Automobile wire harness cutting device with guide structure
By designing a guide structure for automotive wire harness cutting devices, and utilizing guide grooves, cutting blocks, guide mechanisms, and fixing mechanisms, the problem of wire harness offset during cutting was solved, enabling stable cutting of different numbers of wire harnesses and improving cutting quality.
Patent Information
- Application Number
- CN202520150952.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-01-22
AI Technical Summary
Existing automotive wiring harness cutting devices often suffer from insecure guide mechanisms when cutting small quantities of wiring harnesses, leading to easy wire harness displacement and reduced cutting quality.
An automotive wire harness cutting device with a guiding structure was designed, comprising a guide groove, a cutting block, a guiding mechanism, and a fixing mechanism. Through components such as guide rollers, transmission rollers, sprockets, gears, motor assemblies, and fixing plates, the wire harness is firmly positioned and guided, ensuring stability during the cutting process.
When cutting different numbers of wire harnesses, it can effectively avoid deviation, improve cutting quality, ensure that the wire harness does not skew during the cutting process, and improve the overall cutting effect.
Smart Images

Figure CN223888854U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the processing technical field of metal wire rod, concretely is automobile wire harness cutting device with guide structure. BACKGROUND
[0002] Wire harness is an important component of automobile, and is distributed in each part of automobile. Automobile wire harness is the network main body of automobile circuit. Therefore, the length of wire harness in different parts of automobile is required to be different, so that a cutting device is required to cut and process automobile wire harness.
[0003] The automobile wire harness cutting device is a device for cutting wire harness in the production and processing process of automobile wire harness. The guide mechanism of the automobile wire harness cutting machine is an important component of the cutting machine, which is mainly responsible for guiding in the cutting process of automobile wire harness, ensuring that the wire harness can accurately and smoothly enter the cutting assembly for cutting, and further ensuring that the wire harness will not deviate during the cutting process. However, if the number of wire harness to be cut at one time is small, the fixed limiting gap of the guide mechanism to the wire harness will appear, which will lead to the fixed limiting of the wire harness being not firm, resulting in the wire harness being easy to deviate during the cutting process, and further reducing the cutting quality of the automobile wire harness. UTILITY MODEL CONTENTS
[0004] (I) Technical problem solved
[0005] In view of the deficiencies of the prior art, the utility model provides an automobile wire harness cutting device with a guide structure, which has the function of firmly limiting and fixing different numbers of automobile wire harnesses during cutting, so that different numbers of automobile wire harnesses will not deviate during cutting, and the cutting quality of the automobile wire harness is improved.
[0006] (II) Technical scheme
[0007] In order to achieve the above purpose, the utility model provides the following technical scheme: an automobile wire harness cutting device with a guide structure, comprising a base, a guide groove is formed on the upper side of the base, a cutting block is fixedly connected to the upper side of the base;
[0008] A cutting knife is connected to the lower side of the cutting block, a scale line is arranged on the bottom wall of the guide groove, a guide mechanism is arranged on the base, and the guide mechanism can drive the automobile wire harness to move backward and cut;
[0009] The guide mechanism comprises two guide rollers, a mounting groove, two transmission rollers, an engaging groove, a transmission rod, two sprockets, two gears and a first motor assembly.
[0010] The base is provided with a fixing mechanism, and the fixing mechanism can fix and limit the wire harness on the guide mechanism, so that the wire harness will not deviate during cutting.
[0011] The fixing mechanism comprises two fixing plates, two limiting sliding grooves, two limiting sliding blocks, two bidirectional screws, a transmission groove, two transmission shafts, two synchronous wheels, a second motor assembly and a wire arranging pressing block.
[0012] Preferably, the two guide rollers are arranged inside the guide groove, and the two guide rollers are arranged in an up-down manner. The outer surfaces of the two guide rollers are made of rubber material. The mounting grooves are arranged on the bottom wall of the guide groove.
