Rubber ball cleaning and catching device for condenser
By using a motor-driven rotating shaft to alternately cover the channel with upper and lower baffles and combining it with a sealed door design, the problem of traditional ball catchers requiring downtime for maintenance is solved. This achieves ball diversion and continuous operation, improving production efficiency and equipment utilization.
Patent Information
- Application Number
- CN202520444376.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-14
AI Technical Summary
Traditional ball catchers require downtime for maintenance or cleaning, which affects production efficiency and increases downtime maintenance costs. Furthermore, the single channel results in low cleaning efficiency.
The rotating shaft is driven by a motor, which causes the upper and lower baffles to alternately cover the channel. Combined with the sealing door design, it realizes the diversion of the rubber balls and the switching of channels, allowing one side of the channel to continue to work during maintenance or cleaning.
This reduces downtime caused by maintenance or cleaning, improves production efficiency and equipment utilization, and ensures continuous operation of the equipment.
Smart Images

Figure CN223882841U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of rubber ball cleaning ball catcher, especially to a rubber ball cleaning ball catcher for condenser. BACKGROUND
[0002] The main function of the ball catcher is to separate the rubber balls from the circulating water, so that the rubber balls can participate in recycling, thereby continuously cleaning the condenser cooling pipes, the traditional ball catcher usually needs to be stopped for operation during maintenance or cleaning, which not only affects the production efficiency, but also may increase the cost of maintenance downtime, such as the Chinese patent "a rubber ball cleaning ball catcher for condenser", its application number is: "202320473931.8", it controls the descending speed of the rubber balls through the transmission assembly arranged below the water inlet pipe, controls the conveying speed of the rubber balls through the conveying speed of the conveying belt controlled by the first motor, realizes the control of the descending speed of the rubber balls while avoiding the blockage of the rubber balls, sets the flow guide assembly below the conveying assembly, the spiral flow guide piece directly guides the rubber balls out of the shell, further avoids the blockage of the rubber balls during the guiding process, thereby improving the working efficiency of the rubber ball collection and guiding, but the channel of the device for capturing and collecting rubber balls is single, and long downtime is still needed during maintenance and cleaning, which may affect the cleaning efficiency of the condenser. SUMMARY
[0003] The utility model aims at least solves one of the technical problems existing in the prior art, provides a rubber ball cleaning ball catcher for condenser, rotates through the motor drive rotating shaft, drives the upper baffle and lower baffle alternately covers the channel, forces the rubber ball to pass through the channel of the other side, at this time, the channel covered by the upper baffle and lower baffle can be opened through the sealing door arranged on the shell, thereby facilitating the maintenance and cleaning of the components of the ball catcher temple, and during this process, the other side channel works continuously, so it will not affect the operation of the whole device, which is beneficial to reduce the downtime caused by maintenance or cleaning, improve the production efficiency and the utilization rate of equipment.
[0004] The utility model also provides a kind of rubber ball cleaning catcher for condenser with above-mentioned, it include: shell, the upper surface of the shell is provided with inlet, the lower surface of the shell is provided with outlet, the front surface of the shell is fixedly connected with motor, the output of the motor is fixedly connected with rotating shaft, the lateral surface of the rotating shaft is fixedly connected with upper baffle, the lateral surface of the rotating shaft is fixedly connected with lower baffle, the front and rear inner wall of the shell is fixedly connected with partition, the side inner wall of the shell is slidably connected with collection bin one, the lower surface of the collection bin one is provided with filter hole one, the side inner wall of the shell is slidably connected with collection bin two, the lower surface of the collection bin two is provided with filter hole two, the left surface of the shell is rotatably connected with left sealing door by hinge, the right surface of the shell is rotatably connected with right sealing door by hinge, by above device, it is favorable to reduce the downtime caused by maintenance or cleaning, improve production efficiency and equipment utilization.
[0005] According to the utility model discloses a kind of rubber ball cleaning catcher for condenser, the rotating shaft is through the front surface of shell, and extend to the rear inner wall of shell, by above device, it is favorable to ensure the support and stable rotation of rotating shaft.
[0006] According to the utility model discloses a kind of rubber ball cleaning catcher for condenser, the partition is between upper baffle and lower baffle, and upper baffle and lower baffle cover the passage formed by partition and shell side inner wall, by above device, it is favorable to cover one of the passages in the inside of device.
[0007] According to the utility model discloses a kind of rubber ball cleaning catcher for condenser, the side inner wall of the shell and the left and right surfaces of partition are provided with limit slot, the side surface of the collection bin one and the collection bin two is located in the inside of limit slot, by above device, it is favorable to ensure the positioning and installation of collection bin.
[0008] According to the utility model discloses a kind of rubber ball cleaning catcher for condenser, the inner wall of the left sealing door and right sealing door is fixedly connected with sealing pad, the left sealing door and right sealing door cover collection bin one and collection bin two, by above device, it is favorable to enhance the sealing effect of left sealing door and right sealing door.
