Environment-friendly disperse blue processing equipment
By designing a combined structure of a rotary drum-driven feeding cylinder and a sealing plate, the pollution problem caused by raw material residue in the processing of disperse blue was solved, achieving efficient and environmentally friendly raw material addition and reactor sealing, thus improving production efficiency and environmental friendliness.
Patent Information
- Application Number
- CN202520478627.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-19
AI Technical Summary
During the processing of Disperse Blue, residues of raw materials at the filling port can cause mixing reactions, forming clumps or contaminants, increasing the processing load and exacerbating environmental pollution.
Design an environmentally friendly disperse blue processing device, which adopts a combination structure of a rotary drum and a feeding drum. The rotary drum drives the feeding drum to switch cyclically, ensuring that each raw material is injected into the reaction vessel through a dedicated channel. A sealing plate is installed at the injection port to automatically seal and prevent cross-mixing and the escape of pollutants.
It effectively avoids residual mixing of raw materials at the filling port, reduces the generation of pollutants, improves cleaning efficiency and environmental friendliness of production, and ensures the sealing of the reactor interior and production efficiency.
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Figure CN223887968U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the production technical field of coating white board, specifically is an environmental protection type dispersed blue processing equipment. BACKGROUND
[0002] The environmental protection type dispersed blue is a kind of dispersed dyestuff meeting environmental protection requirement.This kind of dyestuff is widely used in textile industry, mainly for dyeing process, can bring bright, lasting blue to textile, its itself is usually dark blue powder, and the environmental pollution generated in production and use process is less.
[0003] In the processing process of dispersed blue, usually need to use multiple chemical raw materials, these raw materials need to be mixed according to specific proportion and order, so there will be an order of addition, which may cause part of raw materials to be left in the filling port during the process, mixed and reacted, thereby forming agglomerates or pollutants, which not only causes raw material waste, but also increases the processing load due to difficult cleaning and aggravates environmental pollution. Therefore, a new technical solution is needed to solve it. UTILITY MODEL CONTENT
[0004] The utility model aims at overcoming the deficiency of prior art, adapting to reality needs, provide an environmental protection type dispersed blue processing equipment to solve the technical problem that part of raw materials is left in the filling port during the current raw material filling, causing mixed pollution.
[0005] In order to realize the purpose of the utility model, the technical scheme adopted by the utility model is as follows: an environmental protection type dispersed blue processing equipment is designed, which comprises a reaction kettle main body and a supporting plate, the top central part of the supporting plate is rotatably connected with a rotating drum, four connecting rods are fixedly connected with the outer side wall of the rotating drum in a circumferential array, the end of the connecting rod away from the rotating drum is fixedly connected with a vertical frame, the inner side of the vertical frame is vertically slidably connected with a sliding block, the outer side wall of the sliding block is fixedly connected with a feeding cylinder, and a spring is fixedly connected between the sliding block and the inner bottom of the vertical frame; the top right side of the reaction kettle main body is provided with a filling port, the horizontal height of the filling port corresponds to the outer side wall of the reaction kettle, which is provided with a horizontal cutting groove, and the bottom central part of the supporting plate is rotatably connected with a transmission rod between the supporting frame, the outer side wall of the transmission rod is fixedly connected with four closed plates in a circumferential array.
[0006] Preferably, a feeding groove is formed on the surface of the supporting plate above the filling port, a No. 1 side frame is fixedly connected with the outer side wall of the feeding groove, an electric push rod is fixedly connected with the top end of the No. 1 side frame, and the telescopic end of the electric push rod penetrates through the top surface of the No. 1 side frame.
[0007] Preferably, the side wall of the feeding groove is fixedly connected with one end of the anti-dripping groove, the other end of the anti-dripping groove is fixedly connected with the side wall of the water receiving groove, the bottom of the water receiving groove is provided with a drain pipe, and the drain pipe is communicated with the water receiving groove.
[0008] Preferably, the outer side wall of the water collecting groove is fixedly connected with a second side frame, a water suction pipe penetrates through the top end of the second side frame, a spray head is sealingly connected to one end of the water suction pipe penetrating through the second side frame, the other end of the water suction pipe is in communication with the water outlet of a water pump, and the water inlet of the water pump is in communication with an external water source through a pipeline.
[0009] Preferably, the top end of the support plate is provided with an air inlet on the right side, and a heating fan is detachably connected to the top end surface of the support plate above the opening of the air inlet through bolts.
