High-precision cold heading machine tool for precise roller shaft production

Abstract

The utility model relates to the technical field of cold heading machine tools, and discloses a high-precision cold heading machine tool for precise roller shaft production, which comprises a machine body, a plurality of die frames are arranged on the front side of the machine body, a plurality of sliding grooves are formed in the left side and the right side of the inner wall of the die frame at the bottom of the left side, and the inner walls of the sliding grooves are connected with sliding strips in a sliding mode. A plurality of connecting plates are fixedly connected to the left side and the right side of the outer wall of the mold frame, sliding columns are slidably connected to the inner walls of the connecting plates, springs are arranged on the outer walls of the sliding columns, and connecting blocks are fixedly connected to the front ends of the sliding columns. According to the utility model, the mould frame is provided with the chute for sliding in the mould piece, the connecting block of the mounting block is in sliding connection with the connecting plate of the mould frame, the mounting block is pushed away during mounting, the mounting block is reset after being in place, the limiting strip clamps the limiting groove to prevent falling, and the locking block is tightened and locked, so that the quick disassembly and replacement of the mould are realized, the structure is simple and stable, the working efficiency is improved, and the requirements are met.

Description

Technical Field

[0001] This utility model relates to the field of cold heading machine tool technology, and in particular to a high-precision cold heading machine tool for the production of precision roller shafts. Background Technology

[0002] High-precision cold heading machines for precision roller shaft production are key pieces of equipment specifically designed for roller shaft manufacturing. Roller shafts are the core supporting components of various rollers. The cold heading process involves applying pressure to a metal blank at room temperature using a mold, causing it to undergo plastic deformation within the mold cavity, thereby quickly forming the desired roller shaft shape. With the rapid development of industrialization and intelligence in modern society, higher demands are placed on the performance and reliability of various mechanical equipment, leading to a surge in the demand for precision and durability of roller shafts. High-precision roller shafts can reduce frictional losses during roller operation, lower noise, and improve equipment operating efficiency and service life. High-efficiency cold heading machines can meet the large-scale, high-quality demands of the manufacturing industry for roller shafts, helping enterprises improve their production capacity and stand out in fierce market competition.

[0003] Cold heading machine tools have a short die life. Due to the extremely high pressure and friction that the die is subjected to during the cold heading process, frequent impacts can easily lead to wear, deformation, or even cracking of the die surface, reducing the service life of the equipment. Existing machine tools use lubrication structures to protect the equipment and employ sophisticated automated structures to ensure work efficiency and product quality. However, these machine tools require die replacement when processing different parts, which can cause production interruptions and reduce production efficiency. Furthermore, the continuous use of lubricating oil can increase material costs and introduce processing debris into the equipment, affecting equipment safety and making it difficult to meet usage requirements. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a high-precision cold heading machine tool for the production of precision roller shafts, aiming to improve the problems in the prior art where it is difficult to change molds, resulting in reduced production efficiency, waste of lubricating materials, and increased costs.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a high-precision cold heading machine tool for producing precision roller shafts, comprising a machine body, wherein multiple mold frames are provided on the front side of the machine body, and multiple sliding grooves are provided on the left and right sides of the inner wall of the mold frame at the bottom left side, wherein a slide bar is slidably connected to the inner wall of the slide groove, and a mold component is fixedly connected to the outer wall of the slide bar, wherein multiple connecting plates are fixedly connected to the left and right sides of the outer wall of the mold frame, wherein a slide column is slidably connected to the inner wall of the connecting plate, wherein a spring is provided on the outer wall of the slide column, wherein a connecting block is fixedly connected to the front end of the slide column, wherein an mounting block is fixedly connected to the right end of the left side of the connecting block, wherein a limit strip is fixedly connected to the inner wall of the mounting block, wherein a limit groove is provided on the front side of the outer wall of the mold component, wherein a locking block is threadedly connected to the top of the front end of the mold component, and a recycling mechanism is provided at the bottom of the machine body, wherein the recycling mechanism is used to recycle lubricating material.

