Sludge ceramsite cooling device

Abstract

The utility model discloses a sludge ceramsite cooling device which comprises a cooling device body, a first conveying roller device is arranged on one side of the cooling device body, and a second conveying roller device is arranged at the end, opposite to the first conveying roller device, of the other side of the cooling device body. Material carrying discs are arranged in the cooling device and at the upper ends of the first conveying roller device and the second conveying roller device, a first supporting frame is arranged at the lower end of the first conveying roller device, a second supporting frame is arranged at the lower end of the second conveying roller device, the cooling device comprises a third supporting frame, and a cooling box is arranged at the upper end of the third supporting frame; a conveying device is arranged at one side end of the cooling box, a cooling gas conveying pipe is arranged on the adjacent side of the conveying device, a collecting box is arranged at the right lower end of the third supporting frame, and a discharging pipe is arranged on one side of the collecting box. And the cooling process is uniform and efficient.

Description

TECHNICAL FIELD

[0001] The utility model relates to a sludge haydite technical field especially relates to a sludge haydite cooling device. BACKGROUND

[0002] Sludge haydite cooling device is widely used in sludge treatment and haydite production process, especially in haydite production needs to cool just formed haydite, to ensure its quality and stability in the production process. With the improvement of environmental protection requirement and the growth of sludge treatment demand, efficient cooling equipment becomes a vital link in the production line, the traditional sludge or haydite cooling system mainly relies on air natural cooling or water cooling mode, such cooling mode is not high in efficiency, and after water cooling, haydite needs to be dried, the process is complex, and the efficiency is not high. SUMMARY

[0003] The utility model discloses a purpose is just through the setting cooling gas spout and the accurate direction of cooling airflow, ensure that cooling gas can evenly cover material surface and take away heat, to improve cooling efficiency greatly, cooling process is more uniform, stable, avoids the problem of local overheating or uneven cooling.

[0004] The utility model discloses a cooling device for sludge haydite through the following technical scheme to realize the above-mentioned purpose:

[0005] A kind of sludge haydite cooling device, including cooling device, the first conveying roller device is arranged in the side of cooling device, the second conveying roller device is arranged with the opposite end of the first conveying roller device in the other side of cooling device, load tray is arranged in the inside of cooling device and the upper end of the first conveying roller device and the second conveying roller device, the first support frame is arranged in the lower end of the first conveying roller device, the second support frame is arranged in the lower end of the second conveying roller device, the third support frame is included in the cooling device, cooling box is arranged in the upper end of the third support frame, conveying device is arranged in the side end of cooling box, cooling gas pipe is arranged in the adjacent side of conveying device, collecting box is arranged in the lower end of the third support frame, exhaust pipe is arranged in the side of collecting box, a plurality of leakage holes are arranged in equidistance on load tray, for the entry of cooling gas, can more quickly cool down, and the liquid after cooling can also be discharged, cooling gas spray pipe is connected on cooling gas pipe, uniformly sprays cooling gas, to ensure that material can be quickly cooled in cooling process, the first conveying roller device is in the side of cooling device, the second conveying roller device is in the opposite end of cooling device. Their function is to convey sludge or haydite, ensure that material can be cooled fully in the inside of cooling device, cooling gas is uniformly sprayed on haydite or sludge by cooling gas spray pipe, ensure that cooling process is uniform and efficient, valve can accurately control the supply of cooling gas, optimize cooling efficiency, and avoid energy waste.

[0006] Further, the upper side of the cooling gas pipe is connected with a plurality of cooling gas injection pipes through the cooling box, the upper side of the cooling gas injection pipe is provided with a gas injection port, and the other side of the cooling gas injection pipe is provided with a valve for controlling the opening and closing of the cooling gas.

[0007] Further, the conveying device comprises a rotating motor, the rotating motor is fixedly connected with one side of the cooling box, a plurality of rotating round rods are connected through the inside of the cooling box, rotating bearings are arranged on the two sides of the rotating round rods, a chain wheel is connected with one side of the rotating round rod, a chain is connected with the chain wheel, and the output end of the rotating motor is connected with one rotating round rod.

[0008] Further, the first support frame, the second support frame and the third support frame are of the same height and on the same horizontal line.

[0009] Further, the upper end and the two sides of the cooling box are provided with square holes for the transportation of the material tray and the dissipation of heat.