[0013] The lower guide roller is arranged inside the mounting groove. The two transmission rollers are fixedly connected to the inside of the two mounting grooves, respectively. The left and right ends of the two transmission rollers extend out of the two mounting grooves, respectively.
[0014] The left sides of the upper and lower transmission rollers are rotatably connected to the right walls of the guide groove and the mounting groove, respectively. The meshing groove is arranged inside the base. The meshing groove is arranged on the left side of the guide groove.
[0015] Preferably, the left ends of the two transmission rollers rotatably extend into the inside of the meshing groove. The left ends of the two transmission rollers are rotatably connected to the left wall of the meshing groove.
[0016] The transmission rod is rotatably connected to the inside of the meshing groove. The transmission rod is arranged between the two transmission rollers. The two sprockets are fixedly sleeved on the outer surfaces of the transmission rod and the lower transmission roller, respectively. The chain is transmissionally connected between the two sprockets.
[0017] The two gears are fixedly sleeved on the outer surfaces of the transmission rod and the upper transmission roller, respectively. The two gears are connected in an up-down meshing manner. The first motor assembly is fixedly connected to the left side of the base. The output end of the first motor assembly is fixedly connected to the left end of the lower transmission roller.
[0018] Preferably, the two fixing plates are slidably connected to the inside of the guide groove. The two limiting sliding grooves are arranged on the bottom wall of the guide groove, respectively. The two limiting sliding grooves are arranged on the front and rear sides of the mounting groove, respectively.
[0019] The two limiting sliding blocks are slidably connected to the inside of the two limiting sliding grooves, respectively. The upper sides of the two limiting sliding blocks are fixedly connected to the lower sides of the two fixing plates, respectively.
[0020] The two limiting sliding blocks are L-shaped blocks and are symmetrically arranged front and back. The two limiting sliding grooves are adapted to the two limiting sliding blocks, respectively.
[0021] Preferably, the two fixing plates are the same in structure and are arranged in a left-right manner. The two bidirectional screws are rotatably connected to the inside of the two limiting sliding grooves, respectively. The two bidirectional screws are threadedly penetrated through the two limiting sliding blocks.
[0022] The bidirectional screw rod is composed of two threaded rods with opposite screw directions, a transmission groove is arranged in the interior of the base, and the transmission groove is arranged at the right side of the guide groove.
[0023] The two transmission shafts are fixedly connected to the right ends of the two bidirectional screw rods, and the right ends of the two transmission shafts are rotatably extended into the interior of the transmission groove.
[0024] Preferably, the two transmission shafts are rotatably connected to the right wall of the transmission groove, and the two synchronous wheels are fixedly sleeved on the outer surfaces of the two transmission shafts.
[0025] The two synchronous wheels are arranged in the interior of the transmission groove, the synchronous belt is transmissionally connected between the two synchronous wheels, and the second motor assembly is fixedly connected to the right side of the base.
[0026] The output end of the second motor assembly is fixedly connected to the front transmission shaft, the wire arranging pressing block is fixedly connected to the interior of the guide groove, and the lower side of the wire arranging pressing block is an arc surface.
[0027] (Three) beneficial effects
[0028] Compared with the prior art, the automobile wire harness cutting device with a guide structure has the following beneficial effects:
[0029] (1) The automobile wire harness cutting device with a guide structure can concentrate the wire harness between the two guide rollers through the two fixed plates when the wire harness cutting deviates when the number of wire harnesses is reduced and the connection between the wire harnesses is loose, and the concentrated wire harness is pressed and positioned by the two fixed plates, so that the wire harness does not deviate during cutting, and the wire harness is firmly positioned during cutting of different numbers of automobile wire harnesses, so that the cutting quality of the automobile wire harness is improved.
[0030] (2) When the wire harness is moved to the rear side, all the wire harnesses pass through the lower side of the wire arranging pressing block, so that the wire arranging pressing block arranges and flattens the wire harnesses, avoids the situation that the wire harnesses are wound together and sent for cutting, and facilitates the movement of the wire harnesses by the guide mechanism. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 It is a structure schematic view of the automobile wire harness cutting device with a guide structure of the utility model;
[0032] Figure 2 It is a base front side cross section connection structure schematic view of the utility model;
[0033] Figure 3 For Figure 2 enlarged view of A in the schematic diagram of the fixing mechanism connection structure of the utility model.
