Full-automatic mobile phone double-station intelligent film sticking machine

Abstract

The utility model relates to the technical field of mobile phone film sticking equipment, and discloses a full-automatic mobile phone double-station intelligent film sticking machine which comprises a case, a mounting table is mounted at the top end in the case, and a Z-axis moving mechanism is mounted on the right side in the case. According to the full-automatic double-station intelligent film sticking machine for the mobile phone, multi-procedure cleaning and deashing treatment can be conducted, efficient cleaning can be conducted on a mobile phone screen before film sticking, an oleophobic layer coating brush is used for slowly coating oleophobic layer coating liquid on the surface of the screen or a film body along the edge of the screen at the uniform speed and force, the oleophobic effect of the screen or the film body is improved, and the film sticking quality is improved. The function of repairing an oleophobic layer is achieved, precise cutting is conducted through a laser film cutting mechanism, then precise vacuum attaching is conducted through a mechanical arm, prepolymer polymerization can be initiated through ultraviolet irradiation in a UV lamp module, a solid protective film is formed by a film body, vacuum pressure maintaining can be conducted while light curing is conducted on the film, air between the film and a screen is pumped away, and bubbles are eliminated; and then precise pressure is applied, so that the film is tightly attached to the screen.

Description

Technical Field

[0001] This utility model relates to the field of mobile phone screen protector equipment technology, specifically a fully automatic dual-station intelligent screen protector applicator. Background Technology

[0002] Mobile phone screen protector application equipment is a specialized device for applying screen protectors to mobile phones. It can precisely adhere the film to the surface of the phone, aiming to provide drop and scratch protection for the screen. It is widely used in the mobile phone aftermarket. The fully automatic dual-station intelligent screen protector application machine is an intelligent device among mobile phone screen protector application equipment. It can automatically apply screen protectors to mobile phones, and the dual-station operation mode greatly improves the efficiency of screen protector application.

[0003] However, some fully automatic dual-station intelligent screen protector applicators have poor cleaning effects on the screen surface before applying the screen protector, making it difficult to effectively remove dust and stains from the screen surface. They lack efficient cleaning measures for the screen before applying the screen protector.

[0004] Now, a new type of fully automatic dual-station intelligent screen protector applicator for mobile phones is proposed to address the above-mentioned shortcomings. Utility Model Content

[0005] The purpose of this invention is to provide a fully automatic dual-station intelligent screen protector applicator for mobile phones, in order to solve the problem of poor dust removal effect on the surface of mobile phone screens mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic dual-station intelligent screen protector applicator for mobile phones, comprising a chassis, an installation platform installed at the top of the chassis, a Z-axis moving mechanism installed on the right side of the chassis, a movable platform installed on the Z-axis moving mechanism, a mobile phone positioning platform installed at the top of the movable platform, a dust-adhesive mechanism installed at the front end of the top of the Z-axis moving mechanism, a cleaning non-woven fabric unwinding roller installed at the front end of the top right side of the installation platform, a cleaning non-woven fabric take-up roller installed at the rear end of the top right side of the installation platform, multiple sets of auxiliary wheels installed at both ends of the right side of the installation platform, a fixed platform installed inside the bottom of the installation platform, a cleaning liquid spraying module installed at the middle position of the bottom of the fixed platform, and a plasma cleaning module installed at the rear end of the dust-adhesive mechanism.

[0007] As a further technical solution of this utility model, a wet wiping block is installed at the front end of the right side of the fixed platform, and a dry wiping block is installed at the rear end of the right side of the fixed platform.

[0008] As a further technical solution of this utility model, a plasma cleaning module is installed at the rear end of the dust-adhesion mechanism.

[0009] As a further technical solution of this utility model, an X-axis moving mechanism is installed and fixed at the rear end inside the chassis, and a movable slide is installed on the X-axis moving mechanism. A mounting base is installed and fixed on the movable slide, and a film suction mechanism is installed and fixed at the bottom end of the mounting base. A cylinder is installed on the top of the movable slide, and the output end of the bottom of the cylinder is fixedly installed between the top end of the mounting base.

[0010] As a further technical solution of this utility model, a raw material mounting rack is installed at the bottom left side of the inside of the chassis, and a roll film is installed on the raw material mounting rack. A laser film cutting mechanism is installed on the right side of the raw material mounting rack.

[0011] As a further technical solution of this utility model, a UV lamp module is installed on the rear end of the right side inside the chassis, and the UV lamp module is located at the rear end of the top of the Z-axis moving mechanism.

[0012] As a further technical solution of this utility model, an oleophobic coating module is installed at the rear end of the bottom of the mounting platform.

