Visual counting device for small articles

Abstract

The utility model provides visual counting equipment for small articles, which relates to the field of visual counting equipment and comprises two groups of working platforms, and two groups of width limiting mechanisms are fixedly connected to the bottoms of the working platforms. Each set of width limiting mechanism comprises a fourth support, a lead screw is rotationally connected to the opposite side face of each set of fourth support, a set of limiting columns is fixedly inserted into the opposite side face of each set of fourth support, the width of a small article conveying path is accurately adjusted through the width limiting mechanisms, and the small articles in the conveying process are visually scanned in cooperation with a CCD camera. The counting accuracy is effectively prevented from being affected by the problems of position deviation, stacking and the like of the small articles, meanwhile, the width limiting mechanism and the conveying assembly can be flexibly adjusted according to the sizes of the small articles, and it is ensured that the equipment can be suitable for the small articles of different sizes.

Description

Technical Field

[0001] This utility model relates to the field of visual counting devices, and in particular to a visual counting device for small items. Background Technology

[0002] In various manufacturing, logistics and warehousing industries, it is often necessary to accurately count small items. Accurate counting plays a crucial role in controlling the production process, inventory management and product quality control.

[0003] The existing technology has the following shortcomings:

[0004] 1) The accuracy of counting is not good. It is not capable of handling situations such as positional shifts and stacking of small items during transportation, which can easily lead to counting errors.

[0005] 2) The equipment has poor adaptability and it is difficult to flexibly adjust the number of points and transmission path for small items of different sizes, which limits the application scope of the equipment. Utility Model Content

[0006] This invention solves the above-mentioned problem by rotating a lead screw in a width-limiting mechanism to move a sliding block. The sliding block is connected to a push rod whose position can be adjusted. The push rod cooperates with the first baffle to limit the lateral position of small items on the conveyor belt.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: a visual counting device structure for small items, comprising two sets of working platforms, with two sets of width limiting mechanisms fixedly connected to the bottom of each working platform; each set of width limiting mechanisms includes a fourth bracket, a lead screw rotatably connected to the opposite side of each set of fourth brackets, a set of limiting posts fixedly inserted into the opposite side of each set of fourth brackets, a connecting plate slidably connected to the outer wall of each limiting post, a sliding block threadedly connected to the outer wall of each lead screw, the bottom of the connecting plate and the bottom of the sliding block being fixedly connected, a fifth bracket fixedly connected to the top of one of the sliding blocks, a CCD camera fixedly connected to the bottom of the fifth bracket, a push rod fixedly connected to the bottom of each sliding block, a fixing collar movably sleeved on the outer surface of each lead screw, and a second motor fixedly connected to one end of each lead screw.

[0008] Preferably, a first bracket is fixedly connected to the outer surface of the work platform, and a first motor is fixedly connected to the top of the first bracket.

[0009] Preferably, a set of second supports is fixed to the outer surface of the working platform, and a set of transmission shafts is rotatably connected inside each set of second supports.

[0010] Preferably, a set of pulleys is fixedly connected to the outer wall of a set of drive shafts, and a transmission belt is fixedly connected to the outer wall of each set of pulleys.

[0011] Preferably, a first baffle is fixedly connected to the outer surface of the width limiting mechanism, and the first baffle and the opposite side of the push rod cooperate with each other.

[0012] Preferably, a discharge baffle is fixedly connected to one end of the first baffle, and the push rod and the discharge baffle cooperate with each other.

[0013] Preferably, a third bracket is fixedly connected to the bottom of the fixing collar, and a group of pulleys are rotatably connected to the third bracket via a shaft.

[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0015] 1. In this utility model, the width of the transmission path of small items is precisely adjusted by the width limiting mechanism, and the small items are visually scanned by a CCD camera during the transmission process. This effectively avoids problems such as the position of small items shifting or stacking, which affect the accuracy of the count. At the same time, the width limiting mechanism and transmission components can be flexibly adjusted according to the size of the small items to ensure that the equipment can be used for small items of different sizes.

[0016] 2. In this utility model, the fifth bracket connected to the top of one of the sliding blocks drives the CCD camera fixed at the bottom to move synchronously. When the width limiting mechanism is adjusted to a suitable width, the CCD camera is also adjusted to a position that can accurately photograph small items. By visually scanning the neatly arranged and properly positioned small items, the number of small items is counted using relevant image recognition algorithms and software, which effectively avoids counting errors caused by position offset and stacking, and greatly improves the accuracy of counting. Attached Figure Description

[0017] Figure 1 A three-dimensional view of the main structure of a visual counting device for small items is provided for this utility model;

[0018] Figure 2 This utility model provides a front view structural diagram of a visual counting device for small items;

[0019] Figure 3 A schematic diagram of the upward-looking part of a visual counting device for small items is provided for this utility model.

