Efficient hinge shaft production device

Abstract

The utility model relates to the technical field of hinge shafts, and discloses an efficient hinge shaft production device which comprises a mounting plate, a feeding pipe is fixedly connected to the right side of the front end of the mounting plate, a shaft material is slidably connected to the inner wall of the feeding pipe, and a servo motor is fixedly connected to the middle of the rear side of the mounting plate. The output end of the servo motor is fixedly connected with a driving gear, the top of the outer wall of the driving gear is in meshed connection with a driven gear, the front ends of the driven gear and the driving gear are fixedly connected with a plurality of feeding wheels, and the left portion of the front end of the mounting plate is fixedly connected with a shearing table. The feeding pipe is used for feeding a shaft material, after the motor is started, the gear transmission enables the feeding wheel to rotate, the shaft material is rolled into the shearing table, the hydraulic rod enables the shearing knife to shear, the inclined plane of the push strip enables the shaft material to return, the spring pops up after shearing, and the push strip is used for rapidly discharging, so that the hinge shaft can be rapidly produced, automatic feeding and discharging are achieved, the production efficiency and functionality are improved, and the use requirements are met.

Description

Technical Field

[0001] This utility model relates to the field of hinge shaft technology, and in particular to a high-efficiency hinge shaft production device. Background Technology

[0002] As a key connecting component in various mechanical equipment and furniture products, the quality and production efficiency of hinge shafts directly affect the performance of end products and market supply. High-efficiency hinge shaft production equipment is a set of specialized equipment integrating advanced manufacturing processes and automated control technology. It aims to achieve large-scale production of hinge shafts with shorter production cycles, higher product precision, and lower production costs. It covers all production stages from raw material processing and molding to final quality inspection. By optimizing the process flow and equipment configuration, it significantly improves the overall efficiency of hinge shaft production. With the rapid development of modern society, the demand for hinge shafts in various industries has exploded, placing higher demands on the efficiency of its production equipment.

[0003] Hinge shaft production equipment relies heavily on manual operation, resulting in a cumbersome and inefficient production process. This not only makes it prone to human error, leading to inconsistent product quality, but also makes it difficult to meet the delivery demands of large-scale orders. While existing hinge shaft production technology is constantly improving, with machine shearing reducing manpower and increasing processing efficiency, some production equipment on the market still has significant shortcomings. Existing automated production equipment, although increasing production speed to some extent, has a complex structure, making it difficult to quickly adapt to the production switching of hinge shafts of different lengths. Long equipment adjustment times cause production interruptions and resource waste. Manual adjustment of material feeding further reduces work efficiency and fails to meet operational requirements. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a high-efficiency production device for hinge shafts, which aims to improve the existing technology where the structure cannot switch between different length processing modes and the feeding process is slow, resulting in reduced work efficiency and poor adaptability.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a high-efficiency hinge shaft production device, comprising a mounting plate, a feed pipe fixedly connected to the front right side of the mounting plate, a shaft material slidably connected to the inner wall of the feed pipe, a servo motor fixedly connected to the rear middle of the mounting plate, a drive gear fixedly connected to the output end of the servo motor, a driven gear meshing with the top of the outer wall of the drive gear, multiple feed wheels fixedly connected to the front ends of both the driven gear and the drive gear, a shearing table fixedly connected to the front left of the mounting plate, a hydraulic rod fixedly connected to the top left of the front of the mounting plate, a shearing blade fixedly connected to the bottom end of the hydraulic rod, a push bar slidably connected to the rear inner wall of the shearing table, an inclined surface opened at the right end of the push bar, a spring fixedly connected to the rear end of the push bar, and an adjustment mechanism provided on the left side of the shearing table, the adjustment mechanism being used to adjust the length production specifications.

[0006] As a further description of the above technical solution:

[0007] The adjustment mechanism includes a slide groove, the outer wall of which is located on the left side of the shearing table. A positioning hole is provided on the left front end of the slide groove. An adjustment plate is slidably connected to the inner wall of the slide groove. Multiple adjustment holes are provided on the front side of the adjustment plate. Positioning bolts are slidably connected to the inner wall of the adjustment holes. A baffle is fixedly connected to the left end of the adjustment plate. A docking groove is provided in the middle of the right end of the baffle.

[0008] As a further description of the above technical solution:

[0009] The bottom of the mounting plate is fixedly connected to a support platform, and multiple support feet are fixedly connected to the left and right sides of the bottom of the support platform.

[0010] As a further description of the above technical solution:

[0011] A material box is fixedly connected to the front left side of the support platform, and a buffer plate is fixedly connected to the bottom inner wall of the material box.

[0012] As a further description of the above technical solution:

[0013] Multiple decorative strips are fixedly connected to the front side of each material box, and the multiple decorative strips are arranged symmetrically among each other.