[0013] As a further technical solution of this utility model, a human-computer interaction touch screen is installed on the top of the front end of the chassis, and a mobile phone retrieval port is provided inside the right side of the front end of the chassis. The front end of the mobile phone positioning platform penetrates through the interior of the mobile phone retrieval port.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the fully automatic dual-station intelligent screen protector applicator not only enables efficient cleaning of the screen protector before application and facilitates auxiliary curing of the applied film, but also enables convenient spraying of an oleophobic coating on the outer side of the film.

[0015] By setting up a chassis, a mobile phone positioning platform, a mobile phone loading and unloading port, a dust removal mechanism, an installation platform, a cleaning non-woven fabric unloading roller, a fixing platform, an oleophobic coating module, a dry wiping block, a cleaning liquid spraying module, a wet wiping block, a cleaning non-woven fabric take-up roller, and a plasma cleaning module, after the mobile phone is placed on top of the mobile phone positioning platform, the Z-axis moving mechanism drives the movable platform to move the mobile phone positioning platform backward into the chassis. The cleaning liquid spraying module can evenly spray the cleaning liquid onto the screen. Then, the cleaning cloth released from the cleaning non-woven fabric unloading roller uses a roller assembly to wipe the screen back and forth carefully. Finally, the dust removal mechanism thoroughly removes any tiny particles and impurities that may remain during the wiping process. This multi-stage cleaning and dust removal process can efficiently clean the mobile phone screen before applying a screen protector. The screen protector is precisely cut by a laser cutting mechanism, and then precisely vacuum-bonded by a robotic arm.

[0016] By setting up a box, a mobile phone positioning platform, a Z-axis moving mechanism, a moving platform, and a UV lamp module, after the screen protector is applied, the Z-axis moving mechanism can move the mobile phone positioning platform and the mobile phone into the UV lamp module. Based on the UV curing film photopolymerization principle, the UV light inside the UV lamp module can induce prepolymer polymerization, causing the film to form a solid protective film. Vacuum pressure can be maintained while the film is being cured. That is, vacuum pressure is maintained while the UV film is being cured. First, the air between the film and the screen is removed to eliminate air bubbles, and then precise pressure is applied to make the film and the screen adhere tightly, improving adhesion, protection, and visual effect.

[0017] By setting up a box, a mobile phone positioning platform, a Z-axis moving mechanism, a moving platform, and an oleophobic coating spraying module, after the film body is light-cured, the internally installed oleophobic coating spraying module can use a special oleophobic coating brush to slowly apply the oleophobic coating liquid to the screen or film surface at a uniform speed and force, starting from the edge of the screen, to improve the oleophobic effect of the screen or film body and achieve the function of oleophobic coating repair.

[0018] By setting up an oleophobic coating module, an oleophobic layer can be formed on the phone screen, which can improve the phone's resistance to fingerprints and oil stains, enhance the tactile feel of the phone, protect the screen, and make it easier to clean. Attached Figure Description

[0019] Figure 1 This is a frontal cross-sectional view of the present invention.

[0020] Figure 2 This is a side view of the chassis structure of this utility model;

[0021] Figure 3 This is a partial enlarged cross-sectional view of the chassis of this utility model.

[0022] Figure 4 This is a top-view enlarged structural diagram of the laser film cutting mechanism of this utility model.

[0023] In the diagram: 1. Chassis; 2. Mobile phone loading / unloading port; 3. Human-machine interface touch screen; 4. Mobile phone positioning platform; 5. Z-axis moving mechanism; 6. Movable platform; 7. Dust-adhesive mechanism; 8. Auxiliary wheel; 9. Cleaning nonwoven fabric unwinding roller; 10. Fixed platform; 11. X-axis moving mechanism; 12. Cylinder; 13. Movable slide; 14. Mounting base; 15. UV lamp module; 16. Film suction mechanism; 17. Oleophobic coating module; 18. Dry wiping block; 19. Cleaning liquid spraying module; 20. Wet wiping block; 21. Mounting platform; 22. Raw material mounting rack; 23. Laser film cutting mechanism; 24. Plasma cleaning module; 25. Film roll; 26. Cleaning nonwoven fabric take-up roller. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-4 This utility model provides an embodiment of a fully automatic dual-station intelligent screen protector applicator for mobile phones, including a chassis 1. An installation platform 21 is installed at the top of the chassis 1. A Z-axis moving mechanism 5 is installed on the right side of the chassis 1, and a movable platform 6 is installed on the Z-axis moving mechanism 5. A mobile phone positioning platform 4 is installed at the top of the movable platform 6. A dust-adhesive mechanism 7 is installed at the front end of the top of the Z-axis moving mechanism 5. A cleaning non-woven fabric unwinding roller 9 is installed at the front end of the top right side of the installation platform 21. A cleaning non-woven fabric take-up roller 26 is installed at the rear end of the top right side of the installation platform 21. Multiple sets of auxiliary wheels 8 are installed at both ends of the right side of the installation platform 21. A fixed platform 10 is installed inside the bottom of the installation platform 21. A cleaning liquid spraying module 19 is installed at the middle position of the bottom of the fixed platform 10. A plasma cleaning module 24 is installed at the rear end of the dust-adhesive mechanism 7.