[0009] According to the utility model discloses a kind of rubber ball cleaning catcher for condenser, the collection bin one is located in the just above of collection bin two, the aperture of filter hole one is greater than the aperture of filter hole two, by above device, it is favorable to ensure that different sizes of rubber ball can be collected.
[0010] According to the utility model discloses a kind of rubber ball cleaning catcher for condenser, the side inner wall of the shell is provided with support table, the upper baffle is located in the upper of support table, by above device, it is favorable to guarantee the support stability of upper support plate.
[0011] The utility model relates to a kind of rubber ball cleaning ball catcher for condenser, collection bin one and collection bin two are located on the both sides of baffle, the lower surface of shell is fixedly connected with support leg, by above device, it is beneficial to the capture of rubber ball and support device in the passage of the both sides of baffle. BRIEF DESCRIPTION OF DRAWINGS
[0012] The utility model is further illustrated below in connection with drawings and examples;
[0013] Figure 1 It is the perspective view of the utility model rubber ball cleaning ball catcher for condenser;
[0014] Figure 2 It is the bottom view of the utility model rubber ball cleaning ball catcher for condenser;
[0015] Figure 3 It is the internal structure view of the utility model rubber ball cleaning ball catcher for condenser;
[0016] Figure 4 It is the section view of the utility model rubber ball cleaning ball catcher for condenser.
[0017] LEGEND:
[0018] 1, shell;2, inlet;3, left sealing door;4, support leg;5, motor;6, outlet;7, support table;8, baffle;9, upper baffle;10, rotating shaft;11, sealing gasket;12, collection bin one;13, collection bin two;14, right sealing door;15, filter hole one;16, filter hole two;17, lower baffle. DETAILED DESCRIPTION
[0019] This part will describe the specific embodiment of the utility model in detail, and the preferred embodiment of the utility model is shown in the drawings, and the drawings are used to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and overall technical scheme of the utility model, but it cannot be understood as the limitation of the protection scope of the utility model.
[0020] REFERENCE Figure 1 , Figure 2 WITH Figure 3The utility model discloses a kind of ball cleaning catcher for condenser with rubber ball, it includes: shell 1, the upper surface of shell 1 is provided with inlet 2, the lower surface of shell 1 is provided with outlet 6, the front surface of shell 1 is fixedly connected with motor 5, the output of motor 5 is fixedly connected with rotating shaft 1 rotating shaft 10 passes through the front surface of shell 1, and extend to the rear inner wall of shell 1, the side surface of rotating shaft 10 is fixedly connected with upper baffle 9, the side inner wall of shell 1 is provided with support platform 7, upper baffle 9 is located above support platform 7, the side surface of rotating shaft 10 is fixedly connected with lower baffle 17, the front and rear inner wall of shell 1 is fixedly connected with partition 8, partition 8 is located between upper baffle 9 and lower baffle 17, and upper baffle 9 and lower baffle 17 cover the passage formed by partition 8 and the side inner wall of shell 1;
[0021] Specifically, shell 1 is used as the main structure of the ball catcher, which protects the internal mechanical components and forms a closed working environment. The rubber balls enter the ball catcher through the inlet 2, and the filtered water flows out through the outlet. In this process, the motor 5 is started to provide power to drive the rotating shaft 10 to rotate. The rotating shaft 10 transmits the power generated by the motor 5 to the upper baffle 9 and the lower baffle 17. The upper baffle 9 and the lower baffle 17 rotate with the rotating shaft 10, covering one of the passages formed by the partition 8 and the side inner wall of the shell 1, so that the rubber balls are captured from the other side of the passage.
[0022] Referring to Figure 1 、 Figure 3 With Figure 4 The side inner wall of shell 1 is slidably connected with collection bin one 12, the lower surface of collection bin one 12 is provided with filter hole one 15, the side inner wall of shell 1 is slidably connected with collection bin two 13, the lower surface of collection bin two 13 is provided with filter hole two 16, collection bin one 12 is located directly above collection bin two 13, the aperture of filter hole one 15 is larger than the aperture of filter hole two 16, the left surface of shell 1 is rotatably connected with left sealing door 3 through a hinge, the right surface of shell 1 is rotatably connected with right sealing door 14 through a hinge, the left and right surfaces of the side inner wall of shell 1 and partition 8 are provided with limiting grooves, the side surfaces of collection bin one 12 and collection bin two 13 are located inside the limiting grooves, collection bin one 12 and collection bin two 13 are located on both sides of partition 8, the inner walls of left sealing door 3 and right sealing door 14 are fixedly connected with sealing gasket 11, left sealing door 3 and right sealing door 14 cover collection bin one 12 and collection bin two 13, the lower surface of shell 1 is fixedly connected with support leg 4;
[0023] Specifically, the water flow with the glue balls will enter the collection bin one 12 and the collection bin two 13 after passing through the other side channel of the partition plate 8, the collection bin one 12 and the collection bin two 13 collect the glue balls of different sizes respectively, the collection bin one 12 is located directly above the collection bin two 13, and since the aperture of the filter hole one 15 of the collection bin one 12 is larger than the aperture of the filter hole two 16 of the collection bin two 13, the small glue balls can be prevented from being captured, the left sealing door 3 and the right sealing door 14 cover the collection bin one 12 and the collection bin two 13, and simultaneously, the left sealing door 3 and the right sealing door 14 are connected through the hinge rotation, so that the left sealing door 3 and the right sealing door 14 are convenient to open and close, the internal components of the channel on one side can be cleaned or repaired during the opening of the channel on the other side, and the time of stopping the device is reduced, and the sealing gasket 11 enhances the sealing property of the left sealing door 3 and the right sealing door 14.
