Automatic copper ingot casting equipment
By designing an automatic copper ingot casting equipment, the synchronous demolding and unloading of copper ingots are achieved through the coordinated movement of the lifting plate and the stop plate. This solves the problem of low production efficiency caused by the separate demolding and unloading operations after copper ingot casting in the existing technology, and improves the production efficiency of copper ingot casting.
Patent Information
- Application Number
- CN202423284644.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2034-12-30
AI Technical Summary
The existing copper ingot casting process requires separate demolding and unloading operations, resulting in low production efficiency.
Design an automatic copper ingot casting device. By controlling the movement of the lifting plate and the support plate, the copper ingot can be demolded and unloaded simultaneously. The lifting plate moves the support plate upward through the extension rod, and the support plate moves the push plate towards the copper ingot through the moving rod, pushing the copper ingot off the support plate.
It improves the efficiency of copper ingot casting production, enables rapid demolding and unloading of copper ingots, and reduces production time.
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Figure CN223888902U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to copper ingot production technical field, especially, relate to a kind of copper ingot automatic casting equipment. BACKGROUND
[0002] Casting is a very common and important production method, the current copper ingot casting process, molten copper is cast into forming mold, copper water is cooled to copper ingot after forming, thereby realizing the production of copper ingot.
[0003] The existing copper ingot is cast and formed, and the demolding and unloading of the copper ingot need to be operated separately, which increases the time of copper ingot production, thereby affecting the production efficiency. To solve the above problems, the utility model provides a kind of copper ingot automatic casting equipment. UTILITY MODEL CONTENTS
[0004] The utility model discloses a kind of copper ingot automatic casting equipment, by controlling the upward movement of lifting plate, make lifting plate by extension rod drive the upward movement of supporting plate, copper ingot in forming box is lifted, synchronously control the movement of stop plate towards the direction of copper ingot, further make stop plate by moving rod drive the movement of push plate towards the direction of copper ingot, further push copper ingot from supporting plate by push plate and fall off, thereby complete the demolding and unloading of copper ingot after casting and forming, effectively improve the working efficiency of copper ingot casting production, solve the demolding and unloading of the existing copper ingot after casting and forming, copper ingot need to be operated separately, which increases the time of copper ingot production, thereby affecting the production efficiency problem.
[0005] To solve the above technical problems, the utility model is realized by the following technical schemes: the utility model is a kind of copper ingot automatic casting equipment, including forming assembly;The forming assembly includes base, the top of the base is fixedly connected with forming box, and the top of the base is fixedly connected with U-shaped plate;The inside of the forming box is slidably connected with lifting assembly, the lifting assembly includes supporting plate slidably connected on the inside of forming box, the bottom of the supporting plate is fixedly connected with extension rod penetrating to the lower portion of base, and the bottom end of the extension rod is fixedly connected with lifting plate;The top of the base is fixedly connected with pusher assembly, the pusher assembly includes vertical plate fixedly connected on the top of base, one side of the vertical plate is slidably connected with moving rod, one end of the moving rod is fixedly connected with push plate, the other end of the moving rod is fixedly connected with stop plate, and the vertical plate and stop plate are fixedly connected with spring set on the moving rod.
[0006] The utility model is further provided as, the forming assembly further includes a plurality of support columns fixedly connected on the bottom of base, the top of the base is fixedly connected with collection box abuttingly arranged with forming box, and the inner bottom of the forming box is penetrated with notch matched with extension rod.
[0007] The utility model further sets up, the inner top fixed cooperation of U type board has casting assembly, the casting assembly includes the hydraulic cylinder of fixed connection on the inner top of U type board, the output fixedly connected with mounting panel of hydraulic cylinder, the bottom fixedly connected with melting tank of mounting panel, the bottom intercommunication of melting tank is provided with casting pipe, the electromagnetic valve is provided with on casting pipe, the outside of melting tank intercommunication is provided with feed pipe.
[0008] The utility model further sets up, the bottom fixed cooperation of base has drive assembly, drive assembly includes motor of fixed connection on the bottom of base, the output fixedly connected with first straight tooth gear of motor.
[0009] The utility model further sets up, drive assembly still includes screw rod of rotation connection on the bottom of base, the fixed connection of the circumferential surface of screw rod has second straight tooth gear with first straight tooth gear meshing cooperation, screw rod is screwed with lifting plate, the bottom fixedly connected with first sprocket of screw rod.
[0010] The utility model further sets up, drive assembly still includes worm of rotation connection on the bottom of base, the bottom fixedly connected with second sprocket of worm, first sprocket and second sprocket meshing cooperation have chain.
