Alloy material casting mechanism

Abstract

The utility model belongs to the technical field of metal processing, and particularly relates to an alloy material casting mechanism which comprises a bottom plate, front and back opposite sliding rails are fixedly connected to the top end of the bottom plate, a moving assembly is arranged at the top ends of the sliding rails, a fixing frame is arranged at the top end of the moving assembly, and a discharging assembly is arranged at the top end of the fixing frame. A discharging hopper is fixedly connected to the middle end of the left side of the fixing frame, first supporting frames which are opposite front and back are fixedly connected to the outer side of the middle end of the discharging hopper, a second motor is fixedly connected to the front end of the first supporting frame at the front end, and a driving gear is fixedly connected to the output end of the second motor; according to the alloy material casting mechanism, the discharging assembly is driven by the moving assembly to move, so that liquid alloy can be cast into the inner sides of different molds, continuous casting is achieved, production efficiency is improved, energy consumption and cost are reduced, product quality is improved, production capacity is improved, and resource waste is reduced.

Description

Technical Field

[0001] This utility model belongs to the field of metal processing technology, specifically an alloy material casting mechanism. Background Technology

[0002] Casting technology for alloy materials is an important manufacturing process. It involves melting an alloy to a suitable temperature, pouring it into a mold, and allowing it to cool and solidify to form the desired product shape. This technology is widely used in aerospace, automotive manufacturing, electronics, and construction. Different types of alloy materials, such as aluminum alloys, copper alloys, magnesium alloys, and iron-based alloys, exhibit their own unique performance characteristics during casting. Aluminum alloys, due to their lightweight and good corrosion resistance, are widely used in automotive parts; copper alloys, due to their excellent electrical conductivity, are commonly found in electronic products. In the casting process, temperature control, pouring method, and cooling rate are crucial to the quality of the final product. Improper processes can lead to defects such as porosity, cracks, and shrinkage, affecting product performance. Therefore, process optimization and quality control are critical. With technological advancements, modern casting has not only made significant progress in improving precision and efficiency but also focuses on environmental protection and reducing energy consumption. The adoption of advanced CNC technology, automated production lines, and environmentally friendly alloy materials has driven innovation and sustainable development in related industries.

[0003] However, in actual use of existing solutions, some equipment can only cast from one mold at a time, making continuous casting impossible. This leads to low production efficiency, high energy consumption, increased labor and equipment costs, poor quality consistency, and long production cycles. Molds need to be cleaned after each casting, resulting in equipment downtime and energy waste. Furthermore, frequent operation switching increases labor costs and material waste, affecting product quality and consistency, and limiting production capacity and technological progress.

[0004] Therefore, this utility model provides an alloy material casting mechanism. Utility Model Content

[0005] To overcome the shortcomings of existing technologies and solve the problems of only being able to cast one mold at a time, which prevents continuous casting and leads to low production efficiency, high energy consumption, increased labor and equipment costs, poor quality consistency, and long production cycles, this utility model proposes an alloy material casting mechanism.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: The alloy material casting mechanism of this utility model includes a base plate, a sliding rail with front and rear opposite sides fixedly connected to the top of the base plate, a moving component provided at the top of the sliding rail, a fixed frame provided at the top of the moving component, a feeding component provided at the top of the fixed frame, a feeding hopper fixedly connected to the middle left side of the fixed frame, a first support frame with front and rear opposite sides fixedly connected to the outer side of the middle of the feeding hopper, a second motor fixedly connected to the front end of the first support frame, a driving gear fixedly connected to the output end of the second motor, a first sealing plate fixedly connected to the rear side of the driving gear, a driven gear meshing with the right side of the driving gear, and a second sealing plate fixedly connected to the rear side of the driven gear.

[0007] Furthermore, the moving component includes a second support frame, and the bottom end of the fixed frame is fixedly connected to a uniformly distributed second support frame. The bottom inner side of the second support frame is fixedly connected to a third motor, and the output end of the third motor is fixedly connected to a sprocket. A rotating wheel is fixedly connected to the outer side of one end of the sprocket, and the rotating wheel is rotatably connected to the slide rail.

