Enzymolysis reaction kettle based on highland barley enzymolysis and enzymolysis
By using a combination design of stirring shaft and heating wire heating tube in the barley enzymatic hydrolysis reactor, the problem of uneven heat transfer in existing reaction vessels has been solved, achieving faster heating efficiency and more stable enzymatic hydrolysis effect, thereby improving product quality and production efficiency.
Patent Information
- Application Number
- CN202422373777.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-28
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2034-09-28
AI Technical Summary
The existing reaction tanks have heating layers located at the edges and far from the center, resulting in slow and uneven heat transfer. This affects heating efficiency, the quality of barley enzymatic hydrolysis, and production efficiency, while also increasing energy consumption and causing component loss.
The mixing process is achieved by rotating the stirring blades with a stirring shaft, heating wires heating the reactants at the edges and heating tubes heating the reactants in the center. This combination of central and edge heating ensures uniform temperature, and the spiral blades transport the raw materials to accelerate heat transfer.
It improves heating efficiency, ensures the consistency and stability of product quality, avoids excessive or insufficient local reaction, and reduces energy consumption.
Smart Images
Figure CN223879753U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of enzyme hydrolysis of highland barley, especially to the enzyme hydrolysis reaction kettle based on enzyme hydrolysis of highland barley. BACKGROUND
[0002] Enzyme hydrolysis is a process of using specific enzymes to decompose and transform macromolecular substances in highland barley. Through enzyme hydrolysis, complex polysaccharides and proteins in highland barley can be decomposed into small molecules such as oligosaccharides and amino acids, which are easier to absorb and utilize. Enzyme hydrolysis of highland barley has a wide range of applications. In the food industry, it can be used to produce functional foods and nutritional supplements to meet consumers' demand for healthy and nutritious foods. In the field of biopharmaceuticals, the products of enzyme-hydrolyzed highland barley may have specific pharmacological activities, providing potential raw materials for new drug research and development.
[0003] The existing reaction tank body has the problems of slow and uneven heat transfer, which affects the heating efficiency, the quality of enzyme hydrolysis of highland barley, and the production efficiency, and also increases energy consumption and loss of components. SUMMARY
[0004] (I) Technical problems solved
[0005] To solve the technical problems of the existing reaction tank body, the utility model provides an enzyme hydrolysis reaction kettle based on enzyme hydrolysis of highland barley, which solves the technical problems of slow and uneven heat transfer, which affects the heating efficiency, the quality of enzyme hydrolysis of highland barley, and the production efficiency, and also increases energy consumption and loss of components.
[0006] (II) Technical solutions
[0007] To achieve the above purpose, the utility model realizes the following technical solutions:
[0008] The enzyme hydrolysis reaction kettle based on enzyme hydrolysis of highland barley comprises a body, a motor is fixedly installed at the upper end of the body, a stirring shaft is fixedly connected to the output shaft of the motor, the stirring shaft is rotatably installed in the body, four groups of stirring blades are fixedly installed at equal intervals on the stirring shaft, a heating cylinder is arranged between each group of stirring blades, a heating pipe is sleeved on the outside of each heating cylinder, a heating ring is sleeved on the outside of the body, and heating wires are arranged in the heating ring.
[0009] Preferably, a feed pipe is fixedly installed at the upper end of the body, a discharge pipe is fixedly installed at the bottom of the body, and three supporting legs are fixedly installed at equal intervals on the circumference of the bottom of the body.
[0010] Preferably, the surface of each heating cylinder is provided with through holes at equal distances, the stirring shaft is movably penetrated through each heating cylinder, and each heating cylinder is fixedly connected with a fixed rod at both ends, and each fixed rod is fixedly connected with the inner wall of the axe body.
[0011] Preferably, each heating cylinder is provided with a spiral blade, each spiral blade is fixedly installed on the stirring shaft, and each heating pipe is designed in a spiral shape.
[0012] (Three) beneficial effects
[0013] I. By rotating the stirring shaft, multiple stirring blades are driven to rotate, the reaction material is stirred and mixed through the rotation of the multiple stirring blades, the reaction material at the edge of the axe body is heated through the heating wire, and the reaction material in the middle of the axe body is heated through the heating pipe, so that the heating efficiency is faster, the rotation of the stirring blade makes the reaction material fully mixed, and the partition heating of the middle and the edge ensures that the temperature of each part in the axe body is uniform, avoids excessive or insufficient local reaction, and thus guarantees the consistency and stability of product quality.