[0011] The utility model further sets up, drive assembly still includes vertical plate of fixed connection on the bottom of base, one side of vertical plate penetrates rotation connection and is connected with threaded rod, one end fixedly connected with worm wheel of threaded rod with worm meshing cooperation, the circumferential surface screw connection of threaded rod has L shaped plate, one side fixedly connected with the resistance of L shaped plate and resistance board resistance contact cooperation, drive assembly still includes guide rod of fixed connection on the one side of base, guide rod and L shaped plate penetration sliding fit.
[0012] The utility model has following beneficial effects: 1, the utility model through the control lifting plate and move upwards, make lifting plate drive the support plate to move upwards through extension rod, make the copper ingot in the forming box be lifted, synchronously control resistance board and move to the direction close to copper ingot, and then make resistance board drive push plate to move to the direction close to copper ingot through moving rod, and then push copper ingot off from support plate through push plate, thereby complete to the demoulding and unloading of copper ingot after casting forming, effectively improved the work efficiency of copper ingot casting production.
[0013] 2, the utility model discloses a control motor drives first spur gear rotation, make first spur gear drive the rotation of second spur gear with it is engaged, further drive the rotation of lead screw, first sprocket, further drive the vertical movement of lifting plate through lead screw, provide power for the movement of lifting plate, at the same time, through the rotation of first sprocket, make first sprocket drive the rotation of second sprocket through chain, make second sprocket drive the rotation of worm, make worm drive the rotation of worm wheel with it is engaged, further drive the rotation of threaded rod, thereby drive L-shaped plate moves, make L-shaped plate drive the movement of abutment rod to the direction of approaching copper ingot, further make abutment rod drive the movement of abutment plate to the direction of copper ingot, provide power for the movement of abutment plate.
[0014] Of course, implementing any product of the utility model does not necessarily need to achieve all the advantages mentioned above at the same time. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will be briefly introduced the drawings needed to be used in the embodiment, obviously, the drawings in the following description only some embodiments of the utility model, for those skilled in the art, under the premise of not paying creative labor, still can obtain other drawings according to these drawings.
[0016] Figure 1 It is a kind of copper ingot automatic casting equipment structure diagram.
[0017] Figure 2 It is Figure 1 Front view structure diagram.
[0018] Figure 3 It is the structure diagram of forming assembly in the utility model.
[0019] Figure 4 It is the structure diagram of forming box and gap connecting portion in the utility model.
[0020] Figure 5 It is the structure diagram of lifting assembly, pushing assembly and driving assembly connecting portion in the utility model.
[0021] Figure 6 It is the structure diagram of lifting assembly in the utility model.
[0022] Figure 7 It is the structure diagram of pushing assembly in the utility model.
[0023] Figure 8 It is the structure diagram of casting assembly in the utility model.
[0024] Figure 9 It is the structure diagram of driving assembly in the utility model.
[0025] The components represented by the reference numerals in the drawings are listed as follows:
[0026] 1-forming assembly, 101-base, 102-forming box, 103-U-shaped plate, 104-supporting column, 105-collection box, 106-notch, 2-lifting assembly, 201-lifting plate, 202-extended rod, 203-lifting plate, 3-pushing assembly, 301-vertical plate, 302-moving rod, 303-pushing plate, 304-stopping plate, 305-spring, 4-casting assembly, 401-hydraulic cylinder, 402-mounting plate, 403-melting box, 404-casting pipe, 405-solenoid valve, 406-feeding pipe, 5-driving assembly, 501-motor, 502-first spur gear, 503-screw rod, 504-second spur gear, 505-first sprocket, 506-worm, 507-second sprocket, 508-stand plate, 509-threaded rod, 510-worm wheel, 511-L-shaped plate, 512-stopping rod, 513-guiding rod. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0028] Specific embodiment one, please refer to Figures 1-9 The utility model discloses a kind of copper ingot automatic casting equipment, including forming assembly 1;Forming assembly 1 includes base 101, the top of base 101 is fixedly connected with forming box 102, the top of base 101 is fixedly connected with U-shaped plate 103;Forming box 102 is slidably connected with lifting assembly 2 in its inside, lifting assembly 2 includes lifting plate 201 slidably connected on the inside of forming box 102, the bottom of lifting plate 201 is fixedly connected with extended rod 202 that is penetrated to the below of base 101, the bottom end of extended rod 202 is fixedly connected with lifting plate 203;The top of base 101 is fixedly connected with pushing assembly 3, and pushing assembly 3 includes vertical plate 301 fixedly connected on the top of base 101, one side of vertical plate 301 is slidably connected with moving rod 302, one end of moving rod 302 is fixedly connected with pushing plate 303, the other end of moving rod 302 is fixedly connected with stopping plate 304, vertical plate 301 and stopping plate 304 are fixedly connected with spring 305 that is sleeved on moving rod 302.