[0020] Figure 4 A split-dimensional view of a visual counting device for small items is provided for this utility model;

[0021] Figure 5 This utility model presents a partial structural enlarged view of a visual counting device for small items.

[0022] Legend: 1. Working platform; 2. First support; 21. First motor; 3. Second support; 31. Drive shaft; 32. Pulley; 33. Transmission belt; 34. Third support; 4. First baffle; 5. Feed baffle; 6. Width limiting mechanism; 601. Fourth support; 602. Lead screw; 603. Limiting post; 604. Fifth support; 605. CCD camera; 606. Connecting plate; 607. Sliding block; 608. Push rod; 609. Fixing collar; 610. Second motor. Detailed Implementation

[0023] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0025] As attached Figure 1 -Appendix Figure 4 As shown, Figure 1As shown, the structure of the visual counting device for small items in this embodiment includes two sets of working platforms 1. Two sets of width-limiting mechanisms 6 are fixedly connected to the bottom of each working platform 1. Each set of width-limiting mechanisms 6 includes a fourth bracket 601. A lead screw 602 is rotatably connected to the opposite side of each set of fourth brackets 601. A set of limiting posts 603 are fixedly inserted into the opposite side of each set of fourth brackets 601. A connecting plate 606 is slidably connected to the outer wall of each limiting post 603. A sliding block 607 is threadedly connected to the outer wall of each lead screw 602. The bottom of the connecting plate 606 and the bottom of the sliding block 607 are fixedly connected. A fifth bracket 604 is fixedly connected to the top of one of the sliding blocks 607. A CCD camera 605 is fixedly connected to the bottom of the fifth bracket 604. A push rod 608 is fixedly connected to the bottom of each sliding block 607. A fixing collar 609 is movably sleeved on the outer surface of each lead screw 602. One end of each component 2 is fixedly connected to the second motor 610. The working platform 1, as the basic support structure of the entire device, provides a platform for the installation and operation of various components, ensuring the overall stability of the device. Its bottom is connected to the width-limiting mechanism 6, providing the positional basis for the width-limiting function. The width-limiting mechanism 6, through two sets installed at the bottom of the working platform 1, is used to adjust the width of the small item transmission path. The fourth bracket 601 serves as the main frame of the width-limiting mechanism 6, providing installation positions for components such as the lead screw 602 and the limiting post 603. The lead screw 602 rotates under the drive of the second motor 610, using a thread to move the sliding block 607. The limiting post 603 provides sliding guidance for the connecting plate 606, ensuring its stability. The sliding block 607 is connected to the connecting plate 606, driving the push rod 608, the fifth bracket 604, and the CCD camera 605 to move synchronously, achieving orderly detection of the number of small items.

[0026] Please see the appendix Figure 1 -Appendix Figure 5 As shown, a first bracket 2 is fixedly connected to the outer surface of the working platform 1, and a first motor 21 is fixedly connected to the top of the first bracket 2. The effects of each segment need to be added, and the effects of the relevant components in this section are discussed. The working platform 1, again emphasizing its role as a basic support, supports the first bracket 2 and the first motor 21 on its top, providing them with a stable mounting foundation. The first bracket 2 connects the working platform 1 and the first motor 21, serving a supporting and positioning function, ensuring that the first motor 21 is in a suitable working position so that it can effectively drive the relevant components. The first motor 21, installed on the top of the first bracket 2, provides a power source for some key moving parts of the equipment. Although its specific driving object is not explicitly stated, it is an important component of the equipment's operating power system.

[0027] Please see the appendix Figure 1 -Appendix Figure 5As shown, a set of second brackets 3 are fixed to the outer surface of the work platform 1. A set of transmission shafts 31 are rotatably connected inside each set of second brackets 3. The effect of each segment needs to be added. The effect of the relevant components in this assembly is to provide a stable mounting surface for the second brackets 3, ensuring the stability of the entire transmission assembly. The second brackets 3 are fixed to the outer surface of the work platform 1 and are rotatably connected to the transmission shafts 31 inside, which plays the role of supporting and positioning the transmission shafts 31, so that the transmission shafts 31 can rotate smoothly, providing a stable power transmission foundation for subsequent transmission actions. The transmission shafts 31 rotate inside the second brackets 3 and transmit power to the pulleys 32 through the connection with the pulleys 32, driving the transmission belt 33 to rotate. It is a key link in the power chain of small item transmission.

