48PIN transformer AOI visual inspection equipment belt distribution mechanism
By using a speed-regulating motor to drive a flat belt and synchronous pulley in conjunction with a tilting track and a material dispensing cylinder, the problem of relying on manual labor for dispensing traditional 48-pin transformers has been solved, realizing an automated, stable, and efficient transformer dispensing process.
Patent Information
- Application Number
- CN202520204654.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-02-10
AI Technical Summary
In the traditional production of 48-pin transformers, the material sorting process relies on manual assistance, resulting in low automation, low production efficiency, and a high risk of errors.
The system uses a speed-regulating motor and synchronous pulley to drive a flat belt, combined with a tilting track and a material distribution cylinder. It utilizes material distribution clamps and limit side plates to achieve automated material distribution, ensuring stable transport and separation of transformers.
It enables stable and rapid automatic material distribution for transformers, improving production efficiency, reducing manual intervention, and lowering the risk of errors.
Smart Images

Figure CN223888496U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material distribution technology for testing equipment, and in particular to a belt material distribution mechanism for an AOI visual inspection equipment for a 48PIN transformer. Background Technology
[0002] The belt conveyor mechanism of the 48PIN transformer AOI visual inspection equipment is an automated device applied in the production and inspection process of 48PIN transformers. It is mainly based on the belt conveyor system and uses a series of mechanical structures and power components to orderly separate and transport the 48PIN transformers to be inspected, so as to meet the requirements of AOI visual inspection equipment to accurately inspect individual transformers.
[0003] Traditional methods may rely more on manual assistance for material sorting, with limited automation. Manual placement and separation of transformers is slow and inefficient, making it impossible to work continuously and efficiently for long periods. Interruptions in material sorting are common, which not only reduces production efficiency but may also introduce more errors due to human factors. Utility Model Content
[0004] The purpose of this invention is to provide a belt feeding mechanism for an AOI visual inspection equipment for a 48PIN transformer. By using this device, the above-mentioned problems can be solved.
[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a belt feeding mechanism for an AOI visual inspection equipment for PIN transformers, including a flat belt, a flipping track at the front end of the flat belt, a synchronous pulley at the front end of the right side of the flat belt, a speed-regulating motor at the front end of the bottom of the flat belt, the speed-regulating motor being connected to one of the synchronous pulleys, a feeding cylinder at the front end of the left side of the flat belt, and feeding components on both sides of the top of the flat belt.
[0006] Preferably, the material distribution assembly includes limiting side plates disposed on both sides of the top of the flat belt, material distribution clamps disposed on both sides of the front end of the top of the flat belt, and a feeding inclined block fixed to the rear end of the material distribution clamp.
[0007] Preferably, the two sets of limiting side plates are symmetrical on both sides of the top center line of the flat belt, the material distribution clamp on the right side of the top of the flat belt is fixed to the right side of the top of the flat belt, and the material distribution clamp on the left side of the top of the flat belt is fixed to the output end of the material distribution cylinder.
[0008] Preferably, a tensioning pulley is provided above the speed-regulating motor, and the tensioning pulley is located at the front end of the bottom of the flat belt.
[0009] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0010] This utility model provides a belt feeding mechanism for an AOI visual inspection equipment for PIN transformers. The mechanism uses a speed-regulating motor and a synchronous pulley to drive a flat belt and a rotating track to continuously and stably transport transformers. The feeding cylinder and feeding clamp automatically complete the feeding operation without much manual intervention. Compared with traditional feeding methods, this continuous automatic feeding process greatly speeds up material handling and makes the entire production process smoother and more efficient.
[0011] This utility model provides a belt feeding mechanism for an AOI visual inspection equipment for PIN transformers. The PIN transformers are limited by limiting side plates on both sides of the top of the flat belt, which prevents the PIN transformers from falling off the flat belt and ensures the stability of the transformers during the transportation process. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the material distribution mechanism of this utility model.
[0013] The following are the annotations in the figure: 30, flat belt; 301, limiting side plate; 302, material distribution clamp; 303, feeding inclined block; 31, speed regulating motor; 32, material distribution cylinder; 33, tensioning wheel; 34, synchronous wheel; 35, tilting track. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.