[0026] A wet wiping block 20 is installed at the front end of the right side of the fixed platform 10, and a dry wiping block 18 is installed at the rear end of the right side of the fixed platform 10. A plasma cleaning module 24 is installed at the rear end of the dust sticking mechanism 7. An X-axis moving mechanism 11 is installed and fixed inside the rear end of the chassis 1, and a movable slide 13 is installed on the X-axis moving mechanism 11. A mounting base 14 is installed and fixed on the movable slide 13. A film suction mechanism 16 is installed and fixed at the bottom end of the mounting base 14. A cylinder 12 is installed on the top of the movable slide 13, and the output end of the bottom of the cylinder 12 is fixed to the top end of the mounting base 14. A raw material mounting rack 22 is installed at the bottom left side of the inside of the chassis 1, and a roll film 25 is installed on the raw material mounting rack 22. A laser film cutting mechanism 23 is installed on the right side of the raw material mounting rack 22.

[0027] Specifically, such as Figures 1-4 As shown, after the mobile phone is placed on top of the mobile phone positioning platform 4, the Z-axis moving mechanism 5 drives the movable platform 6 to move the mobile phone positioning platform 4 into the housing 1. The cleaning liquid spraying module 19 can evenly spray the cleaning liquid onto the screen. Then, the cleaning cloth released from the cleaning non-woven cloth unwinding roller 9 is used to wipe the screen back and forth carefully using the roller assembly. Finally, the dust removal mechanism 7 thoroughly removes any tiny particles and impurities that may remain during the wiping process. This multi-step cleaning and dust removal process can efficiently clean the mobile phone screen before applying a screen protector.

[0028] A UV lamp module 15 is installed on the rear right side inside the chassis 1, and the UV lamp module 15 is located at the rear end of the top of the Z-axis moving mechanism 5.

[0029] Specifically, such as Figures 1-4 As shown, after the screen protector is applied, the Z-axis moving mechanism 5 can move the phone positioning platform 4 and the phone into the UV lamp module 15. Based on the UV curing film photopolymerization principle, ultraviolet radiation inside the UV lamp module 15 can induce prepolymer polymerization, causing the film to form a solid protective film. Vacuum pressure can be applied simultaneously with the UV curing process. Specifically, vacuum pressure is applied while the UV film is curing to first remove air from between the film and the screen, eliminating air bubbles. Then, precise pressure is applied to ensure a tight bond between the film and the screen, improving adhesion, protection, and visual effects.

[0030] An oleophobic coating module 17 is installed at the rear end of the bottom of the mounting platform 21.

[0031] Specifically, such as Figures 1-4 As shown, after the film body undergoes photocuring treatment, the internally installed oleophobic coating module 17 can use a special oleophobic coating brush to slowly apply the oleophobic coating liquid to the screen surface at a uniform speed and pressure, starting from the edge of the screen, thereby improving the oleophobic effect of the film body.

[0032] A human-computer interaction touch screen 3 is installed on the top of the front end of the chassis 1. A mobile phone pick-up and drop-off port 2 is provided inside the right side of the front end of the chassis 1. The front end of the mobile phone positioning platform 4 passes through the interior of the mobile phone pick-up and drop-off port 2.

[0033] Working Principle: This invention uses QR code scanning to automatically obtain the phone model or allows manual selection. Based on a pre-built database containing the shape and size parameters of screen protectors corresponding to various phone models, an intelligent matching algorithm accurately matches the obtained phone model with the corresponding screen protector shape and size data. This matched data is then transmitted to a CNC cutting device, which uses CNC technology to cut the screen protector raw material at high speed and with high precision (±0.1mm) according to a preset cutting path and parameters.

[0034] Using a specialized spraying device adapted for mobile phone screens, a dedicated cleaning solution is precisely and evenly sprayed onto the screen surface. A disposable cleaning cloth is then used to meticulously wipe the screen back and forth with a roller. Finally, an adhesive tool is used to thoroughly remove any remaining microparticles and impurities that may have been present during the wiping process.

[0035] After the laser-cut film mechanism 23 cuts the film, it can be picked up and transferred by the suction mechanism 16. Then, the clamp peels off the bottom protective film of the mobile phone screen protector and moves it to the top of the mobile phone to be covered by the robotic arm. Using advanced optical positioning, sensor feedback and other precise hole alignment technologies, the screen protector's bonding position is calibrated with a high precision of ±0.1mm to ±0.25mm in all directions to ensure a perfect match between the screen protector and the holes of the mobile phone. After being applied downwards, the film is rolled and pressed by a roller to effectively remove air trapped between the screen protector and the mobile phone screen, forming a tight, bubble-free bonding effect.

