Waste gas purification device for atmosphere control
By combining threaded connections with an air detector, the problem of cumbersome filter replacement is solved, enabling rapid filter replacement and efficient operation of the purification device, thus ensuring the stability and maintainability of the purification effect.
Patent Information
- Application Number
- CN202520477865.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-18
AI Technical Summary
The filter replacement process in existing exhaust gas purification devices is cumbersome and affects work efficiency.
The design employs a threaded connection, which simplifies the installation and removal of the filter by connecting the air intake component and the filter component via a threaded connection. An air quality monitor is used to monitor the purification effect in real time to determine when to replace the filter.
It enables rapid filter replacement and efficient operation of the device, improving work efficiency and ensuring the stability and maintainability of the purification effect.
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Figure CN223887669U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to exhaust gas purification technical field especially, it is a kind of exhaust gas purification device for air management. BACKGROUND
[0002] Atmospheric pollutants refer to those substances that are discharged into the atmosphere due to human activities or natural processes and have harmful effects on humans or the environment. Atmospheric pollutants are of many types, and can be divided into aerosol pollutants and gaseous state pollutants according to their characteristics. The prevention and control of atmospheric pollution is very comprehensive and systematic, involving environmental planning and management, energy utilization, pollution prevention and control and many other aspects.
[0003] According to the waste gas treatment purification device (grant announcement number CN216986879U) disclosed in Chinese patent document, it relates to the technical field of exhaust gas purification device, including purification tank, the purification tank top end fixedly connected with output pipe, the purification tank front end fixedly connected with input pipe, the input pipe inside is provided with fixed frame, the fixed frame inside fixedly connected with filter screen, the fixed frame top end inside fixedly connected with rotating shaft, the rotating shaft outside rotationally connected with clamping block, the clamping block is connected with input pipe, the rotating shaft outside is provided with torsion spring, the torsion spring both ends are respectively in contact with clamping block and fixed frame inner wall, the clamping block inside fixedly connected with gear, the waste gas treatment purification device is favorable to the fixation of fixed frame, improves fixed effect, increases stability, does not need to stop when replacing, improves work efficiency.
[0004] However, the above-mentioned scheme still has some deficiencies when in use:
[0005] When the filter screen needs to be taken out from the inside of the input pipe for replacement, the process is relatively cumbersome, which is not convenient for users to quickly take out and replace the filter screen, thereby affecting work efficiency.
[0006] Therefore, we propose a waste gas purification device for air management. UTILITY MODEL CONTENT
[0007] The utility model aims at solving the shortcomings in the prior art, when the filter screen needs to be taken out from the inside of the input pipe for replacement, the process is relatively cumbersome, which is not convenient for users to quickly take out and replace the filter screen, thereby affecting work efficiency.
[0008] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
[0009] An air purification device for air treatment includes a purification chamber. An air intake component is provided on the front of the purification chamber. A filter component is installed at the connection of the air intake component. An air supply component is installed on the outside of the filter component. An air detector is provided on the right side wall of the purification chamber. An exhaust port is provided on the top of the purification chamber.
[0010] The air intake assembly includes an air intake pipe, an air intake groove is provided inside the air intake pipe, and a connecting groove is provided inside the air intake pipe and outside the air intake groove. The outer side wall and the inner side wall of the connecting groove are provided with first connecting threads.
[0011] The filter assembly includes an installation pipe, on both the outer and inner walls of which a second connecting thread is provided. The installation pipe also has an installation balancing frame inside, and a filter element is installed inside the installation balancing frame.
[0012] The gas delivery assembly includes a gas delivery pipe, the inside of which is provided with a gas delivery groove, and a connecting flange is installed on the outside of the gas delivery groove.
[0013] As a preferred embodiment of this utility model, the air detector is used to monitor the gas after the purification chamber has been purified in real time, and to determine whether to replace the filter component based on the detection results.
[0014] As a preferred embodiment of this utility model, the air inlet pipe is fixedly installed on the front of the purification chamber, and the air inlet slot is connected to the interior of the purification chamber.
[0015] As a preferred embodiment of this utility model, the installation pipe is installed inside the connecting groove, and the installation pipe is threadedly connected to the two first connecting threads of the connecting groove through two second connecting threads.
[0016] As a preferred embodiment of this utility model, the thread length of the second connecting thread located on the inner side is less than the length of the second connecting thread located on the outer side, and the mounting and balancing frame is installed at one end of the second connecting thread located on the inner side, and the mounting and balancing frame is fixedly connected to the installation pipe.
[0017] As a preferred embodiment of this utility model, the gas supply pipe is fixed by being threadedly connected to the second connecting thread of the installation pipe through the gas supply groove.