[0029] The operation process of the embodiment is that: the molten copper water is cast into the forming box 102, after the copper water in the forming box 102 is cooled to form a copper ingot, the lifting plate 203 is controlled to move upward, the lifting plate 203 drives the supporting plate 201 to move upward through the extension rod 202, the copper ingot in the forming box 102 is lifted, the stop plate 304 is controlled to move to the direction close to the copper ingot, and then the stop plate 304 drives the push plate 304 to move to the direction close to the copper ingot through the moving rod 302 (the copper ingot is completely separated from the contact with the forming box 102, at this time, the push plate 304 just abuts against the copper ingot), and then the copper ingot is pushed off from the supporting plate 201 through the push plate 304, so that the demolding and unloading of the cast copper ingot are completed, and the working efficiency of the copper ingot casting production is effectively improved.
[0030] Specific embodiment two, please refer to Figures 1-9 On the basis of the specific embodiment one, the forming assembly 1 further comprises a plurality of supporting columns 104 fixedly connected on the bottom of the base, the top of the base 101 is fixedly connected with a collecting box 105 abutting against the forming box 102, the inner bottom of the forming box 102 is provided with a notch 106 matched with the extension rod 202, the inner top of the U-shaped plate 103 is fixedly connected with a casting assembly 4, the casting assembly 4 comprises a hydraulic cylinder 401 fixedly connected on the inner top of the U-shaped plate 103, the output end of the hydraulic cylinder 401 is fixedly connected with a mounting plate 402, the bottom of the mounting plate 402 is fixedly connected with a melting tank 403, the bottom of the melting tank 403 is communicated with a casting pipe 404, the casting pipe 404 is provided with an electromagnetic valve 405, and one side of the melting tank 403 is communicated with a feeding pipe 406 (the PLC controller is arranged outside, and the PLC controller is electrically connected with the electromagnetic valve 405 and the hydraulic cylinder 401, so that the automatic casting of the copper water is realized).
[0031] The operation process of the embodiment is that: the hydraulic cylinder 401 drives the mounting plate 402 to move downward, the mounting plate 402 drives the melting tank 403 to move downward (the melting tank 403 stores the molten copper water), after the casting pipe 404 on the melting tank 403 moves downward to a proper height, the electromagnetic valve 405 is opened, the copper water is injected into the forming box 102 through the casting pipe 404, and the casting of the copper water is realized.
[0032] Specific embodiment three, please refer to Figures 1-9On the basis of the first specific embodiment and the second specific embodiment, the bottom of the base 101 is fixedly connected with a driving assembly 5, the driving assembly 5 comprises a motor 501 fixedly connected to the bottom of the base 101, the output end of the motor 501 is fixedly connected with a first spur gear 502, the driving assembly 5 further comprises a lead screw 503 rotatably connected to the bottom of the base 101, the peripheral surface of the lead screw 503 is fixedly connected with a second spur gear 504 meshing with the first spur gear 502, the lead screw 503 is threadedly connected with the lifting plate 203, the bottom end of the lead screw 503 is fixedly connected with a first sprocket 505, the driving assembly 5 further comprises a worm 506 rotatably connected to the bottom of the base 101, the bottom end of the worm 506 is fixedly connected with a second sprocket 507, the first sprocket 505 and the second sprocket 507 meshingly connect with a chain, the driving assembly 5 further comprises a vertical plate 508 fixedly connected to the bottom of the base 101, one side surface of the vertical plate 508 is rotatably connected with a threaded rod 509, one end of the threaded rod 509 is fixedly connected with a worm wheel 510 meshing with the worm 506, the peripheral surface of the threaded rod 509 is threadedly connected with an L-shaped plate 511, one side surface of the L-shaped plate 511 is fixedly connected with an abutting rod 512 abuttingly connected with the abutting plate 304, the driving assembly 5 further comprises a guide rod 513 fixedly connected to one side surface of the base 101, the guide rod 513 is slidably connected with the L-shaped plate 511.
