (25). The first screw is threadedly fixedly connected with the camera module mounting hole (25) on the mounting bracket main body (20) at the corresponding position after passing through the mounting through hole (106). And / or, The rear end of the mounting bracket main body (20) is downwardly protrudingly provided with a folded edge (21). The middle part of the mounting bracket main body (20) is provided with a bracket opening slot (201). A clamping tongue (22) is downwardly protrudingly arranged at the rear side of the bracket opening slot (201). The clamping tongue (22) and the folded edge (21) are spaced apart and parallel to each other in front and back directions. A cross beam clamping groove is arranged between the clamping tongue (22) and the folded edge (21). The cross beam clamping groove is used for clamping the cross beam (1001) of the original contact seat (1000) on the switch machine.
8. The notched image capture device of claim 1, wherein, The left and right sides of each camera module (1) are respectively provided with a camera module clamping groove (1020). The camera module clamping groove (1020) comprises a cover plate clamping groove (108) and a shell clamping groove (102) arranged in front and back directions. The left and right sides of the middle part of each camera module (1) vertically inserted into the shell part (121) are respectively provided with an inner recessed shell clamping groove (102). The cover plate (11) is provided with a cover plate clamping groove (108) at a position directly in front of each shell clamping groove (102). Two camera module clamping grooves (1020) correspondingly clamp the two side edges of the camera module mounting opening groove (23) on the mounting bracket (2).
9. The notched image acquisition device of any one of claims 1 to 8, wherein, The mounting bracket body (20) is threadedly fixedly connected with the threaded hole on the top of the contact seat of the external switch machine through the second screw; The left and right ends of the mounting bracket body (20) are respectively provided with one device overall mounting hole (26); The two device overall mounting holes (26) are correspondingly arranged with the two threaded holes on the top of the contact seat of the switch machine; The second screw is threadedly fixedly connected with the threaded hole on the top of the corresponding contact seat after passing through the device overall mounting hole (26).
10. A switch machine characterized by, The notch image acquisition device comprises the notch image acquisition device according to any one of claims 1 to 9. The notch image acquisition device comprises the notch image acquisition device according to any one of claims 1 to 9.