[0014] As a further description of the above technical solution:

[0015] A control console is fixedly connected to the front side of the top center of the support platform, and multiple operation buttons are fixedly connected to the top of the control console.

[0016] As a further description of the above technical solution:

[0017] An emergency stop button is fixedly connected to the front right side of the top of the support platform, and an alarm light is fixedly connected to the middle right side of the top of the support platform.

[0018] As a further description of the above technical solution:

[0019] The outer wall of the servo motor is provided with a protective shell, and the outer wall of the protective shell is provided with multiple heat dissipation slots.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, a feed pipe is installed on the mounting plate for feeding shaft materials. After the servo motor on the mounting plate is started, the drive gear rotates, which in turn drives the driven gear and the feed wheel to rotate together, winding the shaft material into the shearing table. The hydraulic rod then starts the shearing blade to cut. The inclined surface on the push bar retracts when the shaft material enters. After shearing is completed, the spring pushes the push bar out to achieve rapid unloading. This structure realizes rapid production of hinge shafts, automatic feeding and unloading, improves production efficiency and functionality, and meets the usage requirements.

[0022] 2. In this utility model, the adjustment plate can be slidably inserted and locked by setting the sliding groove. After the adjustment hole and the positioning hole are aligned, the positioning bolt is inserted, so that the baffle and the mating groove at the left end of the adjustment plate allow the shaft material to be processed after the length dimension is determined. This improves the adaptability and adjustment capability of the structure and meets the adjustment requirements. Attached Figure Description

[0023] Figure 1 This is a perspective view of the front side of the support platform of a high-efficiency production device for hinge shafts proposed in this utility model;

[0024] Figure 2 This is a partial structural exploded view of the mounting plate of a high-efficiency hinge shaft production device proposed in this utility model;

[0025] Figure 3 This is a partial structural diagram of a servo motor for a high-efficiency production device for hinge shafts proposed in this utility model;

[0026] Figure 4 This is a partial structural diagram of the shearing table of a high-efficiency production device for hinge shafts proposed in this utility model;

[0027] Figure 5 This is a partial structural diagram of the adjusting plate of a high-efficiency production device for hinge shafts proposed in this utility model.

[0028] Legend:

[0029] 1. Mounting plate; 2. Adjustment mechanism; 201. Slide groove; 202. Positioning hole; 203. Adjustment plate; 204. Adjustment hole; 205. Positioning bolt; 206. Baffle; 207. Docking groove; 3. Feed pipe; 4. Shaft; 5. Servo motor; 6. Drive gear; 7. Driven gear; 8. Feed wheel; 9. Shearing table; 10. Hydraulic rod; 11. Shearing blade; 12. Push bar; 13. Inclined surface; 14. Spring; 15. Support platform; 16. Support foot; 17. Material box; 18. Buffer plate; 19. Decorative strip; 20. Control console; 21. Operation button; 22. Emergency stop button; 23. Warning light; 24. Protective shell; 25. Heat dissipation groove. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see the appendix Figure 2 Appendix Figure 3 and attached Figure 4 An embodiment of this utility model provides a high-efficiency hinge shaft production device, including a mounting plate 1. A feed pipe 3 is fixedly connected to the front right side of the mounting plate 1. A shaft 4 is slidably connected to the inner wall of the feed pipe 3. A servo motor 5 is fixedly connected to the middle of the rear side of the mounting plate 1. A drive gear 6 is fixedly connected to the output end of the servo motor 5. A driven gear 7 is meshed with the top of the outer wall of the drive gear 6. Multiple feed wheels 8 are fixedly connected to the front ends of both the driven gear 7 and the drive gear 6. A shearing table 9 is fixedly connected to the front left side of the mounting plate 1. A hydraulic rod 10 is fixedly connected to the top left side of the front of the mounting plate 1. A shearing blade 11 is fixedly connected to the bottom end of the hydraulic rod 10. A pusher 12 is slidably connected to the rear side of the inner wall of the shearing table 9. An inclined surface 13 is opened at the right end of the pusher 12. A spring 14 is fixedly connected to the rear end of the pusher 12. An adjustment mechanism 2 is provided on the left side of the shearing table 9. The adjustment mechanism 2 is used to adjust the length production specifications.