[0033] The operation process of the embodiment is as follows: the motor 501 is controlled to drive the first spur gear 502 to rotate, the first spur gear 502 drives the second spur gear 504 meshing with the first spur gear 502 to rotate, and then drives the lead screw 503 and the first sprocket 505 to rotate, and then drives the lifting plate 203 to move along the vertical direction through the lead screw 503, thereby providing power for the movement of the lifting plate 203, at the same time, the first sprocket 505 is driven to rotate through the chain, the second sprocket 507 is driven to rotate through the chain, the worm 506 is driven to rotate through the second sprocket 507, the worm wheel 510 meshing with the worm 506 is driven to rotate through the worm 506, and then the threaded rod 509 is driven to rotate, thereby driving the L-shaped plate 511 to move, the L-shaped plate 511 drives the abutting rod 512 to move towards the copper ingot, and then the abutting rod 512 drives the abutting plate 303 to move towards the copper ingot, thereby providing power for the movement of the abutting plate 303.
[0034] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0035] The preferred embodiments disclosed above are only used to help describe the utility model. The preferred embodiments do not describe all the details and do not limit the utility model to the specific embodiments. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the persons skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the entire scope and equivalents thereof.
Claims
1. An automatic copper ingot casting device, comprising a forming component (1); characterized in that: The molding component (1) includes a base (101), a molding box (102) is fixedly connected to the top of the base (101), and a U-shaped plate (103) is fixedly connected to the top of the base (101). The molding box (102) is slidably fitted with a lifting assembly (2). The lifting assembly (2) includes a support plate (201) slidably connected to the inside of the molding box (102). The bottom of the support plate (201) is fixedly connected to an extension rod (202) that extends through to the bottom of the base (101). The bottom end of the extension rod (202) is fixedly connected to a lifting plate (203). A pusher assembly (3) is fixedly fitted to the top of the base (101). The pusher assembly (3) includes a vertical plate (301) fixedly connected to the top of the base (101). A moving rod (302) is slidably connected through one side of the vertical plate (301). A pusher plate (303) is fixedly connected to one end of the moving rod (302). A stop plate (304) is fixedly connected to the other end of the moving rod (302). A spring (305) sleeved on the moving rod (302) is fixedly connected between the vertical plate (301) and the stop plate (304).
2. The automatic copper ingot casting equipment according to claim 1, characterized in that, The molding assembly (1) also includes several support columns (104) fixedly connected to the bottom of the base. The top of the base (101) is fixedly connected to a collection box (105) that is abutted against the molding box (102). The bottom of the molding box (102) has a notch (106) that is adapted to the extension rod (202).
3. The automatic copper ingot casting equipment according to claim 2, characterized in that, A casting assembly (4) is fixedly fitted to the inner top of the U-shaped plate (103). The casting assembly (4) includes a hydraulic cylinder (401) fixedly connected to the inner top of the U-shaped plate (103). An installation plate (402) is fixedly connected to the output end of the hydraulic cylinder (401). A melting tank (403) is fixedly connected to the bottom of the installation plate (402). A casting pipe (404) is connected to the bottom of the melting tank (403). A solenoid valve (405) is provided on the casting pipe (404). A feed pipe (406) is connected to one outer side of the melting tank (403).
4. The automatic copper ingot casting equipment according to claim 3, characterized in that, The bottom of the base (101) is fixedly fitted with a drive assembly (5), which includes a motor (501) fixedly connected to the bottom of the base (101), and the output end of the motor (501) is fixedly connected to a first spur gear (502).
5. The automatic copper ingot casting equipment according to claim 4, characterized in that, The drive assembly (5) further includes a lead screw (503) rotatably connected to the bottom of the base (101). A second spur gear (504) that meshes with the first spur gear (502) is fixedly connected to the peripheral side of the lead screw (503). The lead screw (503) is threadedly connected to the lifting plate (203). A first sprocket (505) is fixedly connected to the bottom end of the lead screw (503).
6. The automatic copper ingot casting equipment according to claim 5, characterized in that, The drive assembly (5) further includes a worm gear (506) rotatably connected to the bottom of the base (101), and a second sprocket (507) is fixedly connected to the bottom end of the worm gear (506). The first sprocket (505) and the second sprocket (507) are meshed with a chain.
7. The automatic copper ingot casting equipment according to claim 6, characterized in that, The drive assembly (5) further includes a vertical plate (508) fixedly connected to the bottom of the base (101). A threaded rod (509) is rotatably connected through one side of the vertical plate (508). A worm wheel (510) meshing with a worm (506) is fixedly connected to one end of the threaded rod (509). An L-shaped plate (511) is threadedly connected to the circumferential side of the threaded rod (509). A stop rod (512) that abuts against a stop plate (304) is fixedly connected to one side of the L-shaped plate (511). The drive assembly (5) further includes a guide rod (513) fixedly connected to one side of the base (101). The guide rod (513) and the L-shaped plate (511) slide through and engage.