[0014] II. Each heating cylinder is provided with a spiral blade, each spiral blade is fixedly installed on the stirring shaft, so that the spiral blade is driven to rotate through the rotation of the stirring shaft, and the material in the middle is upwardly conveyed through the rotation of the spiral blade, the material passes through the through holes on the heating cylinder, and the material is in a flowing state and contacts the heating cylinder, so that the heating efficiency is faster. BRIEF DESCRIPTION OF DRAWINGS
[0015] The above description is only a summary of the technical scheme of the utility model, in order to more clearly understand the technical means of the utility model, and the utility model can be implemented according to the content of the specification, and the following preferred embodiments of the utility model are described in detail in combination with the drawings.
[0016] Figure 1 It is the overall structure diagram of the enzyme hydrolysis reaction kettle based on the enzyme hydrolysis of highland barley enzyme;
[0017] Figure 2 It is the structure diagram of the heating ring cut open;
[0018] Figure 3 It is the structure diagram of the axe body cut open;
[0019] Figure 4 It is the structure diagram of the heating cylinder exploded in three dimensions.
[0020] Legend: 1, axe body; 11, feed pipe; 12, discharge pipe; 13, leg; 2, motor; 21, stirring shaft; 22, stirring blade; 3, heating cylinder; 31, through hole; 32, fixed rod; 4, spiral blade; 5, heating pipe; 6, heating ring; 61, heating wire. Detailed Implementation
[0021] This application provides an enzymatic hydrolysis reactor based on barley enzymatic hydrolysis, effectively solving the problems of slow and uneven heat transfer in existing reaction vessels due to the heating layer being located at the edge and far from the center, affecting heating efficiency, barley enzymatic hydrolysis quality, and production efficiency, as well as increasing energy consumption and component loss. This enzymatic hydrolysis reactor based on barley enzymatic hydrolysis uses a rotating stirring shaft to drive multiple stirring blades, which stir and mix the reactants. Simultaneously, heating wires heat the reactants at the edge of the reactor body, and heating tubes heat the reactants in the center, resulting in faster heating efficiency. The rotation of the stirring blades ensures thorough mixing of the reactants. Combined with zoned heating of the center and edges, this ensures uniform temperature throughout the reactor body, avoiding over- or under-reaction in certain areas, thereby guaranteeing the consistency and stability of product quality.
[0022] Example: Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the technical solution in this embodiment effectively solves the technical problems of existing reaction tanks where the heating layer is located at the edge and far from the center, resulting in slow and uneven heat transfer, which affects heating efficiency, barley enzymatic hydrolysis quality and production efficiency, and also increases energy consumption and component loss. The overall idea is as follows:
[0023] The utility model provides a based on enzyme -hydrolysis enzyme of highland barley enzyme -hydrolysis enzyme -hydrolysis reaction kettle, including axe body 1, the upper end fixed mounting of axe body 1 has motor 2, the output shaft fixed connection of motor 2 has stirring shaft 21, stirring shaft 21 rotates and is installed in axe body 1, four groups of stirring vane 22 are fixedly installed on stirring shaft 21 equidistantly, every group of stirring vane 22 between all is provided with heating cylinder 3, the outside of every heating cylinder 3 all is sleeved with heating tube 5, the outside of axe body 1 is sleeved with heating ring 6, and heating ring 6 inside is provided with heating wire 61, the upper end fixed mounting of axe body 1 has feed pipe 11, and the bottom fixed mounting of axe body 1 has discharge pipe 12, and the bottom circumference equidistant fixed mounting of axe body 1 has three supporting legs 13, the surface of every heating cylinder 3 all equidistantly is provided with through -hole 31, and stirring shaft 21 moves through every heating cylinder 3, and both ends of every heating cylinder 3 all are fixedly connected with fixed rod 32, and every fixed rod 32 all are fixedly connected with the inner wall of axe body 1, and every heating cylinder 3 all is provided with helical blade 4, and every helical blade 4 all is fixedly installed on stirring shaft 21, and every heating tube 5 all is spiral shape design, and highland barley and enzyme liquid are added in axe body 1 through feed pipe 11, and start motor 2 and drive stirring shaft 21 rotation, and drive multiple stirring vane 22 rotation through the rotation of stirring shaft 21, and carry out stirring mixing to reactant through the rotation of multiple stirring vane 22, and, through heating wire 61 to the reactant of the edge of axe body 1 is heated, and through heating tube 5 to the reactant of the middle part of axe body 1 is heated, make heating efficiency faster, and the rotation of stirring vane 22 makes reactant fully mixed, and cooperate with the heating of the sub -area of middle and edge, ensure that every part temperature in axe body 1 is uniform, avoid local reaction excessive or insufficient, to guarantee the consistency and stability of product quality, and heating tube 5 is set in the outside of heating cylinder 3, can heat transfer to heating cylinder 3 on, through every heating cylinder 3 all is provided with helical blade 4, and every helical blade 4 all is fixedly installed on stirring shaft 21, therefore through the rotation of stirring shaft 21 will drive helical blade 4 rotation, and the raw material in the middle is sent up through the rotation of helical blade 4, and the raw material will pass through the through -hole 31 on heating cylinder 3, make the raw material present flow state and contact with heating cylinder 3, make heating efficiency faster.