[0010] Preferably, the outer side wall of the reaction kettle body is fixedly connected with a support frame, the top end of the support frame is fixedly connected to the bottom of the support plate, a servo motor is fixedly connected to the bottom surface of the support frame below the transmission rod, and the transmission shaft tail end of the servo motor is fixedly connected to the bottom end of the transmission rod.
[0011] Preferably, the top end of the support plate on one side of the water collecting groove and the air inlet is fixedly connected with a water pump and a heating fan extrusion switch respectively, and the top end of the transmission rod is fixedly connected with the rotating drum.
[0012] Compared with the prior art, the utility model has the advantages that:
[0013] 1. The utility model discloses a rotating drum and four charging barrels are arranged on the top end of the support plate, the rotating drum drives four groups of charging barrels to cyclically switch, each kind of raw material is injected into the reaction kettle through a special channel, and the problems of cross mixing and residue of multiple raw materials at the filling opening are completely avoided.
[0014] 2. The utility model discloses that the horizontal position of the transverse groove is provided with a closing plate, the closing plate and the charging barrel are interlinked, the filling opening is automatically closed after charging is completed, the inside of the reaction kettle is strictly sealed, harmful substances are prevented from escaping and external pollution from invading, and the closing plate automatically opens the filling opening when charging is needed, so that normal raw material addition is not affected. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a whole view of the utility model;
[0016] Figure 2 It is a partial structure schematic view of the utility model;
[0017] Figure 3This is a schematic diagram of the cross-sectional structure of the support plate of this utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the closed plate of this utility model;
[0019] In the diagram: 1. Reactor body; 101. Filling port; 102. Cross-cut groove; 2. Support frame; 3. Support plate; 4. Rotary drum; 401. Transmission rod; 402. Servo motor; 5. Connecting rod; 6. Vertical frame; 7. Slider; 701. Spring; 702. Feeding cylinder; 8. Feed trough; 9. Water receiving trough; 901. Anti-drip trough; 902. Drain pipe; 10. Air inlet; 11. Side frame No. 1; 12. Electric actuator; 13. Side frame No. 2; 14. Water suction pipe; 141. Nozzle; 142. Water pump; 15. Heating fan; 16. Sealing plate; 17. Squeeze switch. Detailed Implementation
[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0021] Example 1: An environmentally friendly disperse blue processing device, see [link to example]. Figures 1 to 4 The reactor includes a reactor body 1 and a support plate 3. A support frame 2 is fixedly connected to the outer wall of the reactor body 1. The top of the support frame 2 is fixedly connected to the bottom of the support plate 3. A transmission rod 401 is rotatably connected between the bottom center of the support plate 3 and the support frame 2. Four sealing plates 16 are fixedly connected in a circular array on the outer wall of the transmission rod 401. A rotating cylinder 4 is rotatably connected to the top center of the support plate 3. The top of the transmission rod 401 is fixedly connected to the rotating cylinder 4. Therefore, the transmission rod 401 simultaneously drives the rotating cylinder 4 and the sealing plates 16 to rotate. The bottom surface of the support frame 2 directly below the transmission rod 401 is fixedly connected to the support frame 3. A servo motor 402 is fixedly connected to the bottom end of the transmission shaft of the servo motor 402. When the servo motor 402 rotates, the transmission rod 401 drives the sealing plate 16 and the rotating drum 4 to rotate, so that the upper feeding cylinder 702 and the lower sealing plate 16 alternately reach the filling port 101 to perform two operations: adding raw materials and sealing the filling port 101. This avoids the mixing of raw material residues at the filling port 101 of the reactor body 1, which would cause pollution, and also ensures that the reactor body 1 can remain sealed during the reaction, thus improving the environmental friendliness and practicality of the device.
[0022] Specifically, four connecting rods 5 are fixedly connected in a circular array on the outer wall of the rotating drum 4. A vertical frame 6 is fixedly connected to the end of the connecting rod 5 away from the rotating drum 4. A slider 7 is vertically slidably connected to the inner side of the vertical frame 6. A feeding cylinder 702 is fixedly connected to the outer wall of the slider 7. A spring 701 is fixedly connected between the slider 7 and the inner bottom of the vertical frame 6. When the feeding cylinder 702 is pushed downward, the slider 7 will slide downward and squeeze the spring 701. When the pushing force disappears, the spring 701 will push the slider 7 and the feeding cylinder 702 upward, so that the feeding cylinder 702 can leave the filling port 101, and the rotating drum 4 can rotate normally to realize the replacement of the feeding cylinder 702.