[0006] As a further description of the above technical solution:

[0007] The recycling mechanism includes a support platform, the top of which is fixedly connected to the bottom of the machine body. Multiple inclined grooves are provided on the left and right sides of the top of the support platform. A recycling box is fixedly connected to the front end of the support platform. Multiple recycling ports are provided on the top of the rear side of the inner wall of the recycling box. A filter plate is fixedly connected to the middle of the inner wall of the recycling box. Multiple sliding rods are fixedly connected to the top of the left and right sides of the recycling box. A cleaning brush is slidably connected to the outer wall of the sliding rod. A cleaning inclined surface is fixedly connected to the right side of the top of the filter plate. A cleaning port is provided on the right side of the outer wall of the recycling box.

[0008] As a further description of the above technical solution:

[0009] A wire is fixedly connected to the rear side of the machine body, and an electrical distribution box is fixedly connected to the rear end of the wire.

[0010] As a further description of the above technical solution:

[0011] The electrical distribution box has multiple support legs fixedly connected to the bottom left and right sides, and an alarm light fixedly connected to the top center of the electrical distribution box.

[0012] As a further description of the above technical solution:

[0013] Multiple hinges are fixedly connected to both the left and right sides of the electrical distribution box, and a protective door is fixedly connected to the rear side of each hinge.

[0014] As a further description of the above technical solution:

[0015] Multiple hydraulic rods are fixedly connected to the top front side of the machine body, and pressure plates are fixedly connected to the bottom ends of the hydraulic rods.

[0016] As a further description of the above technical solution:

[0017] The bottom of the support platform is fixedly connected to a support plate, and multiple support feet are fixedly connected to the front and rear sides of the bottom of the support plate.

[0018] As a further description of the above technical solution:

[0019] Multiple anti-slip pads are fixedly connected to the top front side of each support plate, and an observation window is fixedly connected to the front side of the recycling bin.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, by setting a mold frame and a sliding groove, the mold parts can be slidably inserted. The connecting block on the mounting block is slidably connected to the connecting plate on the mold frame. During installation, the mounting block will be pushed open. After reaching the position, the spring will return to its original position. The limit strip will lock the limit groove to prevent it from falling off. After the locking block is tightened, it will be close to the mounting block to lock the structure, realizing quick disassembly and replacement of the mold. The structure is simple and stable, improves work efficiency, and meets the needs of quick replacement.

[0022] 2. In this utility model, an inclined groove is set on the support platform to guide the flow of lubricating oil. The front end of the support platform is connected to a recycling box with a recycling port to collect the oil. The inner wall of the recycling box is equipped with a filter plate to filter debris. The sliding rod and cleaning brush work together to clean the inclined surface and the cleaning port to discharge debris. This design realizes the recycling and reuse of lubricating oil, reduces costs, and effectively cleans debris. Attached Figure Description

[0023] Figure 1 A perspective view of the front side of the machine body of a high-precision cold heading machine tool for the production of precision roller shafts proposed in this utility model;

[0024] Figure 2 This is a partial structural disassembly diagram of the mold frame of a high-precision cold heading machine tool for the production of precision roller shafts proposed in this utility model;

[0025] Figure 3 This is a partial structural diagram of the support platform for a high-precision cold heading machine tool used in the production of precision roller shafts, as proposed in this utility model.

[0026] Figure 4 This is a partial structural diagram of the recycling bin for a high-precision cold heading machine tool used in the production of precision roller shafts, as proposed in this utility model.

[0027] Figure 5 This is a partial structural diagram of the support plate of a high-precision cold heading machine tool for the production of precision roller shafts proposed in this utility model.

[0028] Legend:

[0029] 1. Body; 2. Recycling Mechanism; 201. Support Platform; 202. Inclined Slot; 203. Recycling Box; 204. Recycling Port; 205. Filter Plate; 206. Slide Rod; 207. Cleaning Brush; 208. Cleaning Inclined Surface; 209. Cleaning Port; 3. Mold Frame; 4. Slide Slot; 5. Slide Strip; 6. Mold Component; 7. Connecting Plate; 8. Slide Column; 9. Spring; 10. Connecting Block; 11. Mounting Block; 12. Limiting Strip; 13. Limiting Groove; 14. Locking Block; 15. Wire; 16. Electrical Distribution Box; 17. Support Leg; 18. Alarm Light; 19. Hinge; 20. Protective Door; 21. Hydraulic Rod; 22. Pressure Plate; 23. Support Plate; 24. Support Feet; 25. Anti-slip Mat; 26. Observation Window. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see the appendix Figure 1 and attached Figure 2 This utility model provides an embodiment of a high-precision cold heading machine for producing precision roller shafts, comprising a machine body 1. Multiple mold frames 3 are provided on the front side of the machine body 1. Multiple sliding grooves 4 are provided on the left and right sides of the inner wall of the bottom left mold frame 3. Sliding strips 5 are slidably connected to the inner wall of the sliding grooves 4. Mold components 6 are fixedly connected to the outer wall of the sliding strips 5. Multiple connecting plates 7 are fixedly connected to the left and right sides of the outer wall of the mold frame 3. Sliding columns 8 are slidably connected to the inner wall of the connecting plates 7. Springs 9 are provided on the outer wall of the sliding columns 8. A connecting block 10 is fixedly connected to the front end of the sliding column 8. An installation block 11 is fixedly connected to the right end of the left connecting block 10. A limit strip 12 is fixedly connected to the inner wall of the installation block 11. A limit groove 13 is provided on the front side of the outer wall of the mold component 6. A locking block 14 is threadedly connected to the top of the front end of the mold component 6. A recycling mechanism 2 is provided at the bottom of the machine body 1. The recycling mechanism 2 is used to recycle lubricating materials.

[0032] Specifically, the body 1 has multiple mold frames 3 to ensure the versatility and flexibility of the mechanical device. Multiple sliding grooves 4 are provided on both sides of the inner wall of the bottom left mold frame 3. These grooves 4 provide the necessary sliding function for the mechanical device. Sliding strips 5 are slidably connected within the inner wall of the grooves 4. Mold components 6 are fixedly connected to the outer wall of the sliding strips 5, ensuring stable sliding of the mold components 6 on the sliding strips 5, thereby achieving precise positioning and operation. Multiple connecting plates 7 are fixedly connected to both sides of the outer wall of the mold frame 3. Sliding columns 8 are slidably connected to the inner walls of these connecting plates 7. Springs 9 are provided on the outer walls of the sliding columns 8, providing a certain elasticity to ensure that they can provide elasticity during sliding and ensure structural reset. A connecting block 10 is fixedly connected to the front end of the sliding column 8. A mounting block 11 is fixedly connected to the right end of the connecting block 10. A limit strip 12 is fixedly connected to the inner wall of the mounting block 11. These limit strips 12 provide additional positioning functions for the mechanical device, ensuring the precise position of the mold part 6 during operation. A limit groove 13 is opened on the front side of the outer wall of the mold part 6. The limit groove 13 works in conjunction with the limit strip 12 to further improve the positioning accuracy of the mold part 6. In order to further enhance the stability and safety of the mold part 6, a locking block 14 is threadedly connected to the top of the front end of the mold part 6. The locking block 14 can effectively prevent the mold part 6 from moving accidentally during operation. The recycling mechanism 2 set at the bottom of the machine body 1 is specially used to recycle lubricating materials, ensuring the cleanliness of the mechanical device and the effective utilization of lubricating materials, thereby improving the operating efficiency and life of the mechanical device.

[0033] Please see the appendix Figure 1 Appendix Figure 3 and attached Figure 4 The recycling mechanism 2 includes a support platform 201. The top of the support platform 201 is fixedly connected to the bottom of the body 1. Multiple inclined grooves 202 are provided on the left and right sides of the top of the support platform 201. A recycling box 203 is fixedly connected to the front end of the support platform 201. Multiple recycling ports 204 are provided on the top of the rear side of the inner wall of the recycling box 203. A filter plate 205 is fixedly connected to the middle of the inner wall of the recycling box 203. Multiple sliding rods 206 are fixedly connected to the top of the left and right sides of the recycling box 203. A cleaning brush 207 is slidably connected to the outer wall of the sliding rod 206. A cleaning inclined surface 208 is fixedly connected to the right side of the top of the filter plate 205. A cleaning port 209 is provided on the right side of the outer wall of the recycling box 203.