[0032] Specifically, the mounting plate 1 is fixedly connected to the feed pipe 3. A shaft 4 is slidably connected to the inner wall of the feed pipe 3, allowing the shaft 4 to move freely within the feed pipe 3. A servo motor 5 is fixedly connected to the middle rear side of the mounting plate 1. The servo motor 5 serves as a power source, and its output end is fixedly connected to the drive gear 6. The top of the outer wall of the drive gear 6 meshes with the driven gear 7, forming a gear transmission structure. Multiple feed wheels 8 are fixedly connected to the front ends of both the drive gear 6 and the driven gear 7. These feed wheels 8 work together to ensure that materials can smoothly enter the processing flow. A shearing table 9 is fixedly connected to the left front end of the mounting plate 1. The shearing table 9 is used for... At the material shearing component, a hydraulic rod 10 is fixedly connected to the top left of the front end of the mounting plate 1, and a shearing blade 11 is fixedly connected to the bottom end of the hydraulic rod 10. The shearing blade 11 can perform precise shearing action under the drive of the hydraulic rod 10. A pusher 12 is slidably connected to the rear side of the inner wall of the shearing table 9. An inclined surface 13 is opened at the right end of the pusher 12. The inclined surface 13 helps to push the material smoothly. A spring 14 is fixedly connected to the rear end of the pusher 12. The spring 14 provides the necessary elasticity to ensure that the pusher 12 can effectively push the material out. The adjustment mechanism 2 is used to adjust the length of production specifications. It can precisely control the shearing length to meet different production needs.

[0033] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 5 The adjusting mechanism 2 includes a slide 201. The outer wall of the slide 201 is located on the left side of the shearing table 9. A positioning hole 202 is provided on the left front end of the slide 201. An adjusting plate 203 is slidably connected to the inner wall of the slide 201. Multiple adjusting holes 204 are provided on the front side of the adjusting plate 203. A positioning bolt 205 is slidably connected to the inner wall of the adjusting hole 204. A baffle 206 is fixedly connected to the left end of the adjusting plate 203. A docking groove 207 is provided in the middle of the right end of the baffle 206.

[0034] Specifically, the slide 201 allows for easy adjustment by the operator. A positioning hole 202 is provided on the left front end of the slide 201. This positioning hole 202, in conjunction with multiple adjustment holes 204 on the adjustment plate 203, allows for positioning by moving back and forth to adapt to different adjustment needs, making the adjustment process more flexible and precise. The positioning bolt 205 is used to fix the adjustment plate 203 in a specific position to prevent unnecessary movement during use. A baffle 206 is fixedly connected to the left end of the adjustment plate 203. The baffle 206 is present to ensure the material is cut to the required specifications and to ensure operational safety. A docking groove 207 is provided in the middle of the right end of the baffle 206. This docking groove 207 is for docking with the shaft material 4 to ensure stable processing.

[0035] Please see the appendix Figure 1The bottom of the mounting plate 1 is fixedly connected to a support platform 15. Multiple support feet 16 are fixedly connected to the left and right sides of the bottom of the support platform 15. A material box 17 is fixedly connected to the front left side of the support platform 15. A buffer plate 18 is fixedly connected to the bottom of the inner wall of the material box 17. Multiple decorative strips 19 are fixedly connected to the front side of the material box 17. The multiple decorative strips 19 are arranged symmetrically among each other.

[0036] Specifically, the support platform 15 is not only stable but also practical and aesthetically pleasing. The support legs 16 are evenly distributed, providing additional stability to the entire structure. A practical material box 17 is also fixedly connected to the front left side of the support platform 15. The material box 17 can not only store necessary materials, but also has a buffer plate 18 fixedly connected to the bottom of its inner wall to reduce the impact and damage when receiving materials. In order to further enhance the attractiveness of the appearance, multiple decorative strips 19 are fixedly connected to the front side of the material box 17. These decorative strips 19 not only increase the visual effect, but they are also symmetrically arranged, so that the entire structure has good aesthetic value while maintaining functionality.

[0037] Please see the appendix Figure 1 and attached Figure 2 A control panel 20 is fixedly connected to the front side of the top center of the support platform 15. Multiple operation buttons 21 are fixedly connected to the top of the control panel 20. An emergency stop button 22 is fixedly connected to the front right side of the top of the support platform 15. An alarm light 23 is fixedly connected to the middle right side of the top of the support platform 15. A protective shell 24 is provided on the outer wall of the servo motor 5. Multiple heat dissipation slots 25 are opened on the outer wall of the protective shell 24.

[0038] Specifically, the top of the control panel 20 is uniformly and fixedly connected with multiple operation buttons 21, allowing users to perform various operations and controls. The emergency stop button 22 can quickly cut off the power and stop the equipment in an emergency to ensure operational safety. The alarm light 23 will emit warning signals when the equipment malfunctions or other situations that require attention. The protective shell 24 not only prevents external factors from damaging the servo motor 5, but also has multiple heat dissipation slots 25 evenly opened on its outer wall. These heat dissipation slots 25 help improve the heat dissipation efficiency of the servo motor 5, thereby ensuring the stable operation of the equipment and extending its service life.