[0023] Furthermore, a feeding groove 8 is provided on the surface of the support plate 3 directly above the filling port 101. A first side frame 11 is fixedly connected to the outer wall of the feeding groove 8, and an electric push rod 12 is fixedly connected to the top of the first side frame 11. The telescopic end of the electric push rod 12 passes through the top surface of the first side frame 11. When the feeding cylinder 702 reaches directly above the feeding groove 8, the electric push rod 12 is activated and extends downward. Its telescopic end pushes the feeding cylinder 702 downward until it enters the filling port 101. Adding materials to the feeding cylinder 702 at the same time can prevent the mixing of various raw materials at the filling port 101. It should be noted that when the electric push rod 12 pushes the feeding cylinder 702 to the lowest position, the bottom of the feeding cylinder 702 will completely pass through the filling port 101 and be located inside the reactor body 1. At this time, the material can completely avoid sticking to the inner wall of the filling port 101, ensuring that the raw materials completely enter the interior of the reactor body 1, avoiding waste and ensuring the cleanliness of the filling port 101.
[0024] It is worth noting that the side wall of the feed trough 8 is fixedly connected to one end of the anti-drip trough 901, and the other end of the anti-drip trough 901 is fixedly connected to the side wall of the water receiving trough 9. The anti-drip trough 901 is arc-shaped, connecting the feed trough 8 and the water receiving trough 9. It is located directly below the path of the feeding cylinder 702 moving from the feed trough 8 to the water receiving trough 9, thereby catching the raw material that may drip from the inner wall of the feeding cylinder 702, preventing it from sticking to the surface of the support plate 3 and causing pollution, thus improving the environmental friendliness of the device. In addition, the inside of the anti-drip trough 901 is slightly inclined to one side of the water receiving trough 9, so that the received raw material flows into the water receiving trough 9 for collection. A drain pipe 902 is provided at the bottom of the water receiving trough 9, and the drain pipe 902 is connected to the water receiving trough 9. The washing water mixed with raw material can be drained through the drain pipe 902 and sent to a special wastewater treatment equipment for treatment, avoiding pollution to the outside world.
[0025] Specifically, such as Figure 4As shown, a filling port 101 is provided on the top right side of the reactor body 1. A transverse groove 102 is provided on the outer side wall of the reactor corresponding to the horizontal height of the filling port 101. The transverse groove 102 is connected to the filling port 101, and the transverse groove 102 itself can accommodate the sliding of the sealing plate 16. Its height is consistent with the thickness of the sealing plate 16. Therefore, the filling port 101 can be closed after the sealing plate 16 is slid in.
[0026] It should be noted that the top and bottom edges of the sealing plate 16 are equipped with high-temperature resistant sealing strips. After sliding into the transverse groove 102 and aligning with the filling port 101, the sealing plate 16 can fill and block the gap between the filling port 101 and the transverse groove 102, thereby keeping the interior of the reactor body 1 sealed and protected from external influences.
[0027] It is worth noting that, such as Figure 1 and Figure 4 As shown, an air inlet 10 is provided on the top right side of the support plate 3. A heating fan 15 is detachably connected to the top surface of the support plate 3 above the opening of the air inlet 10 by bolts. The heating fan 15 will draw air upwards and draw air towards the feeding cylinder 702. Under the blowing of the high-speed hot airflow, the feeding cylinder 702 will be restored to dryness, which is convenient for subsequent use. If the drying time is too short and the drying is not complete, it can be blown several more times in subsequent rotations until it is restored to dryness.
[0028] It is worth noting that, such as Figure 3 As shown, a second side frame 13 is fixedly connected to the outer wall of the water receiving tank 9. A water suction pipe 14 passes through the top of the second side frame 13. One end of the water suction pipe 14, which passes through the second side frame 13, is sealed and connected to a nozzle 141. The other end of the water suction pipe 14 is connected to the outlet of the water pump 142. The inlet of the water pump 142 is connected to an external water source through a pipe. When the water pump 142 is working, it will spray clean water from the nozzle 141 along the water suction pipe 14. The surface of the nozzle 141 has several holes to facilitate water separation and to rinse various parts of the feeding cylinder 702, washing away the raw materials and restoring them to cleanliness. The water flow from the nozzle 141 is relatively slow to avoid high-speed impact on the feeding cylinder 702, which would cause water droplets to scatter. At the same time, the water spray range is precisely controlled within the feeding cylinder 702 to clean the inner and outer walls of the feeding cylinder 702, ensuring that the raw materials are rinsed clean.