[0034] Figure 4 For the fixing mechanism connection structure of the utility model.
[0035] In the figure: 1, base; 2, guide groove; 3, cutting block; 4, cutting knife; 5, guide roller; 6, mounting groove; 7, transmission roller; 8, meshing groove; 9, transmission rod; 10, chain wheel; 11, chain; 12, gear; 13, first motor assembly; 14, fixed plate; 15, limit sliding groove; 16, limit sliding block; 17, bidirectional screw; 18, transmission groove; 19, transmission shaft; 20, synchronous wheel; 21, synchronous belt; 22, second motor assembly; 23, wire arranging pressure block. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0037] Please refer to Figures 1 to 4 , the utility model provides a new technical scheme: the automobile wire harness cutting device with guide structure, including base 1, the upside of base 1 is provided with guide groove 2, the upside of base 1 is fixedly connected with cutting block 3, the downside of cutting block 3 is connected with cutting knife 4, cutting block 3 and cutting knife 4 are both existing structure, therefore do not explain too much, the bottom wall of guide groove 2 is provided with scale line, scale line starts from the back side of cutting knife 4, base 1 is provided with guide mechanism, can drive automobile wire harness to move to back side and cut through guide mechanism, guide mechanism includes two guide rollers 5, mounting groove 6, two transmission rollers 7, meshing groove 8, transmission rod 9, two chain wheels 10, two gears 12, first motor assembly 13, base 1 is provided with fixing mechanism, can fix and limit wire harness on guide mechanism through fixing mechanism, then make it not deviate when cutting, fixing mechanism includes two fixed plates 14, two limit sliding grooves 15, two limit sliding blocks 16, two bidirectional screws 17, transmission groove 18, two transmission shafts 19, two synchronous wheels 20, second motor assembly 22 and wire arranging pressure block 23.
[0038] Further, two guide rollers 5 are arranged in the guide groove 2 respectively, the two guide rollers 5 are arranged in up and down, the outer surface of the two guide rollers 5 is rubber material, the mounting groove 6 is arranged on the bottom wall of the guide groove 2, the lower guide roller 5 is arranged in the mounting groove 6, the two transmission rollers 7 are fixedly connected in the two mounting grooves 6 respectively, the left and right ends of the two transmission rollers 7 extend out of the two mounting grooves 6 respectively, the left sides of the upper and lower transmission rollers 7 are rotatably connected on the right wall of the guide groove 2 and the mounting groove 6 respectively, the meshing groove 8 is arranged in the inside of the base 1, the meshing groove 8 is arranged on the left side of the guide groove 2, the left ends of the two transmission rollers 7 rotatably extend into the inside of the meshing groove 8, the left ends of the two transmission rollers 7 are rotatably connected on the left wall of the meshing groove 8, the transmission rod 9 is rotatably connected in the inside of the meshing groove 8, the transmission rod 9 is arranged between the two transmission rollers 7, the two sprockets 10 are fixedly sleeved on the outer surfaces of the transmission rod 9 and the lower transmission roller 7 respectively, the two sprockets 10 are drivingly connected by the chain 11, the two gears 12 are fixedly sleeved on the outer surfaces of the transmission rod 9 and the upper transmission roller 7 respectively, the two gears 12 are up and down meshingly connected, the first motor assembly 13 is fixedly connected on the left side of the base 1, the output end of the first motor assembly 13 is fixedly connected with the left end of the lower transmission roller 7.