[0036] After the screen protector is applied, the Z-axis moving mechanism 5 moves the phone positioning platform 4 and the phone into the UV lamp module 15. Based on the UV curing film photopolymerization principle, ultraviolet radiation inside the UV lamp module 15 can induce prepolymer polymerization, causing the film to form a solid protective film. Vacuum pressure is applied simultaneously with the UV curing process, first removing air from between the film and the screen to eliminate air bubbles. Then, precise pressure is applied to ensure a tight bond between the film and the screen, improving adhesion, protection, and visual effects.

[0037] Using a dedicated oleophobic coating brush, start from the edge of the screen and slowly apply the oleophobic coating liquid to the screen surface at a uniform speed and pressure. Ensure that the coating liquid covers the entire screen with a uniform thickness, avoiding uneven coating, droplet accumulation, or missed areas.

[0038] Users can select service items, scan codes to pay, and view the current work progress in real time through the human-computer interaction touch screen 3;

[0039] We provide advertisers with precise ad placement services during device standby and screen protector application processes. Especially since consumers are temporarily without their phones while waiting for screen protector application, they have ample time and energy to thoroughly understand the targeted advertising content. This significantly enhances the actual effectiveness of ad placement and increases the potential for advertising impact and commercial value conversion.

[0040] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A fully automatic dual-station intelligent screen protector applicator for mobile phones, comprising a chassis (1), characterized in that: An installation platform (21) is installed at the top of the inside of the chassis (1). A Z-axis moving mechanism (5) is installed on the right side of the inside of the chassis (1), and a movable platform (6) is installed on the Z-axis moving mechanism (5). A mobile phone positioning platform (4) is installed at the top of the movable platform (6). A dust-adhesive mechanism (7) is installed at the front end of the top of the Z-axis moving mechanism (5). A cleaning non-woven fabric unwinding roller (9) is installed at the front end of the top right side of the installation platform (21). A cleaning non-woven fabric take-up roller (26) is installed at the rear end of the top right side of the installation platform (21). Multiple sets of auxiliary wheels (8) are installed at both ends of the right side of the installation platform (21). A fixed platform (10) is installed inside the bottom end of the installation platform (21). A cleaning liquid spraying module (19) is installed at the middle position of the bottom end of the fixed platform (10). A plasma cleaning module (24) is installed at the rear end of the dust-adhesive mechanism (7).

2. The fully automatic dual-station intelligent screen protector applicator for mobile phones according to claim 1, characterized in that: A wet wiping block (20) is installed at the front end of the right side of the fixed platform (10), and a dry wiping block (18) is installed at the rear end of the right side of the fixed platform (10).

3. The fully automatic dual-station intelligent screen protector applicator for mobile phones according to claim 1, characterized in that: An X-axis moving mechanism (11) is installed and fixed at the rear end inside the chassis (1), and a movable slide (13) is installed on the X-axis moving mechanism (11). A mounting base (14) is installed and fixed on the movable slide (13). A film suction mechanism (16) is installed and fixed at the bottom end of the mounting base (14). A cylinder (12) is installed on the top of the movable slide (13), and the output end of the bottom of the cylinder (12) is fixedly installed between the top end of the mounting base (14).

4. The fully automatic dual-station intelligent screen protector applicator for mobile phones according to claim 1, characterized in that: A raw material mounting rack (22) is installed at the bottom left side of the inside of the chassis (1), and a roll film (25) is installed on the raw material mounting rack (22). A laser film cutting mechanism (23) is installed on the right side of the raw material mounting rack (22).

5. The fully automatic dual-station intelligent screen protector applicator for mobile phones according to claim 1, characterized in that: A UV lamp module (15) is installed on the rear end of the right side inside the chassis (1), and the UV lamp module (15) is located at the rear end of the top of the Z-axis moving mechanism (5).

6. The fully automatic dual-station intelligent screen protector applicator for mobile phones according to claim 1, characterized in that: The rear end of the bottom of the mounting platform (21) is equipped with an oleophobic coating module (17).

7. The fully automatic dual-station intelligent screen protector applicator for mobile phones according to claim 1, characterized in that: The top of the front end of the chassis (1) is equipped with a human-computer interaction touch screen (3), and the inside of the right side of the front end of the chassis (1) is provided with a mobile phone pick-up and drop-off port (2). The front end of the mobile phone positioning platform (4) passes through the inside of the mobile phone pick-up and drop-off port (2).

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