[0034] Specifically, the top of the support platform 201 is tightly connected to the bottom of the body 1 through a fixed connection, increasing stability. Multiple inclined grooves 202 are formed on both the left and right sides of the top of the support platform 201. These grooves 202 guide the flow of lubricating oil. A recovery box 203 is connected to the front end of the support platform 201. This recovery box 203 is one of the core components of the entire recovery mechanism 2. Multiple recovery ports 204 are formed on the top rear side of the inner wall of the recovery box 203. These recovery ports 204 are designed to receive and guide lubricating oil into the recovery box 203. To further improve recovery efficiency and quality, a filter plate 205 is fixedly connected to the middle of the inner wall of the recovery box 203. The function of filter plate 205 is to filter out unwanted impurities and ensure the purity of the recycled material. Multiple sliding rods 206 are fixedly connected to the top of the left and right sides of the recycling box 203. Cleaning brushes 207 are slidably connected to the outer walls of these sliding rods 206. The function of cleaning brushes 207 is to clean the residue on the inner wall of the recycling box 203 by sliding during the recycling process. A cleaning slope 208 is also fixedly connected to the top right side of the filter plate 205. This cleaning slope 208 is to facilitate the sliding of impurities during the cleaning process. In order to facilitate external cleaning and maintenance, a cleaning port 209 is opened on the right side of the outer wall of the recycling box 203. Through this cleaning port 209, the operator can easily clean and inspect the inside of the recycling box 203.

[0035] Please see the appendix Figure 1 and attached Figure 5 A wire 15 is fixedly connected to the rear side of the body 1. An electrical distribution box 16 is fixedly connected to the rear end of the wire 15. Multiple support legs 17 are fixedly connected to the bottom left and right sides of the electrical distribution box 16. An alarm light 18 is fixedly connected to the top center of the electrical distribution box 16. Multiple hinges 19 are fixedly connected to the left and right sides of the electrical distribution box 16. A protective door 20 is fixedly connected to the rear side of the hinges 19.

[0036] Specifically, the rear end of the wire 15 is fixedly connected to the electrical distribution box 16 to ensure the transmission of data signals. Multiple support legs 17 are fixedly connected to the bottom left and right sides of the electrical distribution box 16, which provide stable support for the electrical distribution box 16. The alarm light 18 can emit a warning signal when needed. Multiple hinges 19 on the left and right sides of the electrical distribution box 16 are fixedly connected to the protective door 20 to ensure the safety and maintainability of the electrical distribution box 16.

[0037] Please see the appendix Figure 1 and attached Figure 5Multiple hydraulic rods 21 are fixedly connected to the top front side of the machine body 1. A pressure plate 22 is fixedly connected to the bottom end of the hydraulic rods 21. A support plate 23 is fixedly connected to the bottom end of the support platform 201. Multiple support feet 24 are fixedly connected to the front and rear sides of the bottom end of the support plate 23. Multiple anti-slip pads 25 are fixedly connected to the front top of the support plate 23. An observation window 26 is fixedly connected to the front side of the recycling box 203.

[0038] Specifically, the bottom ends of these hydraulic rods 21 are fixedly connected to pressure plates 22 to apply pressure when needed. The bottom end of the support platform 201 is fixedly connected to a support plate 23 to provide additional stability and support. Multiple support feet 24 are fixedly connected to both the front and rear sides of the bottom end of the support plate 23. These support feet 24 can effectively distribute the weight and ensure the stability of the entire structure. Multiple anti-slip pads 25 are connected to the front top of the support plate 23. These anti-slip pads 25 can provide additional friction to prevent people from slipping during use. The observation window 26 on the front of the recycling bin 203 allows users to easily observe the inside of the recycling bin 203, thereby better managing the recyclables.

[0039] Working principle: A mold frame 3 is set on the machine body 1, and a sliding groove 4 is opened on the inner wall of the mold frame 3, so that the mold part 6 can be slidably inserted into the mold frame 3 through the slide bar 5. Since the connecting block 10 is fixed on the mounting block 11, and the sliding column 8 fixed on the connecting block 10 is slidably connected to the connecting plate 7 fixed on the mold frame 3, the mounting block 11 can be pushed open when the mold part 6 is installed and inserted. When it reaches the set position, the spring 9 on the outer wall of the sliding column 8 resets the mounting block 11, and the limiting strip 12 on the inner wall of the mounting block 11 locks the limiting groove 13 opened on the mold part 6 to prevent it from falling off. At this time, the locking block 14 threaded on the mold part 6 is tightened so that it is close to the pressing mounting block 11 to lock the structure. This structure can quickly disassemble and replace different molds, and the structure is simple and stable, which improves the convenience of replacement, thereby improving work efficiency and meeting the needs of quick mold replacement.