[0016] Combination Figure 1This utility model discloses a belt feeding mechanism for a 48-pin transformer AOI visual inspection equipment, comprising a flat belt 30, a tilting track 35 at the front end of the flat belt 30, a synchronous pulley 34 at the front end of the right side of the flat belt 30, a speed-regulating motor 31 at the front end of the bottom of the flat belt 30, the speed-regulating motor 31 being connected to one of the synchronous pulleys 34, a feeding cylinder 32 at the front end of the left side of the flat belt 30, and feeding components on both sides of the top of the flat belt 30, the feeding components including limiting devices on both sides of the top of the flat belt 30. Side plate 301, material distribution clamps 302 are provided on both sides of the top front end of flat belt 30, feeding inclined block 303 is fixed at the rear end of material distribution clamp 302, two sets of limiting side plates 301 are symmetrical on both sides of the top center line of flat belt 30, the material distribution clamp 302 on the right side of the top of flat belt 30 is fixed to the right side of the top of flat belt 30, the material distribution clamp 302 on the left side of the top of flat belt 30 is fixed to the output end of material distribution cylinder 32, tensioning wheel 33 is provided above speed regulating motor 31, and tensioning wheel 33 is provided at the front end of the bottom of flat belt 30.
[0017] Working principle:
[0018] Start the speed regulating motor 31, which, together with the synchronous pulley 34, provides driving force for the flat belt 30 and the tilting track 35. Place the 48-pin transformer on top of the flat belt 30 and use the flat belt 30 to transport the 48-pin transformer. The limiting side plates 301 on both sides of the top of the flat belt 30 limit the transported 48-pin transformer to prevent it from falling off the flat belt 30 and ensure the stability of the transformer during the transport process.
[0019] When the 48-pin transformer is conveyed between the material distribution clamps 302, the material distribution cylinder 32 pushes the material distribution clamps 302 to clamp the 48-pin transformer, blocking the subsequent conveyed transformers. The unclamped transformers are conveyed by the flat belt 30 to the turning track 35 for continued conveying. After a certain distance from the clamped transformers, the material distribution cylinder 32 drives the material distribution clamps 302 to retract and stop clamping the transformers. By repeating the above operation, multiple transformers can be processed by material distribution.
[0020] The side wall corresponding to the feeding inclined block 303 is an inclined side. The inclined side wall of the feeding inclined block 303 can guide the transformer being transported, so that the transformer can be accurately delivered between the material distribution plates 302.
[0021] The function of the tensioner 33 is to adjust the tension of the flat belt 30, ensuring that the flat belt 30 will not slip or deviate due to being too loose or too tight during operation, thereby ensuring the stable operation and transmission efficiency of the flat belt 30.
[0022] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A belt conveyor feeding mechanism for an AOI visual inspection equipment for a 48-pin transformer, comprising a flat belt (30), characterized in that: A tilting track (35) is provided at the front end of the flat belt (30), a synchronous pulley (34) is provided at the front end of the right side of the flat belt (30), a speed regulating motor (31) is provided at the front end of the bottom of the flat belt (30), the speed regulating motor (31) is connected to one of the synchronous pulleys (34), a material dispensing cylinder (32) is provided at the front end of the left side of the flat belt (30), and material dispensing components are provided on both sides of the top of the flat belt (30).
2. The belt conveyor feeding mechanism for a 48-pin transformer AOI visual inspection equipment according to claim 1, characterized in that: The material distribution assembly includes limiting side plates (301) on both sides of the top of the flat belt (30), material distribution clamps (302) on both sides of the front end of the top of the flat belt (30), and a feeding inclined block (303) fixed at the rear end of the material distribution clamps (302).
3. The belt conveyor feeding mechanism for a 48-pin transformer AOI visual inspection equipment according to claim 2, characterized in that: Two sets of limiting side plates (301) are symmetrical on both sides of the top center line of the flat belt (30). The material distribution clamp (302) on the right side of the top of the flat belt (30) is fixed to the right side of the top of the flat belt (30), and the material distribution clamp (302) on the left side of the top of the flat belt (30) is fixed to the output end of the material distribution cylinder (32).
4. The belt conveyor feeding mechanism for a 48-pin transformer AOI visual inspection equipment according to claim 3, characterized in that: A tensioning wheel (33) is provided above the speed-regulating motor (31), and the tensioning wheel (33) is located at the front end of the bottom of the flat belt (30).