[0028] Please see the appendix Figure 1 -Appendix Figure 5 As shown, a set of pulleys 32 are fixedly connected to the outer wall of a set of drive shafts 31. A transmission belt 33 is fixedly connected to the outer wall of each pulley 32. The effect of each segment needs to be added. The effect of the relevant components in this device is discussed. The drive shaft 31, with its outer wall fixedly connected to the pulleys 32, drives the pulleys 32 to rotate synchronously through its own rotation, providing power input to the transmission belt 33. The pulleys 32 are tightly connected to the drive shaft 31, transmitting the rotational motion of the drive shaft 31 to the transmission belt 33. Multiple pulleys 32 work together to ensure the smooth operation of the transmission belt 33, providing a stable carrier for the conveying of small items. The transmission belt 33, wrapped around the outer wall of the pulleys 32, rotates cyclically under the drive of the pulleys 32, carrying small items and conveying them from one position to another. It is a key component for the displacement of small items in the device.

[0029] Please see the appendix Figure 1 -Appendix Figure 5 As shown, a first baffle 4 is fixedly connected to the outer surface of the width limiting mechanism 6, and the opposite sides of the first baffle 4 and the push rod 608 cooperate with each other.

[0030] Please see the appendix Figure 1 -Appendix Figure 5As shown, a feeding baffle 5 is fixedly connected to one end of the first baffle 4. The push rod 608 and the feeding baffle 5 cooperate with each other to add effects as needed. The width limiting mechanism 6, as an integral structure, provides the basic framework for the installation and movement of the first baffle 4 and the push rod 608. The width direction of the small item is controlled by the coordinated adjustment of each component. The first baffle 4 is fixed to the outer surface of the width limiting mechanism 6 and cooperates with the push rod 608 on the opposite side to limit the lateral position of the small item during the transmission process, ensuring that the small item moves within the specified width range. At the same time, it can cooperate with the push rod 608 to arrange the small item or control its movement rhythm. The push rod 608 is connected to the bottom of the sliding block 607 and moves with the sliding block 607. It cooperates with the first baffle 4 to apply a lateral pushing force to the small item, realizing the position adjustment of the small item in the width direction, so as to better perform counting or other operations.

[0031] Please see the appendix Figure 1 -Appendix Figure 5 As shown, a third bracket 34 is fixedly connected to the bottom of the fixed collar 609. Each set of pulleys 32 is rotatably connected to the third bracket 34 via a shaft. The fixed collar 609 is movably sleeved on the outer surface of the lead screw 602, and its bottom is connected to the third bracket 34. It maintains relative stability when the lead screw 602 rotates, providing a fixed support point for the third bracket 34 and indirectly assisting in the installation and stability of the pulleys 32. The third bracket 34, with its bottom connected to the fixed collar 609, provides rotational support for the pulleys 32, enabling them to rotate stably via the shaft and the third bracket 34. This ensures the stability and reliability of the pulleys 32 during the operation of the transmission belt 33, thereby ensuring the smooth operation of the entire transmission system. The pulleys 32, rotatably connected to the third bracket 34 via a shaft, rotate stably under the drive of the transmission shaft 31 with the support of the third bracket 34, efficiently transmitting power to the transmission belt 33 to achieve stable transport of small items.