[0040] By creating an inclined groove 202 on the support platform 201, the lubricating oil in the machine tool can flow along the inner wall of the inclined groove 202. Since the front end of the support platform 201 is fixedly connected to the recovery box 203, and a recovery port 204 is created on the recovery box 203, the lubricating oil can flow into the box from the recovery port 204. A filter plate 205 is also installed on the inner wall of the recovery box 203, so that the machining debris is filtered out. Since a sliding rod 206 is fixed on the recovery box 203, when the debris accumulates, it pushes the cleaning brush 207 to adhere to the surface of the filter plate 205, pushing the debris towards the cleaning inclined surface 208 and discharging it from the cleaning port 209. This structure can recycle and reuse lubricating oil, reduce costs, and clean up the machining debris, thus meeting the recycling requirements.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-precision cold heading machine tool for producing precision roller shafts, comprising a machine body (1), characterized in that: The front side of the body (1) is provided with multiple mold frames (3). The inner walls of the mold frames (3) at the bottom left side are provided with multiple sliding grooves (4). The inner walls of the sliding grooves (4) are slidably connected with slide bars (5). The outer walls of the slide bars (5) are fixedly connected with mold parts (6). The outer walls of the mold frames (3) are fixedly connected with multiple connecting plates (7). The inner walls of the connecting plates (7) are slidably connected with slide columns (8). The outer walls of the slide columns (8) are provided with springs (9). The front end of the sliding column (8) is fixedly connected to a connecting block (10), the right end of the connecting block (10) on the left side is fixedly connected to an installation block (11), the inner wall of the installation block (11) is fixedly connected to a limit strip (12), the front side of the outer wall of the mold part (6) is provided with a limit groove (13), the top of the front end of the mold part (6) is threadedly connected to a locking block (14), and the bottom of the machine body (1) is provided with a recycling mechanism (2), which is used to recycle lubricating materials.

2. The high-precision cold heading machine tool for producing precision roller shafts according to claim 1, characterized in that: The recycling mechanism (2) includes a support platform (201), the top of which is fixedly connected to the bottom of the body (1). Multiple inclined grooves (202) are provided on the left and right sides of the top of the support platform (201). A recycling box (203) is fixedly connected to the front end of the support platform (201). Multiple recycling ports (204) are provided on the top of the rear side of the inner wall of the recycling box (203). A filter plate (205) is fixedly connected to the middle of the inner wall of the recycling box (203). Multiple sliding rods (206) are fixedly connected to the top of the left and right sides of the recycling box (203). A cleaning brush (207) is slidably connected to the outer wall of the sliding rod (206). A cleaning inclined surface (208) is fixedly connected to the right side of the top of the filter plate (205). A cleaning port (209) is provided on the right side of the outer wall of the recycling box (203).

3. The high-precision cold heading machine tool for producing precision roller shafts according to claim 1, characterized in that: A wire (15) is fixedly connected to the rear side of the body (1), and an electrical distribution box (16) is fixedly connected to the rear end of the wire (15).

4. A high-precision cold heading machine tool for producing precision roller shafts according to claim 3, characterized in that: The electrical distribution box (16) has multiple support legs (17) fixedly connected to the bottom left and right sides, and an alarm light (18) fixedly connected to the top center of the electrical distribution box (16).

5. A high-precision cold heading machine tool for producing precision roller shafts according to claim 3, characterized in that: Multiple hinges (19) are fixedly connected to the left and right sides of the electrical distribution box (16), and a protective door (20) is fixedly connected to the rear side of the hinges (19).

6. A high-precision cold heading machine tool for producing precision roller shafts according to claim 1, characterized in that: Multiple hydraulic rods (21) are fixedly connected to the top front side of the machine body (1), and pressure plates (22) are fixedly connected to the bottom end of the hydraulic rods (21).

7. A high-precision cold heading machine tool for producing precision roller shafts according to claim 2, characterized in that: The bottom end of the support platform (201) is fixedly connected to a support plate (23), and multiple support feet (24) are fixedly connected to the front and rear sides of the bottom end of the support plate (23).

8. A high-precision cold heading machine tool for producing precision roller shafts according to claim 7, characterized in that: Multiple anti-slip pads (25) are fixedly connected to the top front side of the support plate (23), and an observation window (26) is fixedly connected to the front side of the recycling bin (203).

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