[0008] Furthermore, the feeding assembly includes a second limiting frame, and the top of the fixed frame is fixedly connected to a second limiting frame that is opposite to the front and rear. A drive shaft is rotatably connected to the inner side of the second limiting frame, and a casting furnace is fixedly connected to the inner side of the drive shaft. A discharge port is fixedly connected to the top left side of the casting furnace, and a first motor is fixedly connected to the front side of the top of the fixed frame. The output end of the first motor is fixedly connected to the front drive shaft.

[0009] Furthermore, a uniformly distributed first limiting frame is fixedly connected to the middle side of the top of the base plate, and a hydraulic rod with front and rear opposite sides is fixedly connected to the middle side of the outer side of the first limiting frame. A mold is fixedly connected to the output end of the hydraulic rod, and a sliding rod with left and right opposite sides is slidably connected to the inner side of the mold. The sliding rod is fixedly connected to the first limiting frame.

[0010] Furthermore, the outer side of the fixing frame is fixedly connected with evenly distributed protective plates.

[0011] Furthermore, a hanger is fixedly connected to the top outer side of the fixed frame.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. The alloy material casting mechanism of this utility model, through a moving component driving a feeding component to move, allows liquid alloy to be cast into the inner sides of different molds, thereby achieving continuous casting, improving production efficiency, reducing energy consumption and costs, improving product quality, increasing production capacity, and reducing resource waste. By reducing downtime and maintaining stable temperature and flow conditions, alloy uniformity can be effectively improved, defects reduced, high-volume production demands met, and resource utilization improved.

[0014] 2. The alloy material casting mechanism described in this utility model uses a hydraulic rod set on the outside of the first limiting frame to drive the mold to move back and forth for rapid demolding. This reduces the casting cycle, provides uniform and adjustable force to ensure accurate separation, reduces casting defects, simplifies the operation process, improves safety and stability, and effectively protects the mold and casting, reducing the risk of damage. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings.

[0016] Figure 1 This is a three-dimensional structural schematic diagram and an enlarged view of the present invention;

[0017] Figure 2 This is a partial three-dimensional structural diagram of the present invention. Figure 1 ;

[0018] Figure 3 yes Figure 2 Enlarged view of a portion of point A in the middle;

[0019] Figure 4 This is a partial three-dimensional structural diagram of the present invention. Figure 2 ;

[0020] Figure 5 This is a partial three-dimensional structural diagram of the present invention. Figure 3 ;

[0021] Figure 6 This is a partial three-dimensional structural diagram of the present invention. Figure 4 And enlarged image;

[0022] In the diagram: 1. Base plate; 11. Slide rail; 2. First limiting frame; 21. Hydraulic rod; 22. Mold; 23. Slide rod; 3. Fixing frame; 31. First motor; 32. Second limiting frame; 33. Drive shaft; 34. Casting furnace; 35. Discharge port; 36. Hanger; 37. Protective plate; 4. Feed hopper; 41. First support frame; 42. Second motor; 43. Drive gear; 44. First sealing plate; 45. Driven gear; 46. Second sealing plate; 5. Second support frame; 51. Third motor; 52. Sprocket; 53. Rotating wheel. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] like Figures 1 to 6 As shown, the alloy material casting mechanism of this utility model includes a base plate 1. A sliding rail 11 with opposing front and rear sides is fixedly connected to the top of the base plate 1, supporting and fixing the sliding rails 11 on both sides simultaneously. A moving component is provided at the top of the sliding rail 11, and a fixed frame 3 is provided at the top of the moving component. A feeding component is provided at the top of the fixed frame 3, supporting the feeding component. A feeding hopper 4 is fixedly connected to the middle left side of the fixed frame 3, supporting and fixing the feeding hopper 4. A first support frame 41 with opposing front and rear sides is fixedly connected to the outer side of the middle of the feeding hopper 4, supporting and fixing the first support frames 41 on both sides simultaneously. A second motor 42 is fixedly connected to the front end of the first support frame 41. A second motor 42 is fixed, and a drive gear 43 is fixedly connected to the output end of the second motor 42. The second motor 42 fixes the drive gear 43 and drives the drive gear 43 to rotate. A first sealing plate 44 is fixedly connected to the rear side of the drive gear 43. The drive gear 43 fixes the first sealing plate 44 and drives the first sealing plate 44 to rotate. A driven gear 45 is meshed with the right side of the drive gear 43. The drive gear 43 drives the driven gear 45 to rotate. A second sealing plate 46 is fixedly connected to the rear side of the driven gear 45. The driven gear 45 fixes the second sealing plate 46 and drives the second sealing plate 46 to rotate.