[0018] As a preferred embodiment of this utility model, the gas transmission pipe is connected to an external pipeline via a connecting flange, thereby transmitting the gas to the filter assembly.
[0019] Compared with the prior art, the beneficial effects of this utility model are:
[0020] In this invention, a clever threaded connection design is used to connect the installation pipe in the filter assembly to the connecting groove of the air intake assembly. The outer and inner walls of the installation pipe are provided with second connecting threads, which match the first connecting threads on the outer and inner walls of the connecting groove. This threaded connection method allows the user to easily remove the filter element from the connecting groove by simply rotating the installation pipe when it needs to be replaced, avoiding complicated disassembly and installation steps, greatly shortening the time for replacing the filter and significantly improving work efficiency.
[0021] The gas delivery pipe is fixed by a threaded connection between the gas delivery groove and the second connecting thread of the installation pipe, and is connected to the external pipe through a connecting flange to transmit gas to the filter assembly. This connection method not only ensures the airtightness of gas transmission, but also facilitates the connection and disassembly of the gas delivery pipe, the filter assembly, and the external pipe, further improving the overall maintainability and practicality of the device.
[0022] Air quality monitors are used to monitor the gas after purification in the purification chamber in real time and determine whether to replace the filter components based on the test results. When the quality of the purified gas is found to be substandard, the monitor can promptly remind the user to replace the filter components, ensuring that the device is always in a highly efficient purification state and avoiding the impact of filter component failure on the exhaust gas purification effect. It also helps to extend the service life of the purification chamber and other components. Attached Figure Description
[0023] Figure 1 A schematic diagram of the main structure of an air pollution control waste gas purification device provided by this utility model;
[0024] Figure 2 A first-view schematic diagram of the gas delivery component connection of an air purification device for air treatment provided by this utility model;
[0025] Figure 3 A second-view schematic diagram of the gas delivery component connection of an air purification device for air treatment provided by this utility model;
[0026] Figure 4 A schematic diagram showing the air intake assembly, filter assembly, and gas delivery assembly of an air purification device for atmospheric treatment provided by this utility model;
[0027] Figure 5 A schematic diagram of the filter assembly of an air purification device for air treatment provided by this utility model;
[0028] Figure 6 This is a partial structural cross-sectional schematic diagram of an air purification device for atmospheric treatment provided by this utility model.
[0029] Legend: 1. Purification chamber; 21. Air inlet pipe; 22. Air inlet slot; 23. Connecting slot; 24. First connecting thread; 31. Installation pipe; 32. Second connecting thread; 33. Installation and balancing frame; 34. Filter element; 41. Air supply pipe; 42. Air supply slot; 43. Connecting flange; 5. Air detector; 6. Exhaust port. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0031] To facilitate understanding of this utility model, a more comprehensive description of this utility model will be provided below with reference to relevant embodiments, and several embodiments of this utility model will be given. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of this utility model more thorough and complete.
[0032] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0034] Example
[0035] like Figures 1-6As shown, this utility model provides a technical solution: the purification chamber 1, as the core housing component of the entire waste gas purification device, is made of high-strength corrosion-resistant materials, such as stainless steel or carbon steel with special anti-corrosion treatment. Its internal space is reasonably designed, providing a stable working environment for the subsequent waste gas purification process. It can effectively isolate harmful gases in the purification process, prevent them from leaking into the surrounding environment, and ensure the safety of operators and the surrounding environment. The shape and size of the chamber can be customized according to the actual application scenario and the amount of waste gas to be treated, so as to meet different engineering needs.
[0036] The intake pipe 21 in the intake assembly is the inlet channel for exhaust gas to enter the purification device. The intake pipe 21 is made of a material with good wear resistance and corrosion resistance, such as high-density polyethylene (HDPE) or a steel pipe lined with ceramic. The intake groove 22 opened inside the intake pipe 21 is the flow channel for exhaust gas. Its size is precisely calculated and designed according to the flow rate and velocity requirements of the exhaust gas to ensure that the exhaust gas can smoothly enter the purification chamber 1. The connecting groove 23 is opened on the outside of the intake groove 22. The outer and inner walls of the connecting groove 23 are provided with first connecting threads 24. This is to make a tight connection with the filter assembly. The threaded connection has the characteristics of firm connection and good sealing, which can effectively prevent exhaust gas from leaking at the connection.
[0037] The function of the intake pipe 21 is to introduce external exhaust gas into the purification device, the intake slot 22 provides a flow path for the exhaust gas, and the connecting slot 23 and its thread design are to achieve a reliable connection with the filter components, ensure the integrity and sealing of the entire intake system, and enable the exhaust gas to enter the subsequent treatment stage according to the predetermined path.