[0024] Working principle: the water flow carrying the glue balls enters the inside of the ball catcher from the inlet 2, after a series of processing processes, the filtered water flow will flow out from the outlet 6, in this process, the motor 5 serves as a power source, rotates through the driving rotating shaft 10, and then drives the upper baffle 9 and the lower baffle 17 to rotate, the upper baffle 9 and the lower baffle 17 cover one of the channels formed by the partition plate 8 and the inner wall of the shell 1 along with the rotation of the rotating shaft 10, so that the glue balls are forced to pass through the channel on the other side, two collection bins, the collection bin one 12 and the collection bin two 13, are arranged inside the channel, the two collection bins are located on the two sides of the partition plate 8 respectively, and the lower surfaces of the two collection bins are respectively provided with filter holes with different apertures, the filter hole one 15 and the filter hole two 16, the aperture of the filter hole one 15 is larger than the aperture of the filter hole two 16, so that the collection bin one 12 can collect the larger glue balls, and the collection bin two 13 can collect the smaller glue balls, so that the glue balls of different sizes can be effectively captured and separated, simultaneously, the shell 1 is provided with the left sealing door 3 and the right sealing door 14, the left sealing door 3 and the right sealing door 14 are connected through the hinge rotation on the left and right surfaces of the shell 1, and the sealing property is further enhanced through the built-in sealing gasket 11, when the internal components of the ball catcher need to be cleaned or repaired, the channel on one side covered by the upper baffle 9 and the lower baffle 17 can be conveniently opened, the channel on the other side continues to work, so that the time of stopping the device is reduced.
[0025] The embodiments of the utility model are described in detail in combination with the drawings above, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range possessed by the ordinary skilled in the art without departing from the purpose of the utility model.
Claims
1. A condenser ball cleaning catcher, characterized in that, include: The outer casing (1) has an inlet (2) on its upper surface and an outlet (6) on its lower surface. A motor (5) is fixedly connected to the front surface of the outer casing (1). A rotating shaft (10) is fixedly connected to the output end of the motor (5). An upper baffle (9) is fixedly connected to the side surface of the rotating shaft (10), and a lower baffle (17) is fixedly connected to the side surface of the rotating shaft (10). A partition is fixedly connected to the front and rear inner walls of the outer casing (1). The inner wall of the outer shell (1) is slidably connected to a collection chamber 1 (12), and a filter hole 1 (15) is provided on the lower surface of the collection chamber 1 (12). The inner wall of the outer shell (1) is slidably connected to a collection chamber 2 (13), and a filter hole 2 (16) is provided on the lower surface of the collection chamber 2 (13). The left surface of the outer shell (1) is rotatably connected to a left sealing door (3) via a hinge, and the right surface of the outer shell (1) is rotatably connected to a right sealing door (14) via a hinge.
2. A condenser ball cleaning catcher according to claim 1, characterized in that, The rotating shaft (10) passes through the front surface of the housing (1) and extends to the rear inner wall of the housing (1).
3. A condenser ball cleaning catcher according to claim 1, characterized in that, The partition (8) is located between the upper baffle (9) and the lower baffle (17), and the upper baffle (9) and the lower baffle (17) cover the channel formed by the partition (8) and the inner wall of the outer shell (1).
4. A condenser ball cleaning catcher according to claim 1, characterized in that, Limiting grooves are provided on the inner side wall of the outer shell (1) and the left and right surfaces of the partition (8), and the side surfaces of the first collection chamber (12) and the second collection chamber (13) are located inside the limiting grooves.
5. A condenser ball cleaning catcher according to claim 1, characterized in that, The inner walls of the left sealing door (3) and the right sealing door (14) are fixedly connected with sealing gaskets (11), and the left sealing door (3) and the right sealing door (14) cover the first collection chamber (12) and the second collection chamber (13).
6. A condenser ball cleaning catcher according to claim 1, characterized in that, The first collection chamber (12) is located directly above the second collection chamber (13), and the diameter of the first filter hole (15) is larger than the diameter of the second filter hole (16).
7. A condenser ball cleaning catcher according to claim 1, characterized in that, The inner side wall of the outer shell (1) is provided with a support platform (7), and the upper baffle (9) is located above the support platform (7).
8. A condenser ball cleaning catcher according to claim 1, characterized in that, The first collection chamber (12) and the second collection chamber (13) are located on both sides of the partition (8), and the lower surface of the outer shell (1) is fixedly connected with the support legs (4).
Citation Information
Patent Citations
Rubber ball cleaning and catching device for condenser
CN219977224U