[0025] The moving component includes a second support frame 5. The bottom end of the fixed frame 3 is fixedly connected to the evenly distributed second support frames 5, which are supported and fixed by the fixed frame 3. The bottom inner side of the second support frame 5 is fixedly connected to a third motor 51, which is fixed by the second support frame 5. The output end of the third motor 51 is fixedly connected to a sprocket 52, which is fixedly connected to the drive wheel in the sprocket 52. The outer side of one end of the sprocket 52 is fixedly connected to a rotating wheel 53, which is fixedly connected to the driven wheel in the sprocket 52. The third motor 51 drives the drive wheel to rotate, and the chain drives the driven wheel to rotate synchronously, thereby driving the rotating wheel 53. The rotating wheel 53 is rotatably connected to the slide rail 11, which limits the rotation of the rotating wheel 53.

[0026] The feeding assembly includes a second limiting frame 32. The top of the fixed frame 3 is fixedly connected to the second limiting frame 32, which is opposite to the front and rear. The fixed frame 3 supports and fixes the second limiting frame 32. The inner side of the second limiting frame 32 is rotatably connected to the transmission shaft 33, which limits the transmission shaft 33. The inner side of the transmission shaft 33 is fixedly connected to the casting furnace 34, which is fixed by both sides of the transmission shaft 33. The top left side of the casting furnace 34 is fixedly connected to the discharge port 35, which is supported and fixed by the casting furnace 34. The front side of the top of the fixed frame 3 is fixedly connected to the first motor 31, which is supported and fixed by the fixed frame 3. The output end of the first motor 31 is fixedly connected to the front transmission shaft 33, which drives the front transmission shaft 33 to rotate, thereby driving the feeding hopper 4 to rotate synchronously.

[0027] A uniformly distributed first limiting frame 2 is fixedly connected to the top center of the base plate 1. The first limiting frame 2 is supported and fixed by the base plate 1. A front-to-back hydraulic rod 21 is fixedly connected to the outer center of the first limiting frame 2. The first limiting frame 2 supports and fixes the hydraulic rods 21 on both sides. A mold 22 is fixedly connected to the output end of the hydraulic rod 21. The mold 22 is fixed by the hydraulic rod 21. At the same time, the hydraulic rod 21 drives the mold 22 to move back and forth in opposite directions, so that the mold 22 can be opened and closed. A left-to-right sliding rod 23 is slidably connected to the inner side of the mold 22. The sliding rod 23 is fixedly connected to the first limiting frame 2. The first limiting frame 2 fixes the sliding rod 23. At the same time, the sliding rod 23 limits the mold 22, so that the mold 22 slides outside the sliding rod 23.

[0028] The outer side of the fixing frame 3 is fixedly connected with evenly distributed protective plates 37. The fixing frame 3 fixes the protective plates 37, and the protective plates 37 protect the outside and prevent external collisions from damaging the equipment.

[0029] A hanger 36 is fixedly connected to the top of the outer side of the fixed frame 3. The fixed frame 3 supports and fixes the hanger 36, and the entire device can be lifted by external gantry cranes or other equipment through the hanger 36.