[0038] The installation pipe 31 in the filter assembly is also made of a corrosion-resistant and high-strength material, such as polypropylene (PP). The second connecting threads 32 on the outer and inner walls of the installation pipe 31 match the first connecting threads 24 of the intake assembly connection groove 23, enabling a convenient connection between the two. The installation balancing frame 33, located inside the installation pipe 31, plays a crucial supporting and positioning role. The installation balancing frame 33 is made of a lightweight but high-strength material, such as aluminum alloy or carbon fiber composite material. Because the second connecting threads 32 on the inner side of the installation pipe 31 need to match the two first connecting threads 24 of the connection groove 23… The connecting threads 24 are connected and fixed together, resulting in the air passage space in the installation pipe 31 having a shape that is larger on the outside and smaller on the inside. When the filter element 34 is installed, it will be blocked by the inner wall of the air inlet pipe 21. The installation balancing frame 33 is aligned with the inner wall of the air inlet pipe 21, so that the filter element 34 can completely fit the air inlet groove 22, thereby achieving the effect of complete filtration of exhaust gas. The filter element 34 selects a suitable filter material according to the composition and properties of the exhaust gas. For example, for exhaust gas containing dust and particulate matter, a high-efficiency fiber filter material can be selected; for exhaust gas containing harmful gas molecules, an activated carbon fiber filter material with adsorption function can be selected, etc.
[0039] The installation pipe 31 of the filter assembly is tightly connected to the air intake assembly through a threaded connection to ensure that the exhaust gas can smoothly enter the filtration area. The installation and balancing frame 33 solves the problem of irregular airflow space caused by the connection structure, so that the filter element 34 can be correctly installed and achieve the best filtration effect. The filter element 34, through its own filter material characteristics, intercepts, adsorbs or filters harmful substances in the exhaust gas, thus purifying the exhaust gas.
[0040] Since the second connecting thread 32 on the inner side of the installation pipe 31 needs to be connected and fixed with the two first connecting threads 24 of the connecting groove 23, the air passage space in the installation pipe 31 will be partially occupied by the inner wall of the air inlet pipe 21, resulting in the air passage space in the installation pipe 31 being larger on the outside and smaller on the inside. Therefore, when installing the filter element 34, it will be blocked by the inside of the air inlet pipe 21. Therefore, it is necessary to add a mounting balancing frame 33 to balance with the inner wall of the air inlet pipe 21, so that the filter element 34 can completely fit the air inlet groove 22 and achieve a complete filtration effect.
[0041] The gas transmission pipe 41 serves as the connection between the filter assembly and the external pipeline. The gas transmission groove 42 inside the pipe is the channel for gas transmission. The size and shape of the gas transmission groove 42 are designed according to the gas flow and pressure requirements to ensure efficient gas transmission. The connecting flange 43 installed on the outside of the gas transmission groove 42 is made of standard specification metal materials, such as carbon steel or stainless steel. The connecting flange 43 is connected to the external pipeline by bolts and other connectors. This connection method has the advantages of strong connection, easy disassembly and installation. At the same time, the gas transmission pipe 41 is fixed by the threaded connection between the gas transmission groove 42 and the second connecting thread 32 of the installation pipe 31, ensuring the sealing and stability of the gas transmission process.
[0042] The gas transmission tank 42 is responsible for the transmission of gas, and the connecting flange 43 is used to establish a connection with the external pipeline, so that the exhaust gas can smoothly enter the filter assembly for treatment from the external pipeline. The threaded connection with the installation pipe 31 ensures that the gas will not leak during the transmission process and maintains the stable operation of the entire gas transmission system.
[0043] The air quality monitor 5 employs advanced sensor technologies, such as electrochemical sensors and infrared sensors, to monitor the gas purified by the purification chamber 1 in real time. It can accurately detect the concentration of various pollutants in the gas, such as sulfur dioxide, nitrogen oxides, and particulate matter. Based on preset gas quality standards, when the purified gas quality is found to be substandard, the air quality monitor 5 will issue a signal to remind the user to replace the filter components. The display screen of the air quality monitor 5 can intuitively display the detected gas parameters and has data storage and transmission functions, facilitating long-term tracking and analysis of the purification effect by operators.
[0044] The exhaust port 6 is located at the top of the purification chamber 1. Its design takes into account the smoothness and safety of gas discharge. The size of the exhaust port 6 is calculated according to the processing capacity of the purification device to ensure that the purified gas can be discharged into the atmosphere in a timely and efficient manner. A protective net is usually installed at the exhaust port 6 to prevent foreign objects from entering the purification chamber 1. At the same time, it performs preliminary diffusion of the discharged gas to reduce the risk of excessively high local gas concentration.