[0039] Further, two fixed plates 14 are slidably connected in the inside of the guide groove 2, two limiting sliding grooves 15 are arranged on the bottom wall of the guide groove 2 respectively, the two limiting sliding grooves 15 are arranged on the front and back sides of the mounting groove 6 respectively, two limiting sliding blocks 16 are slidably connected in the two limiting sliding grooves 15 respectively, the upper sides of the two limiting sliding blocks 16 are fixedly connected with the lower sides of the two fixed plates 14 respectively, the two limiting sliding blocks 16 are L-shaped blocks and are symmetrically arranged front and back, the two limiting sliding grooves 15 are matched with the two limiting sliding blocks 16 respectively, the connecting structures of the two fixed plates 14 are same and are arranged left and right, the two bidirectional screw rods 17 are rotatably connected in the two limiting sliding grooves 15 respectively, the two bidirectional screw rods 17 are threadedly penetrated through the two limiting sliding blocks 16, the bidirectional screw rod 17 is composed of two thread rods with opposite screw directions, the transmission groove 18 is arranged in the inside of the base 1, the transmission groove 18 is arranged on the right side of the guide groove 2, the two transmission shafts 19 are fixedly connected on the right ends of the two bidirectional screw rods 17 respectively, the right ends of the two transmission shafts 19 rotatably extend into the inside of the transmission groove 18, the two transmission shafts 19 are rotatably connected on the right wall of the transmission groove 18, the two synchronous wheels 20 are fixedly sleeved on the outer surfaces of the two transmission shafts 19 respectively, the two synchronous wheels 20 are arranged in the inside of the transmission groove 18, the two synchronous wheels 20 are drivingly connected by the synchronous belt 21, the second motor assembly 22 is fixedly connected on the right side of the base 1, the output end of the second motor assembly 22 is fixedly connected with the front transmission shaft 19, the wire arrangement pressing block 23 is fixedly connected in the inside of the guide groove 2, the lower side of the wire arrangement pressing block 23 is arc surface, the lower side of the wire arrangement pressing block 23 can contact with the automobile wire harness.
[0040] At the start of the operation, the operator places multiple wire harnesses into the guide groove 2, which then moves forward to clamp them between the two guide rollers 5. Simultaneously, the wire harnesses pass under the wire clamping block 23. Then, the first motor assembly 13 is activated, which drives the lower transmission roller 7 to rotate counterclockwise. The lower transmission roller 7 drives the lower sprocket 10 to rotate, which in turn drives the upper sprocket 10 to rotate synchronously via the chain 11. The upper sprocket 10 drives the transmission rod 9 to rotate synchronously, which in turn drives the lower gear 12 to rotate synchronously. The lower gear 12 drives the meshing upper gear 12 to rotate clockwise, which in turn drives the upper transmission roller 7 to rotate clockwise. The two transmission rollers 7 then move the wire harnesses backward. The length of the wire harnesses is measured using the scale lines. Once the appropriate length is reached, the cutting block 3 is activated, which then drives the cutting blade 4 to move downward. The cutting blade 4 then cuts the wire harnesses in front of the guide rollers 5.
[0041] When the number of wire harnesses decreases and they are not fully laid on the bottom wall of the guide groove 2, the spacing between the wire harnesses becomes larger, resulting in a looser connection between them. This causes the wire harnesses to shift during cutting. At this point, the second motor assembly 22 is activated, driving the front drive shaft 19 to rotate. The front drive shaft 19 drives the front synchronous pulley 20 to rotate synchronously. The front synchronous pulley 20, via the synchronous belt 21, drives the rear synchronous pulley 20 to rotate synchronously. The rear synchronous pulley 20 then drives the rear drive shaft 19 to rotate synchronously. These two drive shafts 19 then drive the two bidirectional screws 17 to rotate synchronously. The two bidirectional screws 17 then drive the two limit sliders 16 below the right-side fixed plate 14 to move to the left. Consequently, the right-side fixed plate 14 begins to move synchronously to the left, and the two bidirectional screws... Step 17 will cause the two limiting sliders 16 below the left fixed plate 14 to move to the right, and then the right fixed plate 14 will start to move to the right simultaneously. Then the two fixed plates 14 will concentrate the wire harness between the two guide rollers 5. The concentrated wire harness will be pressed and limited by the two fixed plates 14 and will no longer be loose. At this time, the wire harness will not be deflected when cutting. At the same time, when moving the wire harness to the rear, all the wire harness will first pass under the wire tidying block 23. Then the wire tidying block 23 will straighten and flatten the wire harness, avoiding the situation where the wire harness is tangled together and sent for cutting. In this way, when cutting different numbers of automotive wire harnesses, they can be firmly limited and fixed, so that different numbers of automotive wire harnesses will not be deflected when cutting, thereby improving the cutting quality of automotive wire harnesses.