[0024] Working principle:
[0025] First, highland barley and enzyme liquid are added in axe body 1 through feed pipe 11, and start motor 2 and drive stirring shaft 21 rotation, and drive multiple stirring vane 22 rotation through the rotation of stirring shaft 21, and carry out stirring mixing to reactant through the rotation of multiple stirring vane 22, and, through heating wire 61 to the reactant of the edge of axe body 1 is heated, and through heating tube 5 to the reactant of the middle part of axe body 1 is heated, make heating efficiency faster, and the rotation of stirring vane 22 makes reactant fully mixed, and cooperate with the heating of the sub -area of middle and edge, ensure that every part temperature in axe body 1 is uniform, avoid local reaction excessive or insufficient, to guarantee the consistency and stability of product quality.
[0026] The second step, the heating pipe 5 is sleeved outside the heating cylinder 3, and the heat can be transferred to the heating cylinder 3, each heating cylinder 3 is provided with a spiral blade 4, each spiral blade 4 is fixedly installed on the stirring shaft 21, so that the rotation of the stirring shaft 21 drives the spiral blade 4 to rotate, the raw materials in the middle are conveyed upward through the rotation of the spiral blade 4, the raw materials pass through the through hole 31 on the heating cylinder 3, so that the raw materials are in a flowing state and contact with the heating cylinder 3, so that the heating efficiency is faster.
[0027] Finally, it should be noted that: obviously, the above examples are only examples for clearly illustrating the utility model, and are not limited to the implementation. For ordinary skilled in the art, on the basis of the above description, other different forms of changes or changes can be made. Here, it is not necessary and impossible to enumerate all the implementation. The obvious changes or changes derived therefrom are still within the scope of the utility model.
Claims
1. An enzymatic hydrolysis reactor based on barley enzymatic hydrolysis, comprising a reactor body (1), characterized in that: A motor (2) is fixedly installed at the upper end of the axe body (1). The output shaft of the motor (2) is fixedly connected to a stirring shaft (21). The stirring shaft (21) is rotatably installed inside the axe body (1). Four sets of stirring blades (22) are fixedly installed on the stirring shaft (21) at equal intervals. Among them, a heating cylinder (3) is provided between each group of stirring blades (22), and a heating tube (5) is sleeved on the outside of each heating cylinder (3); The axe body (1) is fitted with a heating ring (6) on its outer side, and a heating wire (61) is provided inside the heating ring (6).
2. The enzymatic hydrolysis reactor based on barley enzymatic hydrolysis according to claim 1, characterized in that: The upper end of the axe body (1) is fixedly installed with a feed pipe (11). The bottom of the axe body (1) is fixedly equipped with a discharge pipe (12).
3. The enzymatic hydrolysis reactor based on barley enzymatic hydrolysis according to claim 2, characterized in that: The axe body (1) has three legs (13) fixedly installed at equal intervals around its bottom circumference.
4. The enzymatic hydrolysis reactor based on barley enzymatic hydrolysis according to claim 3, characterized in that: Each of the heating cylinders (3) has through holes (31) spaced at equal intervals on its surface; The stirring shaft (21) moves through each of the heating cylinders (3).
5. The enzymatic hydrolysis reactor based on barley enzymatic hydrolysis according to claim 4, characterized in that: Each of the heating cylinders (3) is fixedly connected to a fixing rod (32) at both ends; Each of the fixed rods (32) is fixedly connected to the inner wall of the axe body (1).
6. The enzymatic hydrolysis reactor based on barley enzymatic hydrolysis according to claim 5, characterized in that: Each of the heating cylinders (3) is provided with a spiral blade (4).
7. The enzymatic hydrolysis reactor based on barley enzymatic hydrolysis according to claim 6, characterized in that: Each of the spiral blades (4) is fixedly mounted on the stirring shaft (21).
8. The enzymatic hydrolysis reactor based on barley enzymatic hydrolysis according to claim 7, characterized in that: Each of the heating tubes (5) is designed in a spiral shape.