Plugging device for shield segment hoisting hole or reserved grouting hole
By designing a sealing device for the shield tunnel segment hoisting holes or reserved grouting holes, and utilizing the cooperation of adjusting components and pressing modules, the problem of difficult material cylinder installation was solved, achieving precise sealing and dense filling, improving the sealing effect and simplifying the installation process.
Patent Information
- Application Number
- CN202520841330.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-04-29
AI Technical Summary
In traditional tunnel boring machine (TBM) construction, when grouting is performed through the pre-reserved hoisting holes or grouting holes in the tunnel segments, the installation of the material cylinder is difficult, and the filling direction of the material cannot be accurately controlled, resulting in the sealing material being unable to penetrate to the bottom of the hole and the sealing effect being poor.
Design a sealing device comprising a material cylinder with built-in sealing material, a base, an adjusting component, and a pressing component. The adjusting component makes the center line of the insertion channel parallel or coincident with the center line of the hole. The pressing module moves along the axial direction of the material cylinder to press the sealing material into the hole, ensuring the sealing effect.
It achieves precise filling of the material cylinder, improves the sealing effect, is simple and convenient to install, can be reused, ensures the compactness of the packing and smooth gas discharge, and extends service life.
Smart Images

Figure CN223881193U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to tunnel engineering technical field, concretely relates to a kind of plugging device of shield segment hoisting hole or reserved grouting hole. BACKGROUND
[0002] Tunnel leakage water prevention and cure is the focus of shield construction, especially the forming tunnel, from design beginning to tunnel leakage water has very high requirement, leakage water treatment does not reach standard tunnel cannot pass through completion acceptance, according to tunnel leakage point different formulation targeted leakage treatment measure is particularly important. Traditional grouting plugging mode, generally through the hoisting hole or reserved grouting hole of segment reserved grouting plugging operation,
[0003] However, in actual construction process, only material cylinder is filled into sealing material from the hole position of hoisting hole or reserved grouting hole, since segment wall surface is cambered surface, material cylinder is difficult to install, cannot accurately control the filling direction of material, sealing material is difficult to penetrate into hole bottom, leading to poor sealing effect. SUMMARY
[0004] The utility model solves the technical problems that the prior art lacks, and provides an improved plugging device for a shield segment hoisting hole or a reserved grouting hole.
[0005] To solve the above technical problems, the utility model adopts the following technical solutions:
[0006] A plugging device for a shield segment hoisting hole or a reserved grouting hole includes a material cylinder containing sealing material, a pre-embedded part arranged in a hole to be plugged in the segment, and a base, an adjusting component, and a material pressing component detachably connected to the pre-embedded part. The base has a through channel communicating with the hole and matching the material cylinder. The material cylinder passes through the through channel and extends into the hole. The adjusting component adjusts the base and drives the center line of the through channel to be parallel or coincident with the center line of the hole. The material pressing component includes a material pressing module inserted into the material cylinder and an operating member mounted on the base and capable of driving the material pressing module to move axially along the material cylinder to drive the sealing material to be pressed into the hole.
[0007] According to one specific implementation and preferred aspect of the utility model, the end of the material cylinder extending into the hole is provided with a sealing plate, and a filling area of the sealing material is formed between the sealing plate and the inner wall of the hole. Here, the filling area formed between the sealing plate and the inner wall of the hole ensures that the filled sealing material is concentrated in a fixed area, improving the packing density.
[0008] Preferably, the outer diameter of the sealing plate is smaller than the inner diameter of the through channel. Here, the gas in the hoisting hole (reserved grouting hole) can be smoothly discharged, and the packing density is ensured.
[0009] According to another specific implementation and preferred aspect of the utility model, the adjusting part includes a plurality of adjusting columns distributed on the base in a circumferential interval around the penetrating channel, wherein each adjusting column abuts on the wall surface of the segment from one end and adjusts the spacing between the corresponding part on the base and the wall surface of the segment.
[0010] According to another specific implementation and preferred aspect of the utility model, the base includes a seat body, a connecting sleeve with the penetrating channel formed therein, wherein the connecting sleeve is fixedly connected with the embedded part, and the seat body is sleeved on the connecting sleeve.
[0011] Preferably, the connecting sleeve includes a first pipe body and a second pipe body, wherein one end of the first pipe body is threadedly connected with the embedded part, the other end penetrates through the seat body and is threadedly connected with the second pipe body. Here, based on the connection of the first pipe body with the embedded part, the spacing between the seat body and the wall surface of the segment is adjusted by the plurality of adjusting columns, and finally the second pipe body is connected with the end of the first pipe body to press the seat body towards the segment to achieve fixation.
[0012] According to another specific implementation and preferred aspect of the utility model, the operating part includes a support rod fixedly connected on the base, a connecting rod rotatably connected on the support rod through a first bearing, and an action rod rotatably connected between the connecting rod and the material pressing module through a second bearing and a third bearing respectively, wherein the action rod synchronously drives the material pressing module to reciprocate along the material cylinder in an axial direction as the connecting rod swings around the first bearing.
[0013] Preferably, the length of the part of the connecting rod between the first bearing and the second bearing is 0.15-0.3 times the total length of the connecting rod. Here, the operation is labor-saving.
[0014] According to another specific implementation and preferred aspect of the utility model, the operating part includes a bracket fixedly connected on the base, and a push rod threadedly connected on the bracket and parallel to the material cylinder, wherein the push rod is inserted into the material cylinder and fixedly connected with the material pressing module. Here, the filling direction is more accurate, and the friction between the material pressing module, the material cylinder and the penetrating channel is reduced, prolonging the service life.
[0015] Preferably, the center lines of the push rod, the material pressing module and the material cylinder coincide.
[0016] Thanks to the implementation of the above technical solutions, the utility model has the following advantages compared with the prior art:
[0017] Existing technologies only allow filling sealing material into the hoisting hole or pre-reserved grouting hole using a material cylinder. Due to the curved surface of the tunnel segment wall, installing the material cylinder is difficult, and the filling direction cannot be precisely controlled, resulting in poor sealing performance as the sealing material cannot penetrate deeply to the bottom of the hole. This application, however, provides a comprehensive design for the sealing device of the shield tunnel segment hoisting hole or pre-reserved grouting hole, cleverly overcoming the shortcomings and defects of existing technologies. With this sealing device, the material cylinder containing the sealing material is passed through the insertion channel on the base and inserted into the hole. Then, the base is adjusted by adjusting components so that the center line of the insertion channel is parallel or coincident with the center line of the hole to be sealed, and the base is fixedly connected to the embedded parts in the hole to be sealed. Finally, the pressing module is inserted into the material cylinder, and the pressing module is driven by the operating components to move axially along the material cylinder to force the sealing material into the hole, completing the sealing. Therefore, compared with the prior art, this utility model has two advantages. First, it is based on the adjustment of the base to keep the insertion channel parallel or coincident with the center line of the hole, so that the material cylinder can pass through the insertion channel and penetrate into the hole to accurately fill the material and effectively improve the sealing effect. Second, it is simple and convenient to install and can be reused. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the sealing device for the shield tunnel segment hoisting hole or reserved grouting hole in Example 1 (partially omitted);
[0019] Figure 2 for Figure 1 A schematic diagram of the sealing device installed on the tunnel lining segment;
[0020] Figure 3 This is a schematic diagram of the sealing device for the shield tunnel segment hoisting hole or reserved grouting hole in Example 2;
[0021] Figure 4 for Figure 3 A schematic diagram of the sealing device installed on the tunnel lining segment;
[0022] Among them: 1. Material cylinder; 10. Sealing plate;
[0023] 2. Base; 20. Base body; 21. Connecting sleeve; 211. First pipe body; 212. Second pipe body;
[0024] 3. Adjusting components; 30. Adjusting column;
[0025] 4. Pressing component; 40. Pressing module; 41. Operating component; 410. Support rod; 411. Connecting rod; 412. Actuating rod; c1. First bearing; c2. Second bearing; c3. Third bearing; 413. Bracket; 414. Push rod;
[0026] P, segment; J, embedded part. DETAILED DESCRIPTION
[0027] In order to make the above objectives, features and advantages of the present application more clear and comprehensible, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be practiced in a variety of ways beyond the specific embodiments described herein without departing from the scope of the present application, and it is understood that similar improvements can be made by those skilled in the art in light of the foregoing description. Therefore, the present application is not limited to the following disclosed specific embodiments.
[0028] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are merely used for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0029] In addition, the terms "first", "second", "third", etc. are used only for descriptive purposes and should not be construed as indicating or implying relative importance or implying a specific number of the technical features indicated. Therefore, the features defined with "first", "second", etc. can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.
[0030] In the present application, unless otherwise specifically defined and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise specifically limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0031] In the present application, unless specifically stated and limited otherwise, a first feature "on" or "under" a second feature can be directly contacting the first and second features, or indirectly contacting the first and second features through an intermediate medium. Also, the first feature "over", "above" and "on top of" the second feature can be directly above or obliquely above the second feature, or simply means that the first feature is higher in horizontal level than the second feature. The first feature "under", "below" and "underneath" the second feature can be directly below or obliquely below the second feature, or simply means that the first feature is lower in horizontal level than the second feature.
[0032] It should be noted that when an element is referred to as being "fixed to" or "set to" another element, it can be directly on the other element or there can be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there can be an intermediate element. The terms "vertical", "horizontal", "up", "down", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation.
[0033] Embodiment 1
[0034] As shown in Figure 1 and Figure 2 The present embodiment relates to a shield segment hoisting hole or a reserved grouting hole sealing device, which comprises a material cylinder 1 with sealing material built-in, a base 2, an adjusting component 3 and a pressing component 4. A pre-embedded part J is arranged in the hole of the shield segment P hoisting hole or the reserved grouting hole.
[0035] Specifically, the base 2 is detachably connected with the pre-embedded part J, wherein a through channel t is formed on the base 2 and communicates with the hole and matches the material cylinder 1, and the material cylinder 1 passes through the through channel t and extends into the hole.
[0036] In order to facilitate implementation, an end portion of the material cylinder 1 extending into the hole is provided with a sealing plate 10, and a filling area of the sealing material is formed between the sealing plate 10 and the inner wall of the hole. Here, the filling area formed between the sealing plate and the inner wall of the hole is used to ensure that the filled sealing material is concentrated in the fixed area and improve the filling density. At the same time, the outer diameter of the sealing plate 10 is smaller than the inner diameter of the through channel t. Here, it can be ensured that the gas in the hoisting hole (reserved grouting hole) is smoothly discharged, and the filling density is ensured. Further, the material cylinder 1 is spaced apart from the inner wall of the through channel t, so as to facilitate the adjustment of the depth of the hole.
[0037] In this example, the base 2 comprises a seat body 20 with a rectangular cross section, and a connecting sleeve 21 with the through channel t, wherein the connecting sleeve 21 is fixedly connected with the pre-embedded part J, and the seat body 20 is sleeved on the connecting sleeve 21.
[0038] Specifically, the connecting sleeve 21 comprises a first pipe body 211 and a second pipe body 212, wherein the first pipe body 211 is inserted into the embedded part J at one end and is threadedly connected with the inner wall of the embedded part J at the outer periphery, and the other end is threaded out of the seat body 20 and is threadedly connected with the second pipe body 212.
[0039] In this example, the adjusting component 3 is used to adjust the base 2 and drive the center line of the insertion channel t to be parallel or coincident with the center line of the hole.
[0040] In some embodiments, the adjusting component 3 comprises a plurality of adjusting columns 30 distributed on the base 2 in a circumferential direction around the insertion channel t, wherein each adjusting column 30 abuts against the wall of the pipe piece at one end and adjusts the spacing between the corresponding part of the base 2 and the wall of the pipe piece. Each adjusting column 30 is provided with a bolt for facilitating the adjusting operation. Here, after the first pipe body is connected with the embedded part, the spacing between the seat body and the wall of the pipe piece is adjusted by the plurality of adjusting columns, and finally the first pipe body is connected with the end of the second pipe body to press the seat body towards the pipe piece to achieve fixation.
[0041] In this example, the pressing component 4 comprises a pressing module 40 capable of being inserted into the material cylinder 1, an operating member 41 mounted on the base 2 and capable of driving the pressing module 40 to move axially along the material cylinder 1 to drive the sealing material to be pressed into the hole.
[0042] In some embodiments, the operating member 41 comprises a support rod 410 fixedly connected to the base 2, a connecting rod 411 rotatably connected to the support rod 410 through a first bearing c1, and an acting rod 412 rotatably connected between the connecting rod 411 and the pressing module 40 through a second bearing c2 and a third bearing c3, respectively. When the connecting rod 411 swings around the first bearing c1, the acting rod 412 synchronously drives the pressing module 40 to move axially along the material cylinder 1 reciprocally.
[0043] In addition, the length of the part of the connecting rod 411 between the first bearing c1 and the second bearing c2 is 0.15-0.3 times the total length of the connecting rod 411, and in this embodiment, the preferred value is 0.2 times. Here, the operation is labor-saving.
[0044] In summary, after the plugging device is taken, the material cylinder with the plugging material is inserted through the insertion channel on the base and extends into the hole; then the base is adjusted by the adjusting component to make the center line of the insertion channel parallel to or coincide with the center line of the hole to be plugged, and the base is fixedly connected with the embedded part in the hole to be plugged; finally, the pressing module is inserted into the material cylinder, and the pressing module is driven to move axially along the material cylinder by the operating component to drive the plugging material to be pressed and filled into the hole, and the plugging is completed. Therefore, compared with the prior art, on the one hand, the adjustment based on the base is used to keep the insertion channel parallel to or coincide with the center line of the hole, so that the material cylinder can be inserted through the insertion channel and deep into the hole, and the filling material can be accurately implemented, and the plugging effect is effectively improved; on the other hand, the installation is simple and convenient, and the repeated use can be realized; on the third hand, the gas in the lifting hole (the reserved grouting hole) can be smoothly discharged, and the filling density is ensured, and further, the material cylinder is separated from the inner wall of the insertion channel, so that the depth of extending into the hole can be adjusted; on the fourth hand, the operation is convenient and labor-saving.
[0045] Embodiment 2
[0046] In combination Figure 3 and Figure 4 The plugging device for the shield segment lifting hole or the reserved grouting hole of the embodiment is basically the same as that of embodiment 1, and the difference lies in that:
[0047] The operating component 41 of the embodiment includes a bracket 413 fixedly connected on the base 2, and a push rod 414 threadedly connected on the bracket 413 and parallel to the material cylinder 1, wherein the push rod 414 is inserted into the material cylinder 1 and fixedly connected with the pressing module 40, and the rotation of the push rod 414 realizes the movement of the material cylinder 1 in the axial direction, to complete the pressing and filling. Here, the filling direction is more accurate, and the friction between the pressing module, the material cylinder and the insertion channel is reduced, and the service life is prolonged.
[0048] In some specific embodiments, the center lines of the push rod 414, the pressing module 40 and the material cylinder 1 coincide.
[0049] The above has made a detailed description of the utility model, the purpose is to let the person who is familiar with this field technology can understand the content of the utility model and implement, and cannot limit the protection scope of the utility model with this, all equivalent changes or modifications according to the spirit of the utility model should be covered in the protection scope of the utility model.
Claims
1. A shield segment hoisting hole or reserved grouting hole sealing device, comprising a material cylinder with sealing material built-in, a pre-embedded part is arranged in the hole to be sealed on the segment, characterized in that, The sealing device further comprises a base detachably connected with the embedded part, an adjusting component and a pressing component, wherein the base is formed with a penetrating channel communicated with the hole and matched with the material cylinder, the material cylinder penetrates through the penetrating channel and extends into the hole; the adjusting component is used to adjust the base and drive the center line of the penetrating channel to be parallel or coincident with the center line of the hole; the pressing component comprises a pressing module capable of being inserted into the material cylinder, an operating member mounted on the base and capable of driving the pressing module to move axially along the material cylinder to drive the sealing material to be pressed and filled into the hole.
2. The shield segment hoisting hole or reserved grouting hole plugging device according to claim 1, characterized in that, The end of the material cylinder extending into the hole is circumferentially provided with a sealing plate, and a filling area of the sealing material is formed between the sealing plate and the inner wall of the hole.
3. The shield segment hoisting hole or reserved grouting hole plugging device according to claim 2, characterized in that, The outer diameter of the sealing plate is smaller than the inner diameter of the penetrating channel.
4. The shield segment hoisting hole or reserved grouting hole plugging device according to claim 1, characterized in that, The adjusting component comprises a plurality of adjusting columns circumferentially and spacedly distributed on the base around the penetrating channel, wherein each adjusting column abuts against the wall of the pipe piece from one end and adjusts the spacing between the corresponding part on the base and the wall of the pipe piece.
5. The shield segment hoisting hole or reserved grouting hole plugging device according to claim 1, characterized in that, The base comprises a seat body and a connecting sleeve formed with the penetrating channel, wherein the connecting sleeve is fixedly connected with the embedded part, and the seat body is sleeved on the connecting sleeve.
6. The shield segment hoisting hole or reserved grouting hole plugging device according to claim 5, characterized in that, The connecting sleeve comprises a first tube body and a second tube body, wherein one end of the first tube body is threadedly connected with the embedded part, the other end penetrates through the seat body and is threadedly connected with the second tube body.
7. The shield segment hoisting hole or reserved grouting hole plugging device according to claim 1, characterized in that, The operating member comprises a support rod fixedly connected with the base, a connecting rod rotatably connected with the support rod through a first bearing, and an acting rod rotatably connected with the connecting rod and the pressing module through a second bearing and a third bearing respectively, as the connecting rod swings around the first bearing, the acting rod synchronously drives the pressing module to reciprocate axially along the material cylinder.
8. The shield segment hoisting hole or reserved grouting hole plugging device according to claim 7, characterized in that, The length of the part of the connecting rod between the first bearing and the second bearing is 0.15-0.3 times the total length of the connecting rod.
9. The shield segment hoisting hole or reserved grouting hole plugging device according to claim 1, characterized in that, The operating member comprises a bracket fixedly connected with the base, and a push rod threadedly connected with the bracket and parallel with the material cylinder, wherein the push rod is inserted into the material cylinder and fixedly connected with the pressing module.
10. The shield segment hoisting hole or reserved grouting hole plugging device according to claim 9, characterized in that, The center lines of the push rod, the pressing module and the material cylinder are coincident.