[0042] Working principle: At the start of operation, the operator places multiple wire harnesses into the guide groove 2, which then moves forward to clamp them between the two guide rollers 5. Simultaneously, the wire harnesses pass under the wire clamping block 23. Then, the first motor assembly 13 is activated, which drives the lower transmission roller 7 to rotate counterclockwise. The lower transmission roller 7 drives the lower sprocket 10 to rotate, which in turn drives the upper sprocket 10 to rotate synchronously via the chain 11. The upper sprocket 10 drives the transmission rod 9 to rotate synchronously, which in turn drives the lower gear 12 to rotate synchronously. The lower gear 12 drives the meshing upper gear 12 to rotate clockwise, which in turn drives the upper transmission roller 7 to rotate clockwise. Consequently, the two transmission rollers 7 move the wire harnesses backward. The length of the wire harnesses is measured using the scale lines. Once the appropriate length is reached, the cutting block 3 is activated, which then drives the cutting blade 4 to move downward. The cutting blade 4 then cuts the wire harnesses in front of the guide rollers 5.
[0043] When the number of wire harnesses decreases and they are not laid all over the bottom wall of the guide groove 2, the spacing between the wire harnesses is large, resulting in a looser connection between them. This causes the wire harnesses to shift during cutting. At this point, the second motor assembly 22 is activated, driving the front drive shaft 19 to rotate. The front drive shaft 19 drives the front synchronous pulley 20 to rotate synchronously. The front synchronous pulley 20, via the synchronous belt 21, drives the rear synchronous pulley 20 to rotate synchronously. The rear synchronous pulley 20 then drives the rear drive shaft 19 to rotate synchronously. These two drive shafts 19 then drive the two bidirectional screws 17 to rotate synchronously. The two bidirectional screws 17 then drive the two screws below the right-side fixing plate 14... When the limiting slider 16 moves to the left, the right fixing plate 14 simultaneously begins to move to the left. At the same time, the two bidirectional screws 17 drive the two limiting sliders 16 below the left fixing plate 14 to move to the right, and the right fixing plate 14 simultaneously begins to move to the right. The two fixing plates 14 then concentrate the wire bundle between the two guide rollers 5. The concentrated wire bundle is pressed and limited by the two fixing plates 14 and becomes no longer loose. At this time, the wire bundle will not be deflected when cutting. At the same time, when the wire bundle moves to the rear, all the wire bundles will first pass under the wire tidying block 23, and the wire tidying block 23 will straighten and flatten the wire bundles, preventing the wire bundles from being tangled together and sent for cutting.
[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automotive wiring harness cutting device with a guide structure, including a base (1), a guide groove (2) is provided on the upper side of the base (1), and a cutting block (3) is fixedly connected to the upper side of the base (1); A cutting blade (4) is connected to the lower side of the cutting block (3), and scale lines are provided on the bottom wall of the guide groove (2). The characteristic feature is that: The base (1) is provided with a guide mechanism, which can drive the car wiring harness to move to the rear and cut it. The guiding mechanism includes two guide rollers (5), mounting groove (6), two transmission rollers (7), meshing groove (8), transmission rod (9), two sprockets (10), two gears (12), and a first motor assembly (13); A fixing mechanism is provided on the base (1). The fixing mechanism can fix and limit the wire harness on the guide mechanism so that it will not deviate when it is cut. The fixing mechanism includes two fixing plates (14), two limiting slides (15), two limiting sliders (16), two bidirectional screws (17), a transmission groove (18), two transmission shafts (19), two synchronous pulleys (20), a second motor assembly (22), and a cable management block (23).