[0039] Working principle: The feeding pipe 3 is installed on the mounting plate 1 to feed the shaft material 4. When the shaft material 4 is inserted, the servo motor 5 fixed on the mounting plate 1 is started, which makes the drive gear 6 at the output end of the servo motor 5 rotate, driving the driven gear 7 meshing with the drive gear 6 to rotate, thereby driving the feeding wheels 8 on the two gears to rotate together, so that the shaft material 4 is wound into the shearing table 9. Then, the hydraulic rod 10 is started to make the shearing blade 11 cut the shaft material 4. Since the inner wall of the shearing table 9 is slidably connected to the push bar 12, when the shaft material 4 enters, the push bar 12 can be pushed back to the inner wall of the shearing table 9 by the action of the inclined surface 13 on the push bar 12. After cutting, the spring 14 pushes the push bar 12 out, so that the processed hinge shaft is pushed out, and the material is quickly unloaded. This structure can quickly produce hinge shafts and automatically feed and unload materials, which increases functionality, improves production efficiency, and meets the needs of use.

[0040] The sliding groove 201 allows the adjusting plate 203 to slide into the groove. Multiple adjusting holes 204 are provided on the adjusting plate 203. By sliding the adjusting plate 203, the adjusting holes 204 are aligned with the positioning holes 202 on the shearing table 9, and then the positioning bolts 205 are inserted to lock the adjusting plate 203. Since the left end of the adjusting plate 203 is fixed with a baffle 206, and the baffle 206 has a mating groove 207, the shaft material 4 is inserted into the inner wall of the mating groove 207 to determine the required length before processing. This structure can adjust different lengths for processing, improving the adaptability of the structure and meeting the adjustment requirements.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency production device for hinge shafts, comprising a mounting plate (1), characterized in that: A feed pipe (3) is fixedly connected to the right front end of the mounting plate (1). A shaft (4) is slidably connected to the inner wall of the feed pipe (3). A servo motor (5) is fixedly connected to the middle rear side of the mounting plate (1). A drive gear (6) is fixedly connected to the output end of the servo motor (5). A driven gear (7) is meshed with the top of the outer wall of the drive gear (6). Multiple feed wheels (8) are fixedly connected to the front ends of both the driven gear (7) and the drive gear (6). The left front end of the mounting plate (1) is fixedly connected to the feed pipe (3). A shearing table (9) is connected to the mounting plate (1). A hydraulic rod (10) is fixedly connected to the top left of the front end of the mounting plate (1). A shearing blade (11) is fixedly connected to the bottom end of the hydraulic rod (10). A pusher (12) is slidably connected to the rear side of the inner wall of the shearing table (9). An inclined surface (13) is opened at the right end of the pusher (12). A spring (14) is fixedly connected to the rear end of the pusher (12). An adjustment mechanism (2) is provided on the left side of the shearing table (9). The adjustment mechanism (2) is used to adjust the specifications of the length production.

2. The high-efficiency production device for hinge shafts according to claim 1, characterized in that: The adjustment mechanism (2) includes a slide (201), the outer wall of which is located on the left side of the shearing table (9). A positioning hole (202) is provided on the left front end of the slide (201). An adjustment plate (203) is slidably connected to the inner wall of the slide (201). Multiple adjustment holes (204) are provided on the front side of the adjustment plate (203). A positioning bolt (205) is slidably connected to the inner wall of the adjustment hole (204). A baffle (206) is fixedly connected to the left end of the adjustment plate (203). A docking groove (207) is provided in the middle of the right end of the baffle (206).

3. The high-efficiency production device for hinge shafts according to claim 1, characterized in that: The bottom end of the mounting plate (1) is fixedly connected to a support platform (15), and multiple support feet (16) are fixedly connected to the left and right sides of the bottom end of the support platform (15).

4. The high-efficiency production device for hinge shafts according to claim 3, characterized in that: A material box (17) is fixedly connected to the front left side of the support platform (15), and a buffer plate (18) is fixedly connected to the bottom of the inner wall of the material box (17).

5. The high-efficiency production device for hinge shafts according to claim 4, characterized in that: Each of the material bins (17) has a number of decorative strips (19) fixedly connected to its front side, and the decorative strips (19) are arranged symmetrically among each other.

6. The high-efficiency production device for hinge shafts according to claim 3, characterized in that: A control console (20) is fixedly connected to the front side of the top center of the support platform (15), and multiple operation buttons (21) are fixedly connected to the top of the control console (20).

7. The high-efficiency production device for hinge shafts according to claim 3, characterized in that: An emergency stop button (22) is fixedly connected to the front right side of the top of the support platform (15), and an alarm light (23) is fixedly connected to the middle right side of the top of the support platform (15).

8. The high-efficiency production device for hinge shafts according to claim 1, characterized in that: The outer wall of the servo motor (5) is provided with a protective shell (24), and the outer wall of the protective shell (24) is provided with multiple heat dissipation grooves (25).

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