[0045] The purified gas is safely and smoothly discharged into the outside atmosphere through exhaust port 6. The protective net ensures the cleanliness and normal operation of the purification chamber 1 and prevents foreign objects from entering and affecting the purification effect.
[0046] Work process summary
[0047] Exhaust gas introduction: External exhaust gas is transmitted to the filter assembly through the external pipe connected to the gas transmission assembly via the gas transmission groove 42 of the gas transmission pipe 41. The gas transmission pipe 41 is connected to the external pipe through the connecting flange 43 to ensure a firm connection and good sealing. At the same time, the gas is accurately introduced into the filter assembly through the threaded connection with the installation pipe 31.
[0048] Filtration process: After the exhaust gas enters the installation pipe 31, it is filtered by the filter element 34. Due to the function of the installation balancing frame 33, the filter element 34 can completely fit the air inlet slot 22, effectively filtering the harmful substances in the exhaust gas. The installation pipe 31 is connected to the air inlet component connecting slot 23 by a thread, which ensures a tight fit between the filter component and the air inlet component, so that the exhaust gas can only enter the air inlet slot 22 through the filter element 34, and then enter the purification chamber 1.
[0049] Purification treatment: After the filtered waste gas enters the purification chamber 1, it undergoes further purification treatment inside the purification chamber 1. The specific purification methods may include various technologies such as chemical adsorption and catalytic reaction, depending on the specific composition of the waste gas and the purification requirements.
[0050] Emission monitoring: After purification, the gas is discharged through exhaust port 6. During this process, air quality detector 5 monitors the purified gas in real time. If the gas quality meets the standards, the exhaust gas is discharged normally. If the gas quality does not meet the standards, air quality detector 5 will send a signal to remind the user to replace the filter components to ensure the subsequent purification effect.
[0051] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A waste gas purification device for air pollution control, comprising a purification chamber (1), characterized in that: The front of the purification box (1) is provided with an air intake component, a filter component is installed at the connection of the air intake component, an air supply component is installed on the outside of the filter component, an air detector (5) is provided on the right side wall of the purification box (1), and an exhaust port (6) is provided on the top of the purification box (1). The air intake assembly includes an air intake pipe (21), an air intake groove (22) is provided inside the air intake pipe (21), a connecting groove (23) is provided inside the air intake pipe (21) and outside the air intake groove (22), and a first connecting thread (24) is provided on both the outer side wall and the inner side wall of the connecting groove (23). The filter assembly includes an installation pipe (31), and the outer and inner walls of the installation pipe (31) are provided with second connecting threads (32). The installation pipe (31) is also provided with an installation balancing frame (33), and a filter element (34) is installed inside the installation balancing frame (33). The gas delivery assembly includes a gas delivery pipe (41), the inside of which is provided with a gas delivery groove (42), and a connecting flange (43) is installed on the outside of the gas delivery groove (42).
2. The waste gas purification device for air pollution control according to claim 1, characterized in that: The air detector (5) is used to monitor the gas after the purification chamber (1) has been purified in real time, and to determine whether to replace the filter components based on the test results.
3. The waste gas purification device for air pollution control according to claim 2, characterized in that: The air inlet pipe (21) is fixedly installed on the front of the purification box (1), and the air inlet slot (22) is connected to the interior of the purification box (1).
4. The waste gas purification device for air pollution control according to claim 3, characterized in that: The installation pipe (31) is installed inside the connecting groove (23), and the installation pipe (31) is threadedly connected to the two first connecting threads (24) of the connecting groove (23) through two second connecting threads (32).
5. The waste gas purification device for air pollution control according to claim 4, characterized in that: The thread length of the second connecting thread (32) located on the inner side is less than the length of the second connecting thread (32) on the outer side, and the mounting trim frame (33) is installed at one end of the second connecting thread (32) located on the inner side, and the mounting trim frame (33) is fixedly connected to the mounting pipe (31).
6. The waste gas purification device for air pollution control according to claim 5, characterized in that: The gas supply pipe (41) is threadedly connected to the second connecting thread (32) of the installation pipe (31) through the gas supply groove (42), thereby achieving fixation.
7. The waste gas purification device for air pollution control according to claim 6, characterized in that: The gas supply pipe (41) is connected to an external pipeline via a connecting flange (43) to transmit gas to the filter assembly.
Citation Information
Patent Citations
Purification device for waste gas treatment
CN216986879U