2. The automotive wiring harness cutting device with a guiding structure according to claim 1, characterized in that: The two guide rollers (5) are respectively set inside the guide groove (2). The two guide rollers (5) are arranged vertically. The outer surface of the two guide rollers (5) is made of rubber. The mounting groove (6) is opened on the bottom wall of the guide groove (2). The lower guide roller (5) is set inside the mounting groove (6), and the two drive rollers (7) are fixedly connected inside the two mounting grooves (6) respectively. The left and right ends of the two drive rollers (7) extend out of the two mounting grooves (6) respectively. The left sides of the upper and lower transmission rollers (7) are rotatably connected to the right walls of the guide groove (2) and the mounting groove (6), respectively. The meshing groove (8) is opened inside the base (1) and is located on the left side of the guide groove (2).
3. The automotive wiring harness cutting device with a guiding structure according to claim 2, characterized in that: The left ends of both drive rollers (7) are rotatably extended into the interior of the meshing groove (8), and the left ends of both drive rollers (7) are rotatably connected to the left wall of the meshing groove (8). The transmission rod (9) is rotatably connected inside the meshing groove (8). The transmission rod (9) is set between two transmission rollers (7). Two sprockets (10) are respectively fixedly sleeved on the outer surface of the transmission rod (9) and the lower transmission roller (7). A chain (11) is connected between the two sprockets (10). Two gears (12) are fixedly sleeved on the outer surfaces of the transmission rod (9) and the upper transmission roller (7), respectively. The two gears (12) are meshed in an upper and lower manner. The first motor assembly (13) is fixedly connected to the left side of the base (1). The output end of the first motor assembly (13) is fixedly connected to the left end of the lower transmission roller (7).
4. The automotive wiring harness cutting device with a guiding structure according to claim 1, characterized in that: Both of the fixed plates (14) are slidably connected inside the guide groove (2), and two limiting slide grooves (15) are respectively opened on the bottom wall of the guide groove (2). The two limiting slide grooves (15) are respectively set on the front and rear sides of the mounting groove (6). Two limiting sliders (16) are slidably connected inside two limiting grooves (15), and the upper sides of the two limiting sliders (16) are fixedly connected to the lower sides of the two fixing plates (14). Both limiting sliders (16) are L-shaped blocks and are symmetrically arranged front and back. The two limiting grooves (15) are respectively adapted to the two limiting sliders (16).
5. The automotive wiring harness cutting device with a guiding structure according to claim 4, characterized in that: The two fixed plates (14) have the same connection structure and are arranged left and right. The two bidirectional screws (17) are rotatably connected inside the two limiting slides (15). The two bidirectional screws (17) are threaded through the two limiting sliders (16). The bidirectional screw (17) consists of two threaded rods with opposite screw directions. The transmission groove (18) is opened inside the base (1) and the transmission groove (18) is located on the right side of the guide groove (2). Two drive shafts (19) are fixedly connected to the right ends of two bidirectional screws (17), and the right ends of the two drive shafts (19) extend into the interior of the drive groove (18).
6. The automotive wiring harness cutting device with a guiding structure according to claim 5, characterized in that: Both drive shafts (19) are rotatably connected to the right wall of the drive groove (18), and two synchronous pulleys (20) are respectively fixedly sleeved on the outer surface of the two drive shafts (19); Both synchronous pulleys (20) are located inside the transmission groove (18), and a synchronous belt (21) is connected between the two synchronous pulleys (20). The second motor assembly (22) is fixedly connected to the right side of the base (1). The output end of the second motor assembly (22) is fixedly connected to the front drive shaft (19), and the wire-guiding block (23) is fixedly connected inside the guide groove (2). The lower side of the wire-guiding block (23) is an arc-shaped surface.