[0029] In practical use, such as Figure 1 and Figure 3As shown, the top of the support plate 3 on one side of the water tank 9 and the air inlet 10 is fixedly connected to the squeeze switches 17 of the water pump 142 and the heating fan 15, respectively. When the corresponding feeding cylinder 702 reaches directly above the water tank 9 and the heating fan 15, the two squeeze switches 17 will be squeezed by the corresponding connecting rods 5, thereby connecting the circuit of the water pump 142 and the heating fan 15. The water pump 142 draws clean water from the external water source into the water pipe 14 and sprays it out from the nozzle 141 to rinse the feeding cylinder 702, while the heating fan 15 blows air upward to dry the feeding cylinder 702 and keep it clean. The two work together to clean the feeding cylinder 702 after use, which is convenient for subsequent continuous use.
[0030] In addition, all components designed in this utility model are general standard parts or components known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. Those skilled in the art can fully implement them, so there is no need to elaborate. The content protected by this utility model does not involve improvements to the internal structure and method.
[0031] The embodiments disclosed herein are preferred embodiments, but are not limited thereto. Those skilled in the art can readily grasp the spirit of this utility model based on the above embodiments and make different extensions and variations. However, as long as they do not depart from the spirit of this utility model, they are all within the protection scope of this utility model.
Claims
1. An environmentally friendly dispersed blue processing device, comprising a reaction vessel body (1) and a support plate (3), characterized in that, A rotating cylinder (4) is rotatably connected to the top center of the support plate (3). Four connecting rods (5) are fixedly connected in a circular array on the outer side wall of the rotating cylinder (4). A vertical frame (6) is fixedly connected to the end of the connecting rod (5) away from the rotating cylinder (4). A slider (7) is vertically slidably connected to the inner side of the vertical frame (6). A feeding cylinder (702) is fixedly connected to the outer side wall of the slider (7). A spring (701) is fixedly connected between the slider (7) and the inner bottom of the vertical frame (6). A filling port (101) is opened on the right side of the top of the reactor body (1). A transverse groove (102) is opened on the outer side wall of the reactor corresponding to the horizontal height of the filling port (101). A transmission rod (401) is rotatably connected between the bottom center of the support plate (3) and the support frame (2). Four closed plates (16) are fixedly connected in a circular array on the outer side wall of the transmission rod (401).
2. The environmentally friendly dispersed blue processing equipment as described in claim 1, characterized in that, A feeding groove (8) is provided on the surface of the support plate (3) directly above the filling port (101). A first side frame (11) is fixedly connected to the outer wall of the feeding groove (8). An electric push rod (12) is fixedly connected to the top of the first side frame (11). The telescopic end of the electric push rod (12) passes through the top surface of the first side frame (11).
3. The environmentally friendly dispersed blue processing equipment as described in claim 2, characterized in that, The side wall of the feed trough (8) is fixedly connected to one end of the anti-drip trough (901), and the other end of the anti-drip trough (901) is fixedly connected to the side wall of the water receiving trough (9). A drain pipe (902) is provided at the bottom of the water receiving trough (9), and the drain pipe (902) is connected to the water receiving trough (9).
4. The environmentally friendly dispersed blue processing equipment as described in claim 3, characterized in that, The outer wall of the water receiving tank (9) is fixedly connected to a second side frame (13). A water pumping pipe (14) passes through the top of the second side frame (13). One end of the water pumping pipe (14) that passes through the second side frame (13) is sealed and connected to a nozzle (141). The other end of the water pumping pipe (14) is connected to the outlet of the water pump (142).
5. The environmentally friendly dispersed blue processing equipment as described in claim 1, characterized in that, An air inlet (10) is provided on the right side of the top of the support plate (3), and a heating fan (15) is detachably connected to the top surface of the support plate (3) above the opening of the air inlet (10) by bolts.
6. The environmentally friendly dispersed blue processing equipment as described in claim 1, characterized in that, A support frame (2) is fixedly connected to the outer wall of the reactor body (1). The top of the support frame (2) is fixedly connected to the bottom of the support plate (3). A servo motor (402) is fixedly connected to the bottom surface of the support frame (2) directly below the transmission rod (401). The tail end of the transmission shaft of the servo motor (402) is fixedly connected to the bottom end of the transmission rod (401).
7. The environmentally friendly dispersed blue processing equipment as described in claim 3, characterized in that, The top of the support plate (3) on one side of the water receiving tank (9) and the air inlet (10) is fixedly connected to the squeeze switch (17) of the water pump (142) and the heating fan (15), respectively, and the top of the transmission rod (401) is fixedly connected to the rotating drum (4).