[0030] Working principle: When the alloy material casting mechanism is running, the hydraulic rod 21 first drives the mold 22 to move in opposite directions, closing the molds 22 on both sides. Then, the third motor 51 outputs power, which drives the rotating wheel 53 to rotate via the sprocket 52, thereby driving the device to move left and right on the slide rail 11. Then, the first motor 31 drives the casting furnace 34 to rotate via the front drive shaft 33, so that the metal raw material inside the casting furnace 34 is poured into the feeding hopper 4 through the discharge port 35, and the molten metal is transported into the mold 22 for casting through the feeding hopper 4. In case of emergency, the second motor 42 can drive the drive gear 43 to rotate, which in turn drives the first sealing plate 44 to rotate counterclockwise. At the same time, the drive gear 43 drives the first sealing plate 44 to rotate clockwise, and the driven gear 45 drives the second sealing plate 46 to rotate synchronously, thereby sealing the bottom of the hopper 4, allowing the molten metal to continue to be conveyed downward and stored in the hopper 4. After casting and cooling are completed, the hydraulic rod 21 drives the mold 22 to move forward and backward in opposite directions, thereby enabling the workpiece to be demolded quickly.

[0031] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1 Based on the perspective of the observer, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0032] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A casting mechanism for alloy materials, characterized in that, Includes a base plate (1), the top of which is fixedly connected to a front-to-back sliding rail (11), the top of which is provided with a moving component, the top of which is provided with a fixed frame (3), the top of which is provided with a feeding component, the middle of the left side of the fixed frame (3) is fixedly connected to a feeding hopper (4), the outer side of the middle of the feeding hopper (4) is fixedly connected to a front-to-back first support frame (41), the front end of the first support frame (41) is fixedly connected to a second motor (42), the output end of the second motor (42) is fixedly connected to a drive gear (43), the rear side of the drive gear (43) is fixedly connected to a first sealing plate (44), the right side of the drive gear (43) is meshed with a driven gear (45), the rear side of the driven gear (45) is fixedly connected to a second sealing plate (46).

2. The alloy material casting mechanism according to claim 1, characterized in that, The moving component includes a second support frame (5), and the bottom end of the fixed frame (3) is fixedly connected to a uniformly distributed second support frame (5). The bottom inner side of the second support frame (5) is fixedly connected to a third motor (51). The output end of the third motor (51) is fixedly connected to a sprocket (52). The outer side of one end of the sprocket (52) is fixedly connected to a rotating wheel (53). The rotating wheel (53) is rotatably connected to the slide rail (11).

3. The alloy material casting mechanism according to claim 2, characterized in that, The feeding assembly includes a second limiting frame (32). The top of the fixed frame (3) is fixedly connected to the second limiting frame (32) which is opposite to the front and back. The inner side of the second limiting frame (32) is rotatably connected to a drive shaft (33). The inner side of the drive shaft (33) is fixedly connected to a casting furnace (34). The top left side of the casting furnace (34) is fixedly connected to a discharge port (35). The front side of the top of the fixed frame (3) is fixedly connected to a first motor (31). The output end of the first motor (31) is fixedly connected to the front drive shaft (33).

4. The alloy material casting mechanism according to claim 3, characterized in that, The top center of the base plate (1) is fixedly connected to a uniformly distributed first limiting frame (2), and the outer center of the first limiting frame (2) is fixedly connected to a front-to-back hydraulic rod (21). The output end of the hydraulic rod (21) is fixedly connected to a mold (22), and the inner side of the mold (22) is slidably connected to a left-to-right sliding rod (23). The sliding rod (23) is fixedly connected to the first limiting frame (2).

5. The alloy material casting mechanism according to claim 4, characterized in that, The outer side of the fixing frame (3) is fixedly connected with evenly distributed protective plates (37).

6. The alloy material casting mechanism according to claim 5, characterized in that, The top outer side of the fixed frame (3) is fixedly connected to a hanger (36).

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