[0032] Working Principle: Width Limiting Adjustment and Visual Point Preparation Width Limiting Adjustment: The second motor 610 starts, driving the lead screw 602 to rotate. Since the lead screw 602 and the sliding block 607 are threadedly connected, the sliding block 607 will move along the thread direction of the lead screw 602. At the same time, the limiting post 603 is slidably connected to the connecting plate 606, guiding the connecting plate 606 and ensuring its smooth movement. This also causes the sliding block 607 and the connecting plate 606 to move synchronously. Thus, the position of the push rod 608 connected to the bottom of the sliding block 607 changes accordingly, thereby adjusting the width of the small item transmission path to adapt to the transmission needs of small items of different sizes. Visual Point Preparation: The fifth bracket 604 connected to the top of one of the sliding blocks 607 drives the bottom-fixed... The CCD camera 605 moves synchronously. When the width limiting mechanism 6 is adjusted to a suitable width, the CCD camera 605 is also adjusted to a position that can accurately capture small items, preparing for the subsequent visual point counting of small items. Power generation: The first motor 21 starts, providing the main power for the equipment. Although its direct driving object is not explicitly stated, it can be inferred from the overall structure of the equipment that it is likely a key component related to the drive and transmission system. Power transmission: The power generated by the first motor 21 is transmitted to the relevant components on the top of the first bracket 2, which is fixedly connected to the outer surface of the work platform 1, thereby driving the drive shaft 31 to rotate inside the second bracket 3. The pulley 32, which is fixed to the outer wall of the drive shaft 31, rotates synchronously with the drive shaft 31. Small item conveying: The outer wall of the pulley 32 is connected to the pulley 31. The connected conveyor belt 33, driven by the pulley 32, begins to rotate cyclically. Small items are placed on the conveyor belt 33, and as the conveyor belt 33 rotates, the small items are transported along a set path. Width limiting function: The first baffle 4 fixed to the outer surface of the width limiting mechanism 6 cooperates with the push rod 608. The push rod 608 moves under the drive of the sliding block 607, and together with the first baffle 4, it limits the lateral position of the small items on the conveyor belt 33, ensuring that the small items will not shake or deviate from the conveyor path during the transport process, so that the small items are arranged neatly, which is convenient for subsequent counting and unloading operations. Unloading guidance: The unloading baffle 5 fixedly connected to one end of the first baffle 4 works in conjunction with the push rod 608. When the small items are transported by the conveyor belt 33 to a position close to the unloading baffle 5, the unloading guides the unloading. When the small item is in the correct position, the push rod 608 pushes it to contact the discharge baffle 5. The discharge baffle 5 guides the small item away from the conveyor belt 33 and into a specific discharge area or channel. Discharge control: The precise control of the push rod 608 position by the width limiting mechanism 6 can accurately control the timing and position of the small item's discharge, ensuring orderly discharge and avoiding blockages or chaos. Support and stability: The fixed collar 609 is movably sleeved on the outer surface of the lead screw 602. The third bracket 34 connected to its bottom provides rotational support for the pulley 32. The pulley 32 is rotatably connected to the third bracket 34 through a shaft, making the pulley 32 more stable during rotation, thereby ensuring that the conveyor belt 33 can run smoothly and continuously and reliably transport small items.

[0033] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A visual counting device for small items, characterized in that: It includes two sets of working platforms (1), and the bottom of the working platform (1) is fixedly connected to two sets of width limiting mechanisms (6); Each set of the width limiting mechanism (6) includes a fourth bracket (601). Each set of the fourth bracket (601) has a lead screw (602) rotatably connected to the opposite side. Each set of the fourth bracket (601) has a set of limiting posts (603) fixedly inserted into the opposite side. Each limiting post (603) has a connecting plate (606) slidably connected to the outer wall of the outer wall. Each lead screw (602) has a sliding block (607) threadedly connected to the outer wall. The bottom of the connecting plate (606) and the bottom of the sliding block (607) are fixedly connected. A fifth bracket (604) is fixedly connected to the top of one of the sliding blocks (607). A CCD camera (605) is fixedly connected to the bottom of the fifth bracket (604). A push rod (608) is fixedly connected to the bottom of each sliding block (607). A fixing collar (609) is movably sleeved on the outer surface of each lead screw (602). One end of each lead screw (602) is fixedly connected to a second motor (610).

2. The visual counting device for small items according to claim 1, characterized in that: The outer surface of the work platform (1) is fixedly connected to a first bracket (2), and the top of the first bracket (2) is fixedly connected to a first motor (21).

3. A visual counting device for small items according to claim 2, characterized in that: The outer surface of the working platform (1) is fixed with a set of second supports (3), and a set of transmission shafts (31) are rotatably connected inside each set of second supports (3).

4. A visual counting device for small items according to claim 3, characterized in that: A set of pulleys (32) are fixedly connected to the outer wall of a set of drive shafts (31), and a transmission belt (33) is fixedly connected to the outer wall of each set of pulleys (32).

5. A visual counting device for small items according to claim 1, characterized in that: The outer surface of the width limiting mechanism (6) is fixedly connected to a first baffle (4), and the opposite sides of the first baffle (4) and the push rod (608) cooperate with each other.

6. A visual counting device for small items according to claim 5, characterized in that: One end of the first baffle (4) is fixedly connected to a discharge baffle (5), and the push rod (608) and the discharge baffle (5) cooperate with each other.

7. A visual counting device for small items according to claim 4, characterized in that: The bottom of the fixed collar (609) is fixedly connected to a third bracket (34), and a group of pulleys (32) are rotatably connected to the third bracket (34) via a shaft.

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