[0010] Compared with the prior art, the utility model has the advantages that:

[0011] 1. Efficient cooling performance: through the uniform spraying design of the cooling gas injection pipe, the cooling gas flow can uniformly cover the surface of the ceramsite or sludge, ensuring uniform and efficient cooling process. The valve controls the adjustment of the gas flow, which can accurately adjust the flow of the cooling gas according to the requirements of the material, avoid energy waste, improve the cooling efficiency, and ensure that the material is quickly cooled during the cooling process.

[0012] 2. Energy-saving and efficient transmission system: the conveying device in the cooling device adopts a rotating motor and chain transmission system, which can provide greater power with lower power consumption, reduce energy waste and improve work efficiency. The overall system design ensures the effective use of energy, and the smooth mechanical operation helps to reduce energy consumption.

[0013] 3. Optimizing material processing and discharge design: The equidistantly arranged leakage holes on the carrier tray enable the cooling gas to enter and cool down quickly, and the cooled liquid can be discharged smoothly, improving the cooling efficiency and avoiding energy waste. The square hole design of the cooling box helps to transport the material and dissipate heat, further optimizing the operation effect of the cooling device. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 is a schematic view of the present application;

[0015] Fig. 2 is a schematic view of the cooling device of the present application;

[0016] Fig. 3 is a schematic view of the conveying device of the present application.

[0017] In the figure, 1-cooling device, 2-first conveying roller device, 3-second conveying roller device, 4-carrier tray, 5-first support frame, 6-second support frame, 11-third support frame, 12-cooling box, 13-conveying device, 14-cooling gas pipe, 141-cooling gas nozzle, 142-gas injection port, 143-valve, 131-rotation motor, 132-rotation round rod, 133-rotation bearing, 134-sprocket, 135-chain, 15-collection box, 16-discharge pipe. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0019] In combination with Figs. 1-3The illustrated, a kind of sludge ceramic cooling device, including cooling device 1, cooling device 1 one side is provided with first conveying roller device 2, cooling device 1 the other side is provided with second conveying roller device 3 with the opposite end of first conveying roller device 2, cooling device 1 inside and the upper end of first conveying roller device 2 and second conveying roller device 3 are provided with load tray 4, the lower end of first conveying roller device 2 is provided with first support frame 5, the lower end of second conveying roller device 3 is provided with second support frame 6, cooling device 1 includes third support frame 11, the upper end of third support frame 11 is provided with cooling box 12, cooling box 12 one side end is provided with conveying device 13, conveying device 13 adjacent side is provided with cooling gas pipe 14, the lower end of third support frame 11 is provided with collection box 15, collection box 15 one side is provided with discharge pipe 16, load tray is provided with several leakage holes at equal intervals, for the entry of cooling gas, can more quickly cool down, also can discharge the liquid after cooling, cooling gas spray pipe is connected on cooling gas pipe, uniformly spray cooling gas, to ensure that material can be quickly cooled during cooling process, first conveying roller device is in the side of cooling device, second conveying roller device is in the opposite end of cooling device. Their function is to convey sludge or ceramic, ensure that material can be fully cooled in cooling device, cooling gas is sprayed evenly on ceramic or sludge by cooling gas spray pipe, ensure that cooling process is uniform and efficient, valve can accurately control the supply of cooling gas, optimize cooling efficiency, and avoid energy waste.

[0020] The cooling gas pipe 14 is connected with several cooling gas pipes 141 on one side of the cooling box 12, the cooling gas pipes 141 are provided with gas outlets 142 on one side, and the other side of the cooling gas pipes 141 is provided with valves 143 for controlling the opening and closing of the cooling gas. The arrangement of the cooling gas pipes ensures that the cooling gas flow can uniformly cover the surface of the material. The gas outlet can guide the cooling gas flow accurately, so that the cooling gas can efficiently take away the heat, thereby realizing a uniform and stable cooling process. The use of the valve can adjust the flow of the cooling gas, so that the temperature control in the cooling process can be more accurate according to the different needs of the material, and the strength of the cooling gas flow can be controlled, and the waste of the cooling gas can be avoided. The conveying device 13 comprises a rotating motor 131 fixedly connected with one side of the cooling box 12, a plurality of rotating round rods 132 connected with the inside of the cooling box 12, rotating bearings 133 provided on both sides of the rotating round rods 132, a chain wheel 134 connected with one side of the rotating round rods 132, and a chain 135 connected with the chain wheel 134. The output end of the rotating motor 131 is connected with one rotating round rod 132, and the whole rotating round rod 132 is driven to rotate by the cooperation of the chain wheel 134 and the chain 135. The transmission system of the rotating motor and the chain can provide greater power with lower power consumption, reduce energy waste, and improve work efficiency. The design of the whole system ensures the effective use of energy, and reduces energy consumption through stable mechanical operation. The first support frame 5, the second support frame 6 and the third support frame 11 are of the same height and on the same horizontal line. The upper end and both sides of the cooling box 12 are provided with square holes for transporting the material tray 4 and dissipating heat.

[0021] Working principle: the sludge or ceramic particles enter from one side of the cooling device 1, are transported into the cooling device 1 by the first conveying roller device 2, the load tray 4 on the first conveying roller device 2 carries the material and ensures its smooth movement into the cooling device, in the process of the material flowing in the cooling device, the cooling gas is sprayed out from the cooling gas spray pipe 141, enters the material surface through the air jet 142, takes away the heat, reduces the temperature of the material, the airflow is uniformly distributed, ensures the cooling effect, the inside of the cooling device 1 is provided with a plurality of cooling gas spray pipes 141, each spray pipe is provided with a valve 143 for controlling the opening and closing and flow of the airflow, by adjusting the opening and closing state of the valve, the strength and temperature of the cooling airflow can be adjusted according to the temperature of different materials, so as to realize accurate temperature control and ensure uniform cooling of the material, the air jet 142 accurately guides the airflow, ensures that the cooling gas can efficiently take away the heat of the material, and makes the surface temperature of the material uniformly decrease, the cooling gas can avoid the problems of local overcooling or overheating caused by uneven airflow by controlling the layout and flow distribution of the spray pipe, the sludge or ceramic particles after cooling continue to be transported to the other end of the cooling device by the second conveying roller device 3, the second conveying roller device 3 also helps to ensure stable conveying of the material and avoid the phenomenon of blocking or accumulation, a collection box 15 is arranged directly below the cooling device for collecting the moisture or other liquid discharged from the material, the drain pipe 16 of the collection box 15 ensures smooth drainage and avoids the influence of the waste water generated in the cooling process on the operation of the equipment.

[0022] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be realized in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0023] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can be properly combined to form other embodiments that those skilled in the art can understand.

Claims

1. A sludge ceramsite cooling device, comprising a cooling device (1), characterized in that: The cooling device (1) has a first conveying roller device (2) on one side and a second conveying roller device (3) on the other side opposite to the first conveying roller device (2). The cooling device (1) has a material tray (4) inside and on the upper end of the first conveying roller device (2) and the second conveying roller device (3). The first conveying roller device (2) has a first support frame (5) at its lower end and the second conveying roller device (3) has a second support frame (6) at its lower end. The cooling device (1) includes a third support frame (11). The third support frame (11) has a cooling box (12) at its upper end. The cooling box (12) has a conveying device (13) on one side and a cooling air pipe (14) on the adjacent side of the conveying device (13). The third support frame (11) has a collection box (15) at its lower end and a discharge pipe (16) on one side of the collection box (15).

2. The sludge ceramsite cooling device according to claim 1, characterized in that: The cooling gas supply pipe (14) passes through the cooling box (12) on one side and is connected to several cooling gas nozzles (141) in a row. A jet nozzle (142) is provided on one side of the cooling gas nozzle (141), and a valve (143) is provided on the other side of the cooling gas nozzle (141) to control the switching of the cooling gas.

3. The sludge ceramsite cooling device according to claim 2, characterized in that: The conveying device (13) includes a rotating motor (131), which is fixedly connected to one side of the cooling box (12). Several rotating rods (132) are connected through the interior of the cooling box (12). Rotating bearings (133) are provided on both sides of the rotating rods (132). A sprocket (134) is connected to one side of the rotating rod (132), and a chain (135) is connected to the sprocket (134). The output end of the rotating motor (131) is connected to one of the rotating rods (132), and the rotating rod (132) is driven to rotate as a whole through the cooperation of the sprocket (134) and the chain (135).

4. The sludge ceramsite cooling device according to claim 3, characterized in that: The first support frame (5), the second support frame (6) and the third support frame (11) are at the same height and on the same horizontal line.

5. The sludge ceramsite cooling device according to claim 4, characterized in that: The cooling box (12) has square holes on its upper end and both sides for transporting the material tray